Synthesis and corrosion inhibition mechanism of ammonium-based ionic liquids on API 5L X60 steel in sulfuric acid solution

A novel class of four new-free-halide-ionic liquids (ILs) derived from ammonium was synthesized and characterized via spectroscopic methods such as ¹H NMR and ¹³C NMR. The synthesized compounds were evaluated as corrosion inhibitors (CIs) of API 5L X60 steel in 1 M sulfuric acid by means of the potentiodynamic polarization and weight loss techniques. The results confirmed that the inhibition efficiency displayed by the four ILs is a function of their concentration and molecular structure. The obtained inhibition efficiency (η) ranged from 51 to 89%, confirming that the new class of ILs is good for corrosion inhibition purposes. The analysis of the potentiodynamic results showed that these compounds inhibit the corrosion of steel, classifying them as mixed-type CIs. The adsorption process of these new CIs on the API 5L X60 steel surface, which obeyed the Langmuir isotherm, was found to be physical and chemical. The SEM and EDX analyses confirmed the protection of steel in the corrosive medium.     

Synthesis of undecanoic acid phenylamides as corrosion inhibitors

Non‐substituted or mono‐substituted 11‐cyano or 11‐thiocyanato undecanoic acid phenylamide derivatives were synthesized and characterized with their FT‐IR and ¹H‐NMR spectra. Thereafter, their corrosion prevention efficiencies were investigated. All compounds were tested with steel coupons in acidic medium by a gravimetric method. Acidic tests were done with a medium concentration of 2 M HCl for 5 h at variable temperatures and inhibitor concentrations. The corrosion prevention efficiencies of the inhibitors were compared according to their chemical structures and the corrosion inhibition mechanism was also discussed. The synthesized compounds showed promising corrosion inhibition efficiencies under the outlined test conditions. Best inhibitions were obtained at 27°C and 100 ppm concentration of corrosion inhibitors.     

Newly synthesized pyrimidine compound as CO2 corrosion inhibitor for steel in highly aggressive simulated oilfield brine

A newly synthesized pyrimidine–based compound, 5-(4-hydroxy-3-methoxyphenyl)-2,7-dithioxo-2,3,5,6,7,8-hexahydropyrimido[4,5-d]pyrimidin-4(1H)-one (PP), was evaluated as a promising inhibitor for the CO₂ corrosion of API X60 steel in NACE 1D196 brine solution. Under rotation speed of 1000?rpm, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PDP) were complemented with scanning electron microscopy (SEM), X-ray diffraction (XRD) and Attenuated total reflectance infrared (ATR-IR) techniques to assess the corrosion inhibition performance. PP provided inhibition efficiency up to 90% at 20?ppm. It adsorbs on the Fe (110) phase on the steel using its heteroatoms and aromatic rings. Its adsorption greatly reduces the steel surface pitting corrosion.     

Corrosion inhibition of pipeline steel grade API 5L X52 immersed in a 1 M H2SO4 aqueous solution using heterocyclic organic molecules

The effect of the concentration of four types of inhibiting heterocyclic molecules on the corrosion susceptibility of steel pipeline samples grade API 5L X52 in 1 M H₂SO₄ was studied by electrochemical testing and SEM analysis. The compounds used were: 2-mercaptobenzoimidazole (MBI), 5-mercapto-1-tetrazoleacetic sodium salt (MTAc), 1-hydroxybenzotriazole (HBT) and benzimidazole (BIA). The results showed that there was an optimum inhibitor concentration at which the maximum inhibiting efficiency, IE, was reached. Further, the MBI displayed the best inhibiting characteristics for this system, with a maximum IE of approximately 99% having added only 25 ppm. It is shown that this compound can affect both the anodic and cathodic processes, thus it can be classified as a mixed-type inhibitor for API 5L X52 steel corrosion in sulphuric acid. Moreover, this compound follows an adsorption mechanism, which can be adequately described by the Langmuir isotherm with an adsorption standard free energy difference (ΔG°) of −28.5 kJ mol⁻¹.     

Effects of surfactants and their mixtures on inhibition of the corrosion process of ferritic stainless steel

The corrosion inhibition characteristics regarding mixtures of cationic/zwitterionic types of surfactant (Myristyltrimethylammonium bromide/Palmitylsulfo-betaineas), and non-ionic surfactant TRITON-X-405 mixed with 1 mM of KBr, as corrosion inhibitors for stainless steel (SS) (type X4Cr13) in aqueous solutions of 2 M H₂SO₄ were investigated using potentiodynamic polarisation measurements. The polarisation data showed that mixtures of the surfactants used in this study acted as mixed-type inhibitors, adsorbing on the stainless steel surface in agreement with the Flory-Huggins adsorption isotherm. The tensiometric results of this study suggest the existence of a second state of aggregation for zwitterionic/cationic surfactant mixtures. From these values of the free energy of adsorption, which in both mixtures decreased with respect to a single surfactant, we concluded that the adsorption in mixtures was stronger. The mixtures studied here showed good inhibition properties for ferritic stainless steel type X4Cr13 in 2 M H₂SO₄ solution.     

Experimental and theoretical study on amino acid derivatives as eco-friendly corrosion inhibitor on mild steel in hydrochloric acid solution

Amino acid derivatives, namely, 2-(2-oxo-2-phenothiazin-10-yl)ethylamino)-3-mercaptopropanoic acid (OPEM) and 2-(2-oxo-2-phenothiazin-10-yl)ethylamino)acetic acid (OPEA) were synthesized and investigated as inhibitors for mild steel corrosion in 15% HCl solution using the weight loss, polarization, and electrochemical impedance spectroscopy (EIS) techniques. The inhibition efficiency of both the inhibitors increased with increasing the temperature and concentration of inhibitor. The inhibitors OPEM and OPEA show corrosion inhibition efficiency of 97.5 and 95.8%, respectively, in 200?ppm concentration, at 333?K. Polarization studies showed that both studied inhibitors were of mixed type in nature. The adsorption of inhibitors on the mild steel surface obeys Langmuir adsorption isotherm and the surface of inhibited and uninhibited specimens were analyzed by scanning electron microscopy (SEM). The semiempirical AM1 method was employed for theoretical calculations and the obtained results were found to be consistent with the experimental findings.     

Effect of different corrosion inhibitors on the corrosion of cast iron in palm biodiesel

Biodiesel is currently in regular use as an alternative fuel over conventional petroleum diesel. However, corrosion of automotive materials is one of the concerns related to biodiesel compatibility issues. In addition, auto-oxidation of biodiesel can also enhance the corrosiveness of biodiesel. The present study aims to investigate inhibition effect of ethylenediamine (EDA), n-butylamine (nBA), tert-butylamine (TBA) against corrosion of cast iron. Static immersion tests in biodiesel in the presence (100 ppm) and absence of different corrosion inhibitors were carried out at room temperature for 1200 hours. At the end of the test, corrosion characteristic was investigated by weight loss measurements and changes on the exposed metal surface. Fuels were analyzed by using TAN (total acid number) analyzer and FTIR in order to investigate the acid concentration and compositional characteristics respectively. Surface morphology was examined by digital photography and scanning electron microscope (SEM). Oxide layers were investigated by X-ray diffraction. Results showed that TBA was more effective corrosion inhibitor in reducing corrosion than others.     

Synergistic effect of some antiscalants as corrosion inhibitor for industrial cooling water system

In order to study synergistic effect, various combinations of antiscalants 1-hydroxyethane-1,1-diphosphonic acid (HEDP), sodium hexametaphosphate (SHMP), sodium tripolyphosphate (STPP), and trisodium phosphate (TSP), were investigated as corrosion inhibitors for carbon steel. Corrosion rate and percentage inhibition efficiency of various combinations of antiscalants as corrosion inhibitors (20/80, 40/60, 60/40, 50/50, 80/20, and 100 ppm of different combinations of HEDP, SHMP, STPP, and TSP) in synthetic cooling water VI (692 ppm of Cl⁻ ions) was determined by weight loss, electrochemical polarization technique, and metallurgical microscopy technique. It was observed that a 50/50 ppm combination of HEDP and SHMP gave 98% corrosion inhibition efficiency and maximum synergistic effect. The percentage inhibition efficiency of HEDP when mixed with other antiscalants as corrosion inhibitors at 50/50 ppm concentration was found in the following order HEDP/SHMP > HEDP/STPP > HEDP/TSP. The synergistic effect of HEDP/SHMP combination is due to intermolecular hydrogen bonding between the molecules of HEDP and SHMP, which results in the adsorption of uniform multilayered two-dimensional film of –HEDP–SHMP– molecules on carbon steel surface.     

Imidazolium,Pyridinium and Dimethyl-Ethylbenzyl Ammonium Derived Compounds as Mixed Corrosion Inhibitors in Acidic Medium

Seven cationic surfactants: 1-methyl-3-tetradecyl imidazolium bromide, 1-methyl-3-hexadecyl imidazolium bromide, N,N-tetradecyl pyridinium bromide, N,N-hexadecyl pyridinium bromide, N,N-dimethyl-N-ethylbenzyl ammonium bromide, N,N-dimethyl-N-ethylbenzyl ammonium laurate and N,N-dimethyl-N-ethylbenzyl ammonium acetate, were investigated at different doses (10, 25, 50, 100, and 200 ppm) as corrosion inhibitors for steel grade API 5L X52 in hydrochloric acid 2 M using a weight loss technique, impedance and polarization resistance methods. The corrosion inhibition of steel grade API 5L X52 of the cationic surfactants was attributed to their molecular structure (heterocyclic ring, hydrophobic chain length and counterion) that enhances adsorption onto steel surface. The best protective efficiency of the film was higher than 90% (N,N-Dimethyl-N-ethylbenzyl ammonium acetate). It is important to know how organic inhibitor films grown on the metallic surface in order to achieve superior corrosion inhibition, hence experimental findings were described by Langmuir adsorption isotherm. The Electrochemical Impedance Spectroscopy spectrums were fitted by means of the Voigt model.     

醋酸的腐蚀特性及缓蚀剂

简要地介绍了碳钢、不锈钢、铜、铝及它们的合金在各种浓度的醋酸溶液中 ,在不同温度 (从室温到沸点 )时的腐蚀特性及一些缓蚀剂的缓蚀效率     

The electrochemistry of 13% chromium stainless steel in oilfield brines

The electrochemistry of a 13% Cr stainless steel (API5CT L80-13Cr) in 3% NaCl containing acetate and either acetic acid or carbon dioxide at 333 K is explored using RDE voltammetry. The reduction of proton, carbonic acid and acetic acid occur simultaneously, immediately negative to the corrosion potential. Acetic acid gives a well formed reduction wave and the current densities increase with the equilibrium concentration of acetic acid in the medium; in the plateau region, the reduction is mass transport controlled. Despite this reduction process, the corrosion resistance and passivation current density are independent of the acetic acid concentration. It is confirmed that the 13% Cr stainless steel is much more resistant to corrosion that X65 carbon steel and, unlike the carbon steel, its rate of corrosion does not vary with acetic acid concentration. The properties of the passivating film appear to dominate the behaviour of the 13% Cr stainless steel.     

Corrosion inhibition of mild steel by alkylimidazolium ionic liquids in hydrochloric acid

The acid corrosion inhibition process of mild steel in 1 M HCl by 1-butyl-3-methylimidazolium chlorides (BMIC) and 1-butyl-3-methylimidazolium hydrogen sulfate ([BMIM]HSO₄) has been investigated using electrochemical impedance, potentiodynamic polarization and weight loss measurements. Potentiodynamic polarization studies indicate the studied inhibitors are mixed type inhibitors. For both inhibitors, the inhibition efficiency increased with increase in the concentration of the inhibitor and the effectiveness of the two inhibitors are in the order [BMIM]HSO₄ > BMIC. The adsorption of the inhibitors on mild steel surface obeyed the Langmuir's adsorption isotherm. The effect of temperature on the corrosion behavior in the presence of 5 × 10⁻³ M of inhibitors was studied in the temperature range of 303-333 K. The associated activation energy of corrosion and other thermodynamic parameters such as enthalpy of activation (ΔH), entropy of activation (ΔS), adsorption equilibrium constant (K_ads) and standard free energy of adsorption (ΔG_ads) were calculated to elaborate the mechanism of corrosion inhibition.     

Corrosion inhibition by fatty acid triazoles for mild steel in formic acid

5-Heptadec-8-enyl-4-phenyl-4H–[1,2,4] triazole-3-thiol (HPTT), 4-phenyl-5-undecyl-4H–[1,2,4] triazole-3-thiol (PUTT), and 5-dec-9-enyl-4-phenyl-4H–[1,2,4] triazole-3-thiol (DPTT) were synthesized and their influence on the inhibition of corrosion of mild steel in 20% formic acid was investigated by weight loss and potentiodynamic polarization techniques. The inhibition efficiency of these compounds was found to vary with their nature and concentration, temperature and immersion time. The values of activation energy and free energy of adsorption of the triazoles were calculated to investigate the mechanism of corrosion inhibition. Good inhibition efficiency (>90%) was found even at lower concentration (i.e., 25 ppm) in acid solution. The adsorption on mild steel surfaces was found to obey Temkin's adsorption isotherm. Potentiodynamic polarization results revealed that the compounds studied are mixed type inhibitors. Electrochemical impedance spectroscopy was also used to investigate the mechanism of the corrosion inhibition.     

Corrosion inhibition of mild steel in 1.0 M hydrochloric acid medium by new photo-cross-linkable polymers

Photo-cross-linkable polymers namely, poly((E)-(1-(5-(4-(3-(4-chlorophenyl)-3-oxoprop-1-enyl)phenoxy)pentyl)-1H-1,2,3-triazol-4-yl)methyl acrylate) (Cl-5) and poly((E)-(1-(5-(4-(3-(4-chlorophenyl)-3-oxoprop-1-enyl)phenoxy)decyl)-1H-1,2,3-triazol-4-yl)methyl acrylate) (Cl-10) were synthesized by click-chemistry. The polymers were characterized by using various spectroscopic techniques and the rate of cross-linking was evaluated by absorption spectroscopy. The inhibitory action of the photo-cross-linkable polymers was evaluated for mild steel (MS) corrosion in 1.0 M hydrochloric acid solution (HCl) by means of electrochemical impedance spectroscopy, potentiodynamic polarization measurements, adsorption isotherms and surface analysis. To the best of our knowledge, these are the most efficient inhibitors (Cl-5 and C-10) for the corrosion of MS in HCl reported so far. Tafel polarization measurements showed that the polymers act as mixed type inhibitors and the adsorption of the inhibitors onto the MS surface followed the Langmuir adsorption isotherm. The values of the Gibbs free energy of adsorption (ΔG_ads) strongly supported spontaneous physicochemical adsorption of inhibitor molecules on the MS surface. The SEM-EDX results confirmed that the cross-linked polymers inhibited the corrosion to a greater extent than the intact polymer.     

Synthesis and application of phenylcarbamodithioate compound for steel protection

Phenyldithiocarbamate compound has been synthesized and studied as corrosion inhibitor for steel. Dithiocarbamate (DTC) compounds with linear alkyl groups are good inhibitors, but their stability is quite low in acidic solutions. It should be noted that long-term stability is important for practical applications, in order to avoid excess use of chemicals. So, we have synthesized phenyl substituted DTC which offers strong inhibition efficiency and extra stability. This new inhibitor is chemically adsorbed on steel through its DTC group, while the aromatic ring provides extra stability and long-term efficiency. For the assessment of corrosion kinetics, we have utilized potentiodynamic and ac impedance studies; also solution assay analysis was realized with atomic absorption spectroscopy. It was revealed that inhibitor exhibits remarkably high efficiency, even under elevated temperature conditions. At 55 °C temperature conditions, i_corr value decreased from 5050 to 154 μA cm^?2, with the addition of 500 ppm inhibitor. The long-term stability of inhibitor was also tested and 85.93% efficiency was obtained after three days of exposure period for 500 ppm concentration.     

Investigation of some oleochemicals as green inhibitors on mild steel corrosion in sulfuric acid

The inhibitive effect of four oleo chemicals (namely; 2-Pentadecyl-1,3-imidazoline (PDI), 2-Undecyl-1,3-imidazoline (UDI), 2-Heptadecyl-1,3-imidazoline (HDI), 2-Nonyl-1,3-imidazoline (NI)), regarded as green inhibitors, were studied for the corrosion protection of mild steel in 0.5 M H₂SO₄. The methods employed were weight loss, potentiodynamic polarization and electrochemical impedance techniques. Scanning electron microscopy (SEM) was carried out on the inhibited and uninhibited metal samples to characterize the surface. The purity of synthesized inhibitors was checked by FT-IR and NMR studies. The inhibition efficiency increased with increase in inhibitor concentration, immersion time and decreased with increase in solution temperature. No significant change in IE values was observed with increase in acid concentration. The best performance was obtained for UDI possessing 96.2% inhibition efficiency at 500 ppm concentration. The adsorption of the compounds on the mild steel surface in the presence of sulfuric acid obeyed Langmuir’s adsorption isotherm. The values obtained for free energy of adsorption and heats of adsorption suggest physical adsorption. The addition of inhibitor decreased the entropy of activation suggesting that the inhibitors are more orderly arranged along the mild steel surface. The potentiodynamic polarization data indicate mixed control. The electrochemical impedance study further confirms the formation of a protective layer on the mild steel surface through the inhibitor adsorption.     

Inhibition of mild steel corrosion in the presence of fatty acid triazoles

The influence of some fatty acid triazoles namely, 4-Phenyl-5-undecyl-4H- [1,2,4] triazole-3-thiol (PUTT), 5-Heptadec-8-enyl-4-phenyl-4H- [1,2,4] triazole-3-thiol (HPTT), and 5-Dec-9-enyl-4-phenyl-4H- [1,2,4] triazole-3-thiol (DPTT) on the corrosion of mild steel in 1 M hydrochloric acid (HCl) and 0.5 M sulfuric acid (H₂SO₄) was studied by weight loss and potentiodynamic polarization methods. The values of activation energy and free energy of adsorption of all the triazoles were calculated to investigate the mechanism of corrosion inhibition. The potentiodynamic polarization studies were carried out at room temperature, according to which all the compounds were mixed type inhibitors and inhibit the corrosion of mild steel by blocking the active sites of the metal. The adsorption of all the triazoles on mild steel surface in both the acid solutions was found to obey the Langmuir adsorption isotherm. All the compounds showed good inhibition efficiency in both acids. The inhibition efficiency of the compounds was found to vary with their nature and concentration, solution temperature and immersion time. Electrochemical impedance spectroscopy was also used to investigate the mechanism of the corrosion inhibition.     

Inhibition of mild steel corrosion in sulfuric acid solution by thiadiazoles

Four heterocyclic compounds namely 2-amino-1,3,4-thiadiazoles (AT), 5-Methyl-2-amino-1,3,4-thiadiazoles (MAT), 5-Ethyl-2-amino-1,3,4-thiadiazoles (EAT) and 5-Propyl-2-amino-1,3,4-thiadiazoles (PAT) were synthesized and their influence on the inhibition of corrosion of mild steel (MS) in 0.5 M H₂S0₄ was investigated by weight loss and potentiodynamic polarization techniques. The values of activation energy, free energy of adsorption, heat of adsorption, enthalpy of activation and entropy of activation were also calculated to investigate the mechanism of corrosion inhibition. Potentiodynamic polarization studies were carried out at room temperature, and showed that all the compounds studied are mixed type inhibitors causing blocking of active sites on the metal. The inhibition efficiency of the compounds was found to vary with concentration, temperature and immersion time. Good inhibition efficiency was evidenced in the sulfuric acid solution. The adsorption of the compounds on mild steel for sulfuric acid was found to obey Langmuir’s adsorption isotherm. FT–IR spectroscopic studies were also used to investigate the purity of compounds synthesized.     

Some Schiff Base Surfactants as Steel-Corrosion Inhibitors

Two series of Schiff base amphiphiles were prepared by condensation of benzaldehyde or anisaldehyde with three different alkyl chain length fatty amines namely: dodecyl, hexadecyl and octadecyl amine. The chemical structures of the prepared Schiff bases were confirmed by using different techniques, (elemental analysis, FTIR and ¹H-NMR spectra). The data of structural analysis for these compounds were confirmed by the purity of the synthesized amphiphiles. The synthesized Schiff bases were evaluated as corrosion inhibitors for low carbon steel (mild steel) in various acidic media (HCl and H₂SO₄) using a weight loss technique. The corrosion inhibition measurements of these inhibitors showed high protection against corrosion process in the tested acidic media at different doses (50, 100, 150 and 200 ppm) as well as their having a good biocidal effect against sulphate reducing bacteria. The discussion correlated the efficient corrosion inhibition of these inhibitors to their chemical structures.     

Surface potential distribution over a zinc/steel galvanic couple corroding under thin layer of electrolyte

In this study, surface potential and surface pH changes over a zinc/steel galvanic couple corroding in artificial seawater (ASW) at 60 and 90% RH have been investigated. The results from surface potential and surface pH measurements were substantiated by the surface observation of the corroded sample during and after the corrosion test. The potential difference over the zinc and steel surface in 90% RH was very low (less than 200 mV) showing that whole steel surface was under galvanic protection. On the other hand, in 60% RH, after several days of corrosion the potential difference between the zinc coating and the steel surface was very high (more than 500 mV) and hence the galvanic protection was limited to interface region. The X-ray analysis of the sample corroded in 60% RH has shown that the zinc corrosion products were deposited on the steel surface near the interface, the same region has shown a low pH compared to than in other part of the steel surface. This led to conclude that with the progress of corrosion, the coating surface of zinc coated steel acidifies by the hydrolysis reaction of the dissolved zinc ions, and the iron surface showed the alkalinity by the oxygen reduction reaction. Moreover, the parts of the steel surface covered with zinc corrosion products had developed relatively less noble potential than other parts indicating that zinc corrosion products took a role to protect the base steel against corrosion. It was assumed that this behavior was related to a combination of the water absorbing capability of zinc corrosion products and adsorption of zinc ion on the steel surface due to low pH.