Preparation of three-dimensional ordered macroporous SiCN ceramic using sacrificing template method

Three-dimensional (3D) long range well ordered macroporous SiCN ceramics were prepared by infiltrating sacrificial colloidal silica templates with the low molecular weight preceramic polymer, polysilazane. This was followed by a thermal curing step, pyrolysis at 1250 °C in a N₂ atmosphere, and finally the removal of the templates by etching with dilute HF. The produced macroporous SiCN ceramics showed high BET surface areas (pore volume) in the range 455 m²/g (0.31 cm³/g)–250 m²/g (0.16 cm³/g) with the pore sizes of 98–578 nm, which could be tailored by controlling the sizes of the sacrificial silica spheres in the range 112–650 nm. The sphere-inversed macropores were interconnected by 50 ± 30 nm windows and 3–5 nm mesopores embedded in the porous SiCN ceramic frameworks, which resulted in a trimodal pore size distribution. The surface of the achieved porous SiCN ceramic was then modified by Pt–Ru nanoparticle depositing under mild chemical conditions.     

Synthesis of ordered mesoporous silicon oxycarbide monoliths via preceramic polymer nanocasting

Highly ordered mesoporous silicon oxycarbide (SiOC) monoliths have been synthesized using liquid poly(hydridomethylsiloxane) (PHMS) as starting preceramic polymer and mesoporous carbon CMK-3 as direct template. Monolithic SiOC-carbon composites were generated via nanocasting of PHMS into CMK-3, pressing without any additive, cross-linking at 150 °C under humid air and subsequent thermolysis at 1000 or 1200 °C under argon atmosphere. The carbon template was finally removed by the thermal treatment at 1000 °C in an ammonia atmosphere, as a result of the generation of monolithic SiOC ceramics with ordered mesoporous structures. The products were characterized by scanning electron and transmission electron microscopes, X-ray diffraction, Fourier transformation infrared spectrometer, X-ray photoelectron spectroscope and nitrogen absorption-desorption analyzer. The as-prepared SiOC monoliths exhibited crack-free, ordered 2-dimentional hexagonal p6mm symmetry with high specific surface areas. With increasing the calcination temperature, the ordered mesoporous structure was still remained and the specific surface area just had a slight reduction from 616 to 602 m² g⁻¹. Moreover, the porous SiOC monoliths possessed good compression strengths and anti-oxidation properties.     

The influence of carbon source on the wall structure of ordered mesoporous carbons

A series of ordered mesoporous carbons (OMCs) have been synthesized by filling the pores of siliceous SBA-15 hard template with various carbon precursors including sucrose, furfuryl alcohol, naphthalene and anthracene, followed by carbonization and silica dissolution. The carbon replicas have been characterized by powder XRD, TEM and N₂ adsorption techniques. Their electrochemical performance used as electric double-layer capacitors (EDLCs) were also conducted with cyclic voltammetry and charge-discharge cycling tests. The results show that highly ordered 2D hexagonal mesostructures were replicated by using all these four carbon sources under the optimal operation conditions. Physical properties such as mesoscopic ordering, surface areas, pore volumes, graphitic degrees, and functional groups are related to the precursors, but pore sizes are shown minor relationship with them. The sources, which display high yields to carbons, for example, furfuryl alcohol and anthracene are favorable to construct highly ordered mesostructures even at high temperatures (1300 °C). OMCs prepared from non-graphitizable sources such as sucrose and furfuryl alcohol display amorphous pore walls, and large surface areas and pore volumes. The functional groups in the precursors like sucrose and furfuryl alcohol can be preserved on carbon surfaces after the carbonization at low temperatures but would be removed at high temperatures. The graphitizable precursors with nearly parallel blocks and weak cross-linkage between them like anthracene are suitable for deriving the OMCs with graphitic walls. Therefore, the OMCs originated from sucrose and furfuryl alcohol behave the highest capacitances at a carbonization of 700 °C among the four carbons due to the high surface areas and plenty of functional groups, and a declination at high temperatures possibly attribute to the depletion of functional groups. Anthracene derived OMCs has the lowest capacitance carbonized at 700 °C, and a steady enhancement when heated at high temperatures, which is attributed to the graphitization. The OMCs derived from naphthalene have the stable properties such as relatively high surface areas, few electroactive groups and limited graphitizable properties, and in turn medium but almost constant capacitances.     

Fast preparation of ordered crystalline mesoporous titania with high thermal stability and photo oxidation performance

Ordered mesoporous titania with crystalline anatase walls has been synthesized through fast evaporation-induced self-assembly method in a non-aqueous solution that only needs a 30 h synthetic period. The ordered mesostructure and crystalline anatase frameworks are characterized by the low-angle and wide-angle X-ray diffraction (XRD) and transmission electron microscopy (TEM). The ordered titania mesostructure is thermally stable to 733 K, and the corresponding N₂ adsorption–desorption analysis exhibits that it has a surface area of 246 m²/g and a narrow pore distribution centered at 3.7 nm. Crystalline mesoporous titania exhibits the higher catalytic performance in photooxiding α-methylstyrene to acetophenone.     

Preparation and characterization of nitrogen-doped mesoporous titania with high specific surface area

Nitrogen-doped mesoporous titania aerogel photocatalysts were prepared by supercritical drying technique with carbon dioxide (SCCO₂) and calcination the urea impregnated TiO₂ aerogel at 773 K under NH₃ or N₂ + NH₃aq gaseous atmosphere. The pore properties were investigated from nitrogen adsorption measurement at 77 K. The prepared N-doped TiO₂ aerogel had a high specific surface area (116 m²/g), a total pore volume (0.33 cm³/g) and a sharp pore radius distribution (r_peak = 4.2 nm). The doping of the nitrogen atom into the TiO₂ lattice is expected from X-ray photoelectron spectroscopy (XPS), X-ray powder diffraction (XRD), and UV–Vis spectroscopy. Nitrogen states in the lattice and crystalline structure were measured using X-ray photoelectron spectroscopy and X-ray diffractometry. The N-doped TiO₂ aerogel absorbed well into the visible region up to 600 nm.     

Thermal decomposition of carbon-rich polymer-derived silicon carbonitrides leading to ceramics with high specific surface area and tunable micro- and mesoporosity

Herein we report on the thermal decomposition of SiCN polymer-derived ceramics leading to materials with high specific surface area and defined pore sizes. The ceramics were obtained by means of pyrolysis of a carbon-rich poly(diphenylsilylcarbodiimide) precursor and by varying the thermolysis parameters, namely temperature, annealing time and using additional annealing steps. The thermal decomposition of SiCN ceramics is correlated with the carbothermal reaction of amorphous silicon nitride phase with excess carbon and this detrimental event leads to high specific surface area up to 568 m² g⁻¹ and micro- and mesopores formation in these materials. High-resolution TEM investigations have confirmed that the pores are embedded only in the carbon phase. Moreover, the relationship between the pore sizes and the organization of free carbon phase is discussed.     

Preparation of mesoporous copper cerium bimetal oxides with high performance for catalytic oxidation of carbon monoxide

A series of mesoporous copper cerium bimetal oxides with different copper contents were replicated from the KIT-6 silica using mixed solutions of Cu(II) and Ce(III) nitrates as metal sources. These bimetal oxides were characterized by XRD, TEM, nitrogen sorption at 77 K and XPS. Catalytic oxidation of CO as a standard reaction was used to test their activities. The optimized performance was achieved for the catalyst CuCeO₂-20 with 20 mol% copper contents and half CO conversion was reached at 350 K with a space velocity of 260,000 mL h⁻¹ g_cat⁻¹. No obvious deactivation was observed for over 10 h on stream at 373 K.     

Tetragonal nanocrystalline zirconia powder with high surface area and mesoporous structure

Nanocrystalline zirconia powder with high surface area, pure tetragonal phase and mesoporous structure was prepared by a surfactant-assisted route by using Pluronic P123 block copolymer as the surfactant. The zirconium to surfactant molar ratio, pH of precipitation, aging time and zirconium molarity were optimized by the Taguchi method of experimental design. The sample prepared under optimized conditions showed a high surface area of 175 m² g^− 1, pure tetragonal crystallite phase and a mesoporous structure after calcination at 600 °C for 5 h. The X-ray diffraction and nitrogen adsorption analyses showed that the mesoporous structure and tetragonal phase were stable towards higher temperatures.     

Template synthesis of large pore ordered mesoporous carbon

Nanocast carbon (NCC-1) with large pores and ordered structure was synthesized via a nanocasting process using aluminum-containing SBA-15 as template and furfuryl alcohol (FA) as carbon precursor. This carbon has several interesting features, such as two steps with distinguished hystereses in the nitrogen sorption isotherm, high surface area of 2000 m²/g and large pore volumes of 3.0 cm³/g. It was found that the key factors in the synthesis of such carbons are the aging temperature of the SBA-15 template, the concentration of furfuryl alcohol (dissolved in trimethylbenzene), and the carbonization temperature. The optimal conditions for materials with high surface area and pore volumes are SBA-15 starting materials aged at 140 °C, 25 vol% of FA solution and 850–1100 °C carbonization temperatures. Moreover, it has been demonstrated that such nanocast carbon can be synthesized in a more facile way than previously reported. Purely siliceous SBA-15 without the need of Al³⁺-incorporation can be directly used as template. In this case, the polymerization catalyst—oxalic acid and FA were simultaneously introduced into the pore space of SBA-15.     

Influence of the thermal process of carbon template removal in the mesoporous boron nitride synthesis

Influence of the thermal process involved in the carbon template elimination during the synthesis of mesoporous boron nitride by using nanocasting process of a mesoporous CMK-3 carbon with a borazinic precursor is presented. The borazinic precursor, the tri(methylamino)borazine (MAB), is converted to boron nitride (BN) inside the mesopores of a CMK-3 mesoporous carbon template by ceramization under nitrogen or under ammonia. The carbon template elimination is carried out by thermal treatment under air or under ammonia. The X-ray diffraction, TEM and pore size analysis are used to study the texture of the boron nitride synthesized from the carbon template. A template elimination performed by hydrogenation with an ammonia treatment allows to obtain an organized porous structure, which is not possible by using an oxidation treatment. In order to preserve the mesoporous organization of boron nitride, a two steps procedure (ceramization followed with template elimination by hydrogenation) is more efficient than a one step procedure (ceramization and template hydrogenation simultaneously).     

Synthesis of nanostructured magnesium silicate with high surface area and mesoporous structure

Nanostructured magnesium silicate with high BET surface area and mesoporous structure was prepared by a hydrothermal method using polyethylene glycol (PEG) as surfactant and magnesium nitrate and sodium silicate aqueous solution as magnesium and silicate sources, respectively. The effects of different parameters such as hydrothermal treatment, reaction temperature, pH, ethanol/PEG ratio and etc. on the structural properties of the synthesized sample were examined. The prepared samples were characterized by X-ray diffraction (XRD), N₂ adsorption (BET) and scanning electron microscopy (SEM) techniques. The results indicated that hydrothermal treatment increased BET surface area from 290 to 394.2 m²/g and transfer amorphous phase to crystalline. Also, increasing in aging temperature, aging time, pH value and ethanol/PEG ratio did not change surface area by specific procedure, whereas increasing calcination temperature decreased surface area. Furthermore, hydrothermal treatment and increasing in pH value will change hysteresis loop. The highest BET surface area obtained in this paper is 619.8 m²/g.     

Mesoporous aluminophosphates and Fe-aluminophosphates with highly thermal stability and large surface area templated from semi-fluorinated surfactant

A series of mesoporous aluminophosphates (MAP) and Fe-aluminophosphates (Fe-MAP) with highly thermal stability and large surface area have been successfully synthesized by the use of semi-fluorinated surfactant, which were characterized by XRD, TEM, N₂ adsorption, NMR, UV–Vis, and ESR techniques. These results show these samples are thermally stable up to 600 °C. More importantly, these samples give large surface area (BET, ca. 430–580 m²/g), which has an advantage for the use of catalysts or catalyst supports. In contrast, mesoporous aluminophosphates templated from copolymer surfactants such as F127 show relatively low surface area (<260 m²/g). Furthermore, UV–Vis and ESR spectra suggest that Fe species in Fe-MAP are mainly in tetrahedral coordination. Finally, the tests of hydroxylation of phenol with hydrogen peroxide show that Fe-MAPs are catalytically active.     

Enhanced electric conductivity of polymer‐derived SiCN ceramics by microwave post‐treatment

The effect of microwave treatment on the electric conductivity and structure of a polymer‐derived SiCN ceramic is studied. It is found that the conductivity of the microwave‐treated sample is about 40 times higher than that of the conventional heat‐treated one at the same temperature and dwell time conventionally. The X‐ray diffraction patterns show that both samples are amorphous without obvious crystallization. Raman analysis reveals that the microwave‐treated sample exhibited a narrower full width at half maximum and upper‐shift of G peak. X‐ray photoelectron spectroscopy spectra show that there is a significant sp³‐to‐sp² transition of free carbon in the microwave‐treated sample. These results suggest that the microwave‐treatment can induce a distinct structure evolution of the free carbon, which contributes to the remarkable enhancement of the conductivity of the sample.     

Preparation of hydrophobic mesoporous silica powder with a high specific surface area by surface modification of a wet-gel slurry and spray-drying

A hydrophobic mesoporous silica powder was prepared by surface modification of a sodium silicate-based wet-gel slurry. The effects of the volume percentage (%V) of trimethylchlorosilane (TMCS), used as surface-modifying agent, on the physicochemical properties of the silica powder were investigated. We observed that as the %V of TMCS in the simultaneous solvent exchange and surface modification process increased, so did the specific surface area and cumulative pore volume of the resulting silica powder. Hydrophobic silica powder with low tapping density (0.27 g/cm³), high specific surface area (870 m²/g), and a large cumulative pore volume (2.2 cm³/g) was obtained at 10%V TMCS. Surface silanol groups of the wet-gel slurry were replaced by non-hydrolysable methyl groups (-CH₃), resulting in a hydrophobic silica powder as confirmed by FT-IR spectroscopy and contact angle measurements. We also employed FE-SEM, EDS, TG-DTA, and nitrogen physisorption studies to characterize the silica powders produced and to compare the properties of modified and unmodified silica powders. Moreover, we used a spray-dying technique in the present study, which significantly reduced the overall processing time, making our method suitable for economic and large-scale industrial production of silica powder.     

The dielectric and microwave absorption properties of polymer-derived SiCN ceramics

The polymer-derived SiCN ceramics were synthesized at different annealing temperature (900 ～ 1400 °C). The XRD, SEM, FT-IR, Raman and XPS were used to analyze the phase composition and microstructure. The result indicated that the crystallization degree and content of free carbon gradually improved with the increase of annealing temperature. The resistivity, dielectric and microwave absorption properties of the samples were studied at 2 ～ 18 GHz. The resistivity decreased gradually as the annealing temperature rose. The dielectric constant of sample decreased with the increase of frequency in 1 ～ 5 MHz. The existence of free carbon could improve the dielectric properties of polymer-derived SiCN ceramics at high frequency. The reflectance of the sample synthesized at 1100 °C was below ?10 dB (> 90% absorption) in a wide frequency range of 6 ～ 16 GHz and the maximum value of dielectric loss angle tangent was about 0.6 at 16 GHz.     

Synthesis and characterization of ruthenium-containing ordered mesoporous carbon with high specific surface area

A Ru-containing ordered mesoporous carbon with a high specific surface area of 2186 m²/g was synthesized through evaporation-induced multi-constituent co-assembly method, wherein soluble resol polymer is used as the carbon precursor, silicate oligomers as the inorganic precursor, triblock copolymer as the template, and RuCl₃ · 3H₂O as the Ru precursor. The resultant sample was characterized by X-ray diffraction, nitrogen sorption, transmission electron microscopy and scanning electron microscopy. The results showed that the carbon material exhibited highly ordered mesoporous structure, and the ruthenium particles with sizes of ∼2 nm were uniformly distributed in the carbon matrix. The sample was used to catalyze benzene hydrogenation, which displayed high efficiency for this reaction.     

高比表面磁性有序介孔炭的合成及对亚甲基蓝的吸附性能

具有高比表面积、大孔容的铁磁性有序介孔炭(Fe/OMCs)对含染料废水的处理提供了一种简单有效的方法。采用苯酚树脂作炭源,三嵌段共聚物F127为模板剂,正硅酸乙酯为硅前驱体,硝酸铁为磁源,通过软模路线合成了Fe/OMCs。利用X射线衍射仪(XRD),氮气吸附仪,透射电镜(TEM)和综合物性测试仪研究了硝酸铁加入量对Fe/OMCs的相态、孔结构参数和磁性的影响;并以亚甲基蓝(MB)为染料探针分子,研究了Fe/OMCs对MB的吸附行为。结果表明材料有序性、比表面和孔容随着硝酸铁加入量的增加而降低,而饱和磁化强度明显增强。Fe/OMCs对MB有快速吸附能力,其行为符合Sips吸附方程。     

Preparation of CeO2-ZrO2 mixed oxide with high surface area and high thermal stability

Ceria-zirconia solid particles have been recognized as a key material of the automotive exhaust catalysts since they can release and uptake oxygen owing to the rapid reversible oxidation states of cerium between Ce³⁺ and Ce⁴⁺. Several methods have recently been described to prepare the CeO₂-ZrO₂ solid particles used in the catalysts. In this paper, a new coprecipitation method is used to prepare the CeO₂-ZrO₂ solid particles. The Ce-Zr alcogel is dried and calcined in flowing N₂ not in flowing air under atmospheric pressure. The results show that the ceria-zirconia sample calcined at 650 °C has high surface area over 90 m²g⁻¹, which drops to 40 m²g⁻¹ following treatment at 900°C.     

Polymer-derived ceramic/graphene oxide architected composite with high electrical conductivity and enhanced thermal resistance

A low temperature method for the fabrication of architected ceramic composites contining graphene is developed based on the infiltration of lightweight graphene oxide (GO) micro-lattices with a preceramic polymer. Self-supported highly porous three-dimensional (3D) GO structures fabricated by direct ink writing are infiltrated with a liquid organic-polysilazane (a compound of Si, C, H, N), and subsequently pyrolyzed at temperatures of 800–1000?ºC to activate the ceramic conversion. These ceramic composites replicate the patterned GO skeleton and, whereas the graphene network provides the conductive path for the composite (electrical conductivity in the range 0.2–4?S?cm^?1), the ceramic wrapping serves as a protective barrier against atmosphere, temperature (up to 900?°C in air) and even direct flame. These structured composites also show hydrophobicity (wetting angle above 120°) and better load bearing capacity than the corresponding 3D GO lattice. The process is very versatile, being applicable to different liquid precursors.     

Synthesis of hierarchical porous silicon oxycarbide ceramics from preceramic polymer and wood biomass composites

Hierarchical porous SiOC ceramics were successfully prepared using a polysiloxane preceramic polymer mixed with wood biomass by annealing at different temperatures under Ar atmosphere. These SiOC ceramics display a trimodal pore size distribution in the micro-, meso- (micropores + mesopores, 1.7–14 nm) and macro-size scale (1–15 μm). The mesopores and micropores mainly originate from the formation of large amounts of SiC crystals and nanowires, graphite-like microcrystallites, and nm-scale pores of ray parenchyma cells and pits of the wood biomass. The SiOC sample prepared at a higher temperature processes the specific surface area up to 180.5 m²/g. The specific surface area, pore volume and average pore width of the samples can be controlled by adjusting the pyrolysis temperature.