Formation of porous anodic titanium oxide films in hot phosphate/glycerol electrolyte

The present study reveals the formation of porous anodic films on titanium at an increased growth rate in hot phosphate/glycerol electrolyte by reducing the water content. A porous titanium oxide film of 12 μm thickness, with a relatively low content of phosphorus species, is developed after anodizing at 5 V for 3.6 ks in 0.6 mol dm⁻³ K₂HPO₄ + 0.2 mol dm⁻³ K₃PO₄/glycerol electrolyte containing only 0.04% water at 433 K. The growth efficiency is reduced by increasing the formation voltage to 20 V, due to formation of crystalline oxide, which induces gas generation during anodizing. The film formed at 20 V consists of two layers, with an increased concentration of phosphorus species in the inner layer. The outer layer, comprising approximately 25% of the film thickness, is developed at low formation voltages, of less than 10 V, during the initial anodizing at a constant current density of 250 A m⁻². The pore diameter is not significantly dependent upon the formation voltage, being ∼10 nm.     

Copper recovery and simultaneous COD removal from copper phthalocyanine dye effluent using bipolar disc reactor

Electrochemical treatment of real acidic effluent of copper phthalocyanine dye manufacturing plant with a view to explore the feasibility of the simultaneous removal of copper and phthalocyanine using a bipolar disc electrochemical reactor has been investigated. Experiments were conducted in a bipolar capillary gap disc stack electrochemical reactor under batch recirculation mode. Electrodes were RuO₂ and IrO₂ coated on titanium as anode and titanium as cathode. Effects of current density, electrolysis time and effluent flow rate on copper recovery and simultaneous COD removal and energy consumption were critically examined. The current density of 2.5 A dm⁻² and flow rate of 20 L h⁻¹ achieved 91.1% COD removal and 90.1% copper recovery with the energy consumption of 50.86 kWh kg⁻¹ for COD removal and simultaneous recovery of copper in a bipolar disc stack reactor.     

Application of a polymer heterojunction in dye-sensitized solar cells

Using a blend heterojunction consisting of a C₆₀ derivative, [6,6]-phenyl-C₆₁-butyric acid methyl ester (PCBM), and poly(3-hexylthiophene) (P3HT) as a charge carrier transfer medium to replace the I₃⁻/I⁻ redox electrolyte, a novel TiO₂/dye/PCBM/P3HT dye-sensitized solar cell was fabricated and characterized. It was found that the P3HT/PCBM heterojunction widened the incident light harvest range from ultraviolet to visible light, and improved the photoelectrical response of the dye-sensitized solar cell. We investigated the influence of the PCBM/P3HT ratio and barrier layer on the photoelectric performance of the solar cell and proposed optimized preparation conditions. The optimized solar cell with a barrier layer and PCBM/P3HT ratio of 1:2 had a short circuit current density of 5.52 mA cm⁻², an open circuit voltage of 0.87 V, a fill factor of 0.640 and a light-to-electric energy conversion efficiency of 3.09% under a simulated solar light irradiation of 100 mW cm⁻².     

Electrophoretic deposition of nanocrystalline TiO2 films on Ti substrates for use in flexible dye-sensitized solar cells

Nanocrystalline TiO₂ films were prepared on flexible Ti-metal sheets by electrophoretic deposition followed by chemical treatment with tetra-n-butyl titanate (TBT) and sintering at 450 °C. X-ray diffraction (XRD) analysis indicates that TBT treatment led to the formation of additional anatase TiO₂, which plays an important role in improving the interconnection between TiO₂ particles, as well as the adherence of the film to the substrate, and in modifying the surface properties of the nanocrystalline particles. The effect of TBT treatment on the electron transport in the nanocrystalline films was studied by intensity-modulated photocurrent spectroscopy (IMPS). An increase in the conversion efficiency was obtained for the dye-sensitized solar cells with TBT-treated nanocrystalline TiO₂ films. The cell performance was further optimized by designing nanocrystalline TiO₂ films with a double-layer structure composed of a light-scattering layer and a transparent layer. The light-scattering effect of the double-layer nanocrystalline films was evaluated by diffuse reflectance spectra. Employing the double-layer nanocrystalline films as the photoelectrodes resulted in a significant improvement in the incident photo-to-current conversion efficiency of the corresponding cells due to enhanced solar absorption by light scattering. A high conversion efficiency of 6.33% was measured under illumination with 100 mW cm⁻² (AM 1.5) simulated sunlight.     

Preparation and characterization of core-shell electrodes for application in gel electrolyte-based dye-sensitized solar cells

Core-shell electrodes based on TiO₂ covered with different oxides were prepared and characterized. These electrodes were applied in gel electrolyte-based dye-sensitized solar cells (DSSC). The TiO₂ electrodes were prepared from TiO₂ powder (P25 Degussa) and coated with thin layers of Al₂O₃, MgO, Nb₂O₅, and SrTiO₃ prepared by the sol-gel method. The core-shell electrodes were characterized by X-ray diffraction, scanning electron microscopy and atomic force microscopy measurements. J-V curves in the dark and under standard AM 1.5 conditions and photovoltage decay measurements under open-circuit conditions were carried out in order to evaluate the influence of the oxide layer on the charge recombination dynamics and on the device's performance. The results indicated an improvement in the conversion efficiency as a result of an increase in the open circuit voltage. The photovoltage decay curves under open-circuit conditions showed that the core-shell electrodes provide longer electron lifetime values compared to uncoated TiO₂ electrodes, corroborating with a minimization in the recombination losses at the nanoparticle surface/electrolyte interface. This is the first time that a study has been applied to DSSC based on gel polymer electrolyte. The optimum performance was achieved by solar cells based on TiO₂/MgO core-shell electrodes: fill factor of ∼0.60, short-circuit current density J_sc of 12 mA cm⁻², open-circuit voltage V_oc of 0.78 V and overall energy conversion efficiency of ∼5% (under illumination of 100 mW cm⁻²).     

Application of poly(acrylic acid-g-gelatin)/polypyrrole gel electrolyte in flexible quasi-solid-state dye-sensitized solar cell

A novel gel polymer electrolyte based on poly(acrylic acid-g-gelatin)/polypyrrole with conductivity of 14.1 mS cm⁻¹ was prepared. Based on the gel electrolyte, a flexible quasi-solid-state dye-sensitized solar cell was fabricated by using a low-temperature filming technique. Owing to high conductivity and the catalytic function of polypyrrole for I⁻/I₃⁻ redox reaction for the gel electrolyte, the flexible quasi-solid-state dye-sensitized solar cell showed a light-to-electric energy conversion efficiency of 1.28%, under a simulated solar light irradiation with intensity of 100 mW cm⁻² (AM 1.5).     

Anatase TiO2 spheres with high surface area and mesoporous structure via a hydrothermal process for dye-sensitized solar cells

Spherical pure anatase TiO₂ spheres with a mesoporous structure and high surface area of up to 116.5 m² g⁻¹ were prepared by a simple urea-assisted hydrothermal process and investigated as dye-sensitized solar-cell electrodes. Although the particle diameters of the prepared TiO₂ spheres ranged from 0.4 to 1.3 μm, due to the high specific surface area, mesoporous TiO₂ sphere electrode was obtained with enhanced light harvesting and a larger amount of dye loading. An overall light conversion efficiency of 7.54% under illumination of simulated AM 1.5G solar light (100 mW cm⁻²) was achieved using the mesoporous TiO₂ spheres electrode, which was significantly higher than a commercial Degussa P25 TiO₂ nanocrystals electrode (5.69%).     

Electropolishing of NiTi shape memory alloys in methanolic H2SO4

The electropolishing of NiTi shape memory alloys was surveyed electrochemically. Anodic polarization of NiTi up to 8 V was performed in various aqueous and methanolic H₂SO₄ solutions. The passivity could be overcome in methanolic solutions with 0.1 mol dm−3≤CH₂SO₄≤7 mol dm−3. The dissolution kinetics was studied in dependence of the polarization potential, the H₂SO₄-concentration, the water concentration and the temperature. For lower concentrations of sulfuric acids (CH₂SO₄≤0.3 mol dm−3) electropolishing conditions were not observed for potentials up to 8 V. The dissolution remained under Ohmic control. In the concentration range from 1 to 7 mol dm⁻³ a potential independent limiting current was registered depending linearly on the logarithm of concentration. The best results were obtained with a 3 mol dm⁻³ methanolic sulfuric acid at 263 K which yielded an electropolishing current of 500 A m⁻² at a potential of 8 V. Surface roughness as well as current efficiency showed an optimum under these conditions.     

EIS analysis on low temperature fabrication of TiO2 porous films for dye-sensitized solar cells

A low temperature (<150 °C) fabrication method for preparation of TiO₂ porous films with high efficiency in dye-sensitized solar cells (DSSCs) has been developed. The Ti(IV) tetraisopropoxide (TTIP) was added to the paste of TiO₂ nanoparticles to interconnect the TiO₂ particles. The electrochemical impedance spectroscopy (EIS) technique was employed to quantify the charge transport resistance at the TiO₂/dye/electrolyte interface (R_ct2) and electron lifetime in the TiO₂ film (τ_e) under different molar ratios of TTIP/TiO₂ and also at various TiO₂ thicknesses. It was found that the R_ct2 decreased as the molar ratio increased from 0.02 to 0.08, however, it increased at a molar ratio of 0.2 due to the reduction in surface area for dye adsorption. In addition, the characteristic frequency peak shifted to lower frequency at a molar ratio of 0.08, indicating the longer electron lifetime. As for the thickness effect, TiO₂ film with a thickness around 17 μm achieved the best cell efficiency. EIS study also confirmed that, under illumination, the smallest R_ct2 was associated with a TiO₂ thickness of 17 μm, with the R_ct2 increased as the thickness of TiO₂ film increased. In the Bode plots, the characteristic frequency peaks shifted to higher frequency when the thickness of TiO₂ increased from 17.2 to 48.2 μm, indicating the electron recombination increases as the thickness of the TiO₂ electrode increases.Finally, to make better use of longer wavelength light, 30 wt% of larger TiO₂ particle (300 nm) was mixed with P25 TiO₂ as light scattering particles. It effectively increased the short-circuit current density and cell conversion efficiency from 7.44 to 8.80 mA cm⁻² and 3.75 to 4.20%, respectively.     

Electrochemical degradation of 17β-estradiol (E2) at boron-doped diamond (Si/BDD) thin film electrode

Electrochemical degradation of aqueous solutions containing 17β-estradiol (E2), concentrations range of 250-750 μg dm⁻³, has been extensively studied using boron-doped diamond (BDD) anode with a working solution volume of 250 ml under galvanostatic control. Cyclic voltammetric experiments were performed to examine the redox response of E2 as a function of cycle number. The effect of operating variables such as initial concentration of E2, applied current density, supporting medium (Na₂SO₄, NaNO₃, and NaCl) and initial pH of the electrolyte (pH 2-10) were systematically examined and discussed. Electrolysis at high anodic potential causes complex oxidation of E2 that leads to form the final sole product as CO₂. A pseudo first-order kinetics for E2 decay was found against varying applied current density. Also, kinetic analysis suggests that electrooxidation reaction of E2 undergo the control of applied current density. It was observed that electrolyte pH and supporting medium have a vital role on E2 degradation. From a comparison study with other anode materials such as platinum (Pt) and glassy carbon (GC), the superiority of the BDD anode was proved. Total organic carbon results have shown that almost complete mineralization could be accomplished at higher applied current density with specific electrical charge 22.5 × 10⁻² A h dm⁻³. Mineralization current efficiency was comparatively lower with increasing applied current density.     

Effects of annealing temperature on the photocatalytic activity of N-doped TiO2 thin films

The effects of annealing temperature on the photocatalytic activity of nitrogen-doped (N-doped) titanium oxide (TiO₂) thin films deposited on soda-lime-silica slide glass by radio frequency (RF) magnetron sputtering have been studied. Glancing incident X-ray diffraction (GIAXRD), Raman spectrum, scanning electron microscopy (SEM), atomic force microscopy (AFM) and UV-vis spectra were utilized to characterize the N-doped TiO₂ thin films with and without annealing treatment. GIAXRD and Raman results show as-deposited N-doped TiO₂ thin films to be nearly amorphous and that the rutile and anatase phases coexisted when the N-doped TiO₂ thin films were annealed at 623 and 823 K for 1 h, respectively. SEM microstructure shows uniformly close packed and nearly round particles with a size of about 10 nm which are on the slide glass surface for TiO₂ thin films annealed at 623 K for 1 h. AFM image shows the lowest surface roughness for the N-doped TiO₂ thin films annealed at 623 K for 1 h. The N-doped TiO₂ thin films annealed at 623 K for 1 h exhibit the best photocatalytic activity, with a rate constant (k_a) of about 0.0034 h⁻¹.     

Performance improvement of dye-sensitizing solar cell by semi-rigid triarylamine-based donors

Novel organic dyes (IDB and ISB dyes), which contain 5-phenyl-iminodibenzyl (IDB) and 5-phenyl-iminostilbene (ISB) as electron donors and a cyanoacrylic acid moiety as an electron acceptor and an anchoring group, connected with a thiophene as a π-conjugated system, have been synthesized and used as the sensitizers for dye-sensitized solar cells (DSSCs). The photophysical and electrochemical properties of the dyes were investigated by absorption spectrometry, cyclic voltammetry and density functional theory calculations. As demonstrated, the IDB and ISB unit exhibited stronger electron-donating ability and broader absorption spectra when coated onto TiO₂. The DSSC based on ISB-2 consisting of ISB unit produced 5.83% of η (J_sc = 13.14 mA cm⁻², V_oc = 0.64 V, and ff = 0.68) under 100 mW cm⁻² simulated AM 1.5 G solar irradiation.     

Investigation of the properties of Ti/[IrO2-Nb2O5] electrodes for simultaneous oxygen evolution and electrochemical ozone production, EOP

A systematic investigation of the influence of Ti/[IrO₂-Nb₂O₅] electrode composition ([IrO₂]=40, 45 and 50 mol%) on electrochemical ozone production (EOP), was conducted in 3.0 mol dm⁻³ H₂SO₄ in the presence and absence of 0.03 mol dm⁻³ KPF₆. “In situ” characterisation revealed all oxide layer presented similar structures, except for the 50 mol% IrO₂ nominal composition which showed a higher porosity/roughness. The introduction of KPF₆ in the electrolyte resulted in an inhibition of the oxygen evolution reaction (OER) at high current densities, improving ozone generation efficiency at i > 0.4 A cm⁻², while reducing overpotential for OER. When normalised for the area, the ozone current efficiency presented a good performance of the system. However, improvement of the electrode service life is necessary in order to support the drastic conditions observed during EOP.     

Electrochemical behaviour of titanium in H2SO4-MnSO4 electrolytes

The corrosion of titanium in H₂SO₄ electrolytes (0.001-1.0 M) at temperatures from ambient to 98 °C has been investigated using steady-state polarization measurements. Four distinct regions of behaviour were identified, namely active corrosion, the active-passive transition, passive region and the dielectric breakdown region. The active corrosion and active-passive transition were characterized by anodic peak current (i_m) and voltage (E_m), which in turn were found to vary with the experimental conditions, i.e., d(log?(im))/dpH=−0.8±0.1 and dE_m/dpH which was −71 mV at 98 °C, −58 mV at 80 °C and −28 mV at 60 °C. The activation energy for titanium corrosion, determined from temperature studies, was found to be 67.7 kJ mol⁻¹ in 0.1 M H₂SO₄ and 56.7 kJ mol⁻¹ in 1.0 M H₂SO₄. The dielectric breakdown voltage (E_d) of the passive TiO₂ film was found to vary depending on how much TiO₂ was present. The inclusion of Mn²⁺ into the H₂SO₄ electrolyte, as is done during the commercial electrodeposition of manganese dioxide, resulted in a decrease in titanium corrosion current, possibly due to Mn²⁺ adsorption limiting electrolyte access to the substrate.     

Treatment of olive mill wastewater by the combination of ultrafiltration and bipolar electrochemical reactor processes

The main purpose of this study was to investigate the removal of the chemical oxygen demand (COD) from olive mill wastewater (OMW) by the combination of ultrafiltration with electrocoagulation process. Ultrafiltration process equipped with CERAVER membrane was used as pre-treatment for electrochemical process. The obtained permeate from the ultrafiltration process allowed COD removal efficiency of about 96% from OMW. Obtained permeate with an average COD of about 1.1 g dm⁻³ was treated by electrochemical reactor equipped with a reactor with bipolar iron plate electrodes. The effect of the experimental parameters such as current density, pH, surface electrode/reactor volume ratio and NaCl concentration on COD removal was assessed. The results showed that the optimum COD removal rate was obtained at a current density of 93.3 A m⁻² and pH ranging from 4.5 to 6.5. At the optimum operational parameters for the experiments, electrocoagulation process could reduce COD from 1.1 g dm⁻³ to 78 mg dm⁻³, allowing direct discharge of the treated OMW as that meets the Algerian wastewater discharge standards (<125 mg dm⁻³).     

Influence of iodine concentration on the photoelectrochemical performance of dye-sensitized solar cells containing non-volatile electrolyte

The effect of iodine concentration in the electrolyte with non-volatile solvent of dye-sensitized solar cells (DSCs) on photovoltaic performance was studied. The electron transport and interfacial recombination kinetics were also systematically investigated by electron impedance spectroscopy (EIS). With the iodine concentration increased from 0.025 to 0.1 M, open-circuit voltage (V_oc) and photocurrent density (J_sc) decreased while fill factor (ff) increased significantly. The decline of the V_oc and J_sc was mainly ascribed to increased electron recombination with tri-iodide ions (I₃⁻). The increased fill factor was primarily brought by a decrease in the total resistance. From impedance spectra of the solar cells, it can be concluded that increasing the iodine concentration in electrolytes could decrease charge transfer resistance (R_ct) and the chemical capacitance (C_μ), increase the electron transport resistance (R_t), and hence decrease the electron lifetime (τ) and the effective diffusion coefficient (D_n) of electrons in the TiO₂ semiconductor. With optimum iodine concentration, device showed a photocurrent density of 16.19 mA cm⁻², an open-circuit voltage of 0.765 V, a fill factor of 0.66, and an overall photo-energy conversion efficiency of 8.15% at standard AM 1.5 simulated sunlight (100 mW cm⁻²).     

Electrodeposited Pd-Co catalyst for direct methanol fuel cell electrodes: Preparation and characterization

Pd-Co alloy has been recently proposed as a catalyst for the cathode of direct methanol fuel cells with both excellent oxygen reduction activity and methanol tolerance, hence electrodeposition of this alloy is an attractive approach for synthesizing porous metal electrodes with high methanol tolerance in direct methanol fuel cells. In this study, we electrodeposited two types of Pd-Co films onto Au substrates by applying different current density (−10 or −200 mA cm⁻²); and then characterized them in terms of morphology, composition, crystal structure, and catalytic activity. Pd-Co deposited at −10 mA cm⁻² was smooth and possessed smaller particles (ca. 10 nm), while that at −200 mA cm⁻² was dendritic (or rough) and possessed larger particles (ca. 50 nm). Both the Pd-Co alloys were found to be almost the same structure, i.e. a solid solution of ca. Pd₇Co₃ with Pd-skin, and also confirmed to possess comparable activity in oxygen reduction to Pt (potential difference at 1.0 μA cm⁻² was 0.05 V). As for methanol tolerance, cell-voltage was not influenced by addition of 1 mol dm⁻³ methanol to the oxidant solution. Our approach provides fundamental technique for synthesizing Pd-Co porous metal electrodes by electrodeposition.     

Synthesis and characterization of mesoporous TiO2 nanostructured films prepared by a modified sol-gel method for application in dye solar cells

Anatase TiO₂ colloidal dispersions were obtained by hydrothermal synthesis at 200 °C from titanium isopropoxide gels modified with acetic acid in the presence of a non-ionic surfactant. Absolute ethanol, anhydrous terpineol and ethyl cellulose were added to this anatase dispersion resulting in a 23 wt% TiO₂ paste. Mesoporous films for application as working electrodes in dye-sensitized solar cells were prepared by the screen-printing method, yielding reproducible films with thicknesses about 10 μm and desired porosity levels in a single printing operation. An average energy conversion efficiency of 5.2%, and a fill factor of 0.66 were achieved with anatase particle sizes ranging between 15 and 20 nm. The reproducibility of the results was confirmed by electrochemical impedance spectroscopy analysis.     

Sputtered electrocatalysts for PEM electrochemical energy converters

The research reports on the electrocatalytic properties of IrO_x, Pt, and composite IrO_x-Pt-IrO_x thin films prepared by physical vacuum deposition technique of dc magnetron sputtering. The efficiency toward the oxygen evolution in aqueous solutions and in a laboratory electrolyser with polymer proton conductive electrolyte has been investigated using the conventional electrochemical methods of cyclic voltammetry and steady state polarisation curves. The sputtered films have demonstrated excellent catalytic properties, mechanical stability, and high corrosion resistance under intensive oxygen evolution. The best performance (anodic current density of 0.84 A cm⁻² at potential of 1.8 V) has shown the IrO_x film with loading of 0.2 mg cm⁻². Some data on the catalytic activity toward oxygen reduction reaction in aerated 0.5 M H₂SO₄ solution and the possibility to use the method of magnetron sputtering for preparation of cost effective composite catalytic films with bifunctional properties are also presented and discussed.     

Electrochemical study of a hydrogen diffusion anode-membrane assembly for membrane electrolysis

The membrane electrode assembly (MEA) studied was constituted with a gas diffusion electrode (E-TEK) impregnated with Nafion^® solution which was assembled with a Nafion^® 117 cation exchange membrane under heat and pressure. The MEA was used as anode in a membrane electrolysis (ME) cell with the objective to regenerate HCl and NaOH from NaCl. Current efficiency for hydrogen oxidation was determined and its value is 100%, which indicates that the only reaction occurring at the anode is the oxidation of hydrogen. Current-potential curves, recorded in different conditions, showed a linear variation in the range 0-3000 A m⁻² when hydrochloric acid concentration is below 2 mol dm⁻³. In this case, the overvoltage was shown to be mainly due to the ohmic drop in the membrane and in the layer where Nafion^® impregnation was performed. MEA overvoltage necessary to reach 3000 A m⁻² current density was about 0.12 V. For high HCl concentration (6-8 mol dm⁻³), the MEA overvoltage increased sharply with current density due to the adsorption of chloride anions on platinum catalyst.