The hydration of Portland cement,C3S and C2S in the presence of a calcium complexing admixture (EDTA)

The effect of EDTA, a calcium chelating agent, on the early hydration of Portland cement, C₃Sand β-C₂S has been studied by solution analysis and electron microscopy. EDTA is a retarded of cement hydration. Under normal conditions of hydration, the silica levels in solution are very low (<0.05 M) but in the presence of EDTA an initial flush of silica appears in the bulk aqueous phase. On continued hydration, following the saturation of EDTA with calcium, the appearance of ‘free’ calcium causes precipitation of C-S-H gel from the bulk solution and changes in microstructure of the colloidal gel around clinker particles in C₃S and β-C₂S pastes are observed. The action of EDTA as a retarding admixture is explained in terms of the membrane model of cement hydration.     

The chemistry of hydration of high alumina cement in the presence of accelerating and retarding admixtures

The effect of accelerators, and in particular lithium salts and citric acid solutions, on the setting time of high alumina cement has been studied using calorimetry, solution analysis and X-ray diffraction techniques. Results are discussed with respect to the ternary CaOAl₂O₃H₂O solubility diagram. It appears that there is a nucleation barrier to the precipitation of the main products of hydration, CAH₁₀ and C₂AH₈ and that lithium salts function as accelerators by precipitation of a lithium aluminate hydrate which acts as a heterogenous nucleation substrate. It is suggested that retardation by citric acid is due to the precipitation of protective gel coatings around the cement grains which impede hydrolysis or inhibit growth of the hydration products.     

Physicochemical effects of nanosilica on C3A/C3S hydration

In this paper, C₃A-gypsum and C₃A-C₃S-gypsum model cement systems with and without nanosilica were studied. The effects of nanosilica on the early stage cement hydration, particularly C₃A hydration, were assessed through the heat of hydration (isothermal calorimetry), phase assemblage (quantitative X-ray diffraction), zeta potential, ion concentration measurements, and morphology (scanning electron microscopy) examinations. The results indicate that while promoting C₃S hydration, nanosilica retarded C₃A hydration in both the systems studied. The retardation was caused by the adsorption and coverage of nanosilica on C₃A surfaces through the electrostatic interaction, thus decreasing the C₃A dissolution rate and hindering the precipitation of hydration products. Consequently, the reduced gypsum consumption rate and the seeding effect of nanosilica further promoted C₃S hydration. These findings suggest that nanosilica and other silica-based nanoparticles can physicochemically influence hydration of cement-based materials, and a better understanding of these influencing mechanisms can help optimize performances of nanoparticle-modified cement-based materials.     

Changes in C3S hydration in the presence of cellulose ethers

The influence of cellulose ethers (CE) on C₃S hydration processes was examined in order to improve our knowledge of the retarding effect of cellulose ethers on the cement hydration kinetics. In this frame, the impacts of various cellulose ethers on C₃S dissolution, C-S-H nucleation-growth process and portlandite precipitation were investigated. A weak influence of cellulose ethers on the dissolution kinetics of pure C₃S phase was observed. In contrast, a significant decrease of the initial amount of C-S-H nuclei and a strong modification of the growth rate of C-S-H were noticed. A slowing down of the portlandite precipitation was also demonstrated in the case of both cement and C₃S hydration. CE adsorption behavior clearly highlighted a chemical structure dependence as well as a cement phase dependence. Finally, we supported the conclusion that CE adsorption is doubtless responsible for the various retarding effect observed as a function of CE types.     

Working mechanism of calcium nitrate as an accelerator for Portland cement hydration

Precast concrete, cold weather concreting, and the emerging technique of concrete additive manufacturing are applications in which the acceleration of cement hydration plays a critical role. To allow precise control of early cement hydration in these applications, a thorough understanding of the working mechanisms of cement hydration accelerators is required. This study contributes to the understanding of the mechanism by which calcium nitrate (Ca(NO₃)₂) influences early cement hydration. The influence of Ca(NO₃)₂ on the hydration of an ordinary Portland cement has been followed by isothermal calorimetry, in situ X-ray diffraction (XRD), quantitative XRD, compressive strength testing, and the analysis of the pore solution composition. Further, the initial pore solution, the initial phase composition, and the phase composition in the fully hydrated cement have been estimated by thermodynamic calculations to corroborate the experimentally obtained results. The results indicate that Ca(NO₃)₂, especially at the highest analyzed dosage of 5 wt.%, enhances the formation of ettringite and a nitrate-containing AFm phase. Furthermore, Ca(NO₃)₂ accelerates alite hydration. Besides the increased Ca concentration in solution, it has been found that a reduction of the Al concentration in the initial pore solution by Ca(NO₃)₂ possibly contributes to the accelerating effect of Ca(NO₃)₂ on alite hydration.     

Effects of dosage and modulus of water glass on early hydration of alkali-slag cements

This paper examines the early hydration of alkali-slag cements activated with water glass with different n moduli and sodium metasilicate (Na₂SiO₃·5H₂O) in solution at 25 °C. The early hydration of alkali-activated blast furnace slag cements has been studied using isothermal conduction calorimetry. The cumulative heat of hydration increases by increasing the n modulus as well as the dosage of water glass, but is still lower than that of Portland cement. The compressive strength of normal-cured water glass slag cements is higher than Portland cement mortars. Drying shrinkage of alkali-slag cements is considerably higher than that of Portland cement. Consequently, industrial use of alkali-slag cement needs better understanding of the hardening mechanism and requires further research based on presented observations and results.     

Predicting Ca(OH)2 content and chemical shrinkage of hydrating cement pastes using analytical approach

A semiempirical model is proposed to predict the evolution of chemical shrinkage and Ca(OH)₂ content of cement paste at early age of hydration. The model is based on chemical equations and cement compound hydration rates. Chemical shrinkage and Ca(OH)₂ amount are computed using the stoichiometric results of the hydration reactions considered in the model and the density of hydration products and reactants. The model validation is conducted by comparison between computed and experimental results achieved on ordinary cement pastes with different water-to-cement (w/c) ratios (0.25, 0.30, 0.35 and 0.40) cured at 10, 20, 30, 40 and 50 °C, respectively. Hydration degree and Ca(OH)₂ content are determined using the thermogravimetric analysis (TGA) and chemical shrinkage evolution using a gravimetric method.The comparison reveals a good consistency between modelled and experimental data at early age of hydration.     

Etude de l'effet retardateur du zinc sur l'hydratation de la pate de ciment Portland

The retarding effect of zinc on the hydration of C₃S and C₃A, the two principal Portland cement components, has been investigated by X - ray diffraction. The results show that the C₃S retardation is more important than that of C₃A. This retardation is due to the precipitation of an amorphous layer of zinc hydroxide around the anhydrous grains. The effect of this coating depends on its permeability. The hydration reaction starts again through the transformation of the zinc hydroxide into the crystalline calcium zinc hydroxide Ca Zn₂ (OH)₆, 2H₂ O.     

Hydration of calcium sulfoaluminate cement by a ZnCl2 solution: Investigation at early age

Hydration of calcium sulfoaluminate cement at early age was investigated as a function of the gypsum content of the binder, the thermal history of the material, and the ZnCl₂ concentration in the mixing solution. Early hydration was strongly accelerated by the presence of gypsum, but lower percentages of reaction were reached after 24 h. The slowing down effect induced by ZnCl₂, even at a concentration as high as 0.5 mol/L, was moderated compared to OPC but had a greater intensity in the absence of gypsum. Unlike what would have been expected for Portland cement, it was shown that the delay of a gypsum-free calcium sulfoaluminate cement resulted from the strong retardation caused by chloride anions, which was partly compensated by the accelerating effect of Zn²⁺ cations. The mineralogical observations revealed the precipitation of chloro–AFm phases such as Friedel's and Kuzel's salts, but no crystallized zinc-containing phases could be identified by XRD. The thermal history of the samples proved to be a key parameter. Applying a thermal cycle which reproduced the temperature rise and decrease occurring in a massive mortar block accelerated the rate of hydration and mainly modified the proportion of AFt versus AFm hydrates, especially when the binder had a gypsum content below 20%.     

Early age hydration of rice hull ash cement examined by transmission soft X-ray microscopy

Early age hydration of barium-doped β-Ca₂SiO₄ cement, produced from rice hull ash (RHA), is examined by transmission soft X-ray microscopy. Use of low-energy cements produced from by-product materials, such as the cement considered here, may be economically and environmentally advantageous. However, the hydration kinetics and morphology and composition of the products of RHA-based β-Ca₂SiO₄ cements have not been investigated. Observation of the early age cement hydration shows evidence of cement dissolution and hydration product formation, including the formation of Hadley grains. The rates of the reaction and amount product formed appear to be related to the hydrothermal processing temperature and the chemical composition of the cement. That is, more rapid hydration is observed for barium-doped RHA cements produced at higher temperatures and for cements produced with higher barium contents, within the ranges examined.     

In situ synchrotron X-ray powder diffraction study of the early age hydration of cements blended with zeolitite and quartzite fines and water-reducing agent

A comparison was made between the early-age hydration of cements blended with micronized zeolitite and quartzite powders. The Portland cement replacement in the mixes was 30%, and the effect of introducing a superplasticiser to lower the required water to solid ratio was assessed. The cement pastes were hydrated at 40 °C and monitored in situ by time-resolved synchrotron X-ray powder diffraction combined with Rietveld quantitative phase analysis.The quantitative evolution of phase weight fractions showed that the addition of the zeolite tuff accelerated the hydration rate of the main C₃S cement component. Blending with the quartzite powder of similar fineness did not affect the C₃S hydration rate. Reduction of the water to solid ratio by introduction of the superplasticiser had a retarding effect on the hydration of the zeolitite-blended cement over the early hydration period up to 3 days.The AFt or ettringite reaction products, formed promptly after the addition of water to the mixtures, underwent a crystal structural modification over the induction period up to 4 to 6 hours of reaction. The continuous contraction of the c-cell parameter and expansion of the a-cell parameter towards the ideal values for AFt or ettringite reflects the structural adaptation of the AFt to the changing availability of sulphate over the course of the first hours of hydration. The observed structural changes were less pronounced in the zeolitite blended cement. This is related to the dilution of the overall sulphate content in the blended cement and highlights the need to control and optimise sulphate additions in blended cements.     

Early performances of cement paste in the presence of triethanolamine: Rheology,setting and microstructural development

The effect of triethanolamine (TEA) at various dosages on the early performance of cement paste was systematically evaluated through the techniques of rheological measurements, penetration tests, and ultrasonic pulse velocity. The correlation of early performance to the chemical hydration process was analyzed by calorimetry, zeta potential, in situ XRD, and pore solution analysis. It is found that the effect of TEA on the early performance of cement paste is strongly dependent on its dosage. With the TEA dosage below 0.1 wt%, the setting and microstructural development of cement paste are retarded. Meanwhile, the yield stress of fresh paste is decreased due to the increasing zeta potential of cement grains. The promoted formation of ettringite (AFt) and monosulfate (AFm) caused by TEA decreases the rheological retention ability. At dosages ≥0.2 wt%, the reaction of aluminate-containing phases is greatly accelerated and a flash setting is observed. Besides, the importance of ferric phase on the reaction of cement with TEA is highlighted. At a low dosage, TEA prefers to accelerate the dissolution of tetracalcium aluminoferrite (C₄AF) first and increases the [Fe] in the pore solution of cement paste. In cement without C₄AF, the retardation of TEA on silicate phase hydration is significantly alleviated.     

Current understanding of cellulose ethers impact on the hydration of C3A and C3A-sulphate systems

The impact of cellulose ethers (CE) on C₃A hydration was examined to support the understanding of the retarding effect of CE on cement hydration. In this sense, we successively studied the CE adsorption on ettringite and calcium hydroaluminates, and then the CE influence during C₃A hydration in presence or absence of calcium sulphate. We emphasized a phase-specific adsorption of CE depending on CE chemistry. Besides, in addition of CE, we highlighted a gradual slowing down of C₃A dissolution as well as ettringite and calcium hydroaluminates precipitation. Again, a great impact of CE chemistry and CE adsorption behaviour were noticed. Thus, HECs induce always a stronger adsorption on calcium hydroaluminates and a longer C3A hydration delays than HPMCs.     

Influence of inorganic salts on the hydration of tricalcium silicate

The influence of various chlorides and potassium salts on the hydration of alite (3CaO·SiO₂ solid solution) has been studied by conduction calorimetry and an explanation based on diffusion experiments in hardened Portland cement is presented. The mechanism of the action of inorganic electrolytes on cement hydration was also investigated. In hardened Portland cement the diffusion rate of the Cl^? ion was greater than that of the coexisting cations. The accelerating effect of inorganic electrolytes was dependent mainly on the mobility of anions. The higher the anion mobility, the greater was the accelerating effect on the hydration. It is shown that the hydration of alite is a topochemical reaction and that the rate of hydration of alite is controlled by the rate of the dissolution of Ca²⁺ or OH^? ions into a liquid phase. It is concluded that the dissolution of OH^? ions from the hydrate layer around the cement particle is increased when the reciprocal diffusion action of the anion accelerates the hydration.     

Very High Volume Fly Ash Cements. Early Age Hydration Study Using Na2SO4 as an Activator

The early age ambient temperature hydration of a hybrid cement formulation containing very high volumes of coal fly ash (~80% by dry mass) and activated by Na₂SO₄ is presented. The Na₂SO₄ salt acts as a safe and convenient in situ source of alkali to activate fly ash glassy phases without undesirable effects on cement clinker hydration. Comparison to a reference paste with gypsum instead of sodium sulfate revealed that Na₂SO₄ reduced setting times, shortened the induction period, and increased early alite hydration and compressive strength development, but also restricted ettringite formation. When replacing the active fly ash component for milled sand of a similar particle size, the Na₂SO₄‐activated pastes set even quicker, no ettringite was observed, and early strengths were considerably reduced. Possible reaction mechanisms in the hybrid pastes are discussed.     

Nanoparticles and Apparent Activation Energy of Portland Cement

Although chemically inert nanosize mineral fillers have been shown to modify early cement hydration kinetics, with the effects dependent upon usage rate, particle size, and dispersibility, the effects of such fillers on the “apparent activation energy” (E_a) of cement has not been previously examined. Here, cement E_a was calculated from isothermal calorimetry performed at different temperatures with two different types of fillers (i.e., titanium dioxide and limestone) using a linear method as well as a modified ASTM C1074 method. The use of both types of nanoparticles increased the rate of cement hydration as well as accelerated the reaction rate, due to heterogeneous nucleation effect, as previously demonstrated. E_a increased in the presence of nanosized fillers, demonstrating an increased temperature sensitivity of the filler‐cement composites relative to ordinary cement. These results show that chemically inert nanoparticles behave fundamentally differently compared with supplementary cementitious materials such as fly ash and silica fume which instead decrease temperature sensitivity. The increased temperature sensitivity could thus be used to modify and optimize the reaction mechanism and kinetics of cement hydration, especially to increase the rate of cement hydration, to decrease setting time, and to achieve faster strength gain accounting for higher or lower temperatures during curing.     

New insights into tricalcium silicate hydration in paste

The knowledge of the aqueous phase composition during the hydration of tricalcium silicate (C₃S) is a key issue for the understanding of cement hydration. A new in situ method of computing calcium ion concentration from the measurement of the electrical conductivity on paste was coupled to isothermal calorimetry and BET measurements to get new insights on the early hydration of C₃S. Ion concentrations of the aqueous phase are mainly dependent on the degree of hydration and the water to C₃S ratio. In the case of C₃S paste, the calcium and silicon concentrations determined at low degrees of hydration can be related to the equilibrium curve of C-S-H having C/S = 1.27 and named C_1.27SH_y. It is expected that C_1.27SH_y thermodynamically controls the aqueous phase composition at this early stage. Indeed, the formation of C_1.27SH_y is quasi-immediate when C₃S is in contact with water inducing a very rapid increase of the specific surface area that remains constant during the induction period. At higher degrees of hydration, the aqueous phase composition departs from the C_1.27SH_y equilibrium curve. C_1.27SH_y appears to be a metastable C-S-H that could be related to an intermediate phase previously reported. The quasi-immediate precipitation of C_1.27SH_y on C₃S surface explains why calcium and silicon concentrations remain low during early hydration even though C₃S is strongly undersaturated. This also agrees with the control of the end of the induction period by the nucleation and growth of more stable C-S-H.     

Parameters controlling early age hydration of cement pastes containing accelerators for sprayed concrete

The objective of this work is to parametrize the early age hydration behavior of accelerated cement pastes based on the chemical properties of cement and accelerators. Eight cements, three alkali-free and one alkaline accelerators were evaluated. Isothermal calorimetry, in situ XRD and SEM imaging were performed to characterize kinetics and mechanisms of hydration and the microstructure development. The reactivity of all accelerators is directly proportional to their aluminum and sulfate concentrations and to the amount and solubility of the setting regulator contained in cement. Alite hydration is enhanced if a proper C₃A/SO₃ ratio (between 0.67 and 0.90) remains after accelerator addition and if limestone filler is employed, because undersulfated C₃A reactions are avoided. Combinations of compatible materials are recommended to enhance the performance of the matrix and to prevent an undesirable hydration behavior and its consequences in mechanical strength development.     

The effect of gyrolite additive on the hydration properties of Portland cement

The influence of gyrolite additive on the hydration properties of ordinary Portland cement was examined. It was found that the additive of synthetic gyrolite accelerates the early stage of hydration of OPC. This compound binds alkaline ions and serves as a nucleation site for the formation of hydration products (stage I). Later on, the crystal lattice of gyrolite becomes unstable and turns into C–S–H, with higher basicity (C/S ~ 0.8). This recrystallization process is associated with the consumption of energy (the heat of reaction) and with a decrease in the rate of heat evolution of the second exothermic reaction (stage II). The experimental data and theoretical hypothesis were also confirmed by thermodynamic and the apparent kinetic parameters of the reaction rate of C₃S hydration calculations. The changes occur in the early stage of hydration of OPC samples and do not have a significant effect on the properties of cement stone.     

An X-Ray Diffraction,Fourier-Transform Infrared Spectroscopy,and Scanning Electron Microscopy/Energy-Dispersive Spectroscopic Investigation of the Effect of Sodium Lignosulfonate Superplasticizer on the Hydration of Portland Cement Type V

This study investigated the effects of a common superplasticizer, ligno-sulfonate, on the hydration of Portland cement Type V. Samples of plain cement and superplasticizer-treated cement have been examined by x-ray diffraction, Fourier-transform infrared spectroscopy, and scanning electron microscopy/energy-dispersive spectroscopy. Lignosulfonate has been observed to retard the hydration of cement through specific surface chemical reactions which involve Ca²⁺ ions in pore solution. The admixture has been found to retard the formation of Ca(OH)₂ and stabilize ettringite [Ca₆(Al₂2O₆)(SO₄)₃.32H₂O]. The inhibition of the rate of conversion of ettringite to monosulfate [Ca₄Al₂(OH)₁₂.SO₄.6H₂O] is attributed to charge-controlled reactions caused by large quantities of Ca²⁺ ions from initial hydration reactions. Leaching of the admixture doped cement by water-removed lignosulfonate and caused complete hydration of cement. A charge-controlled-reaction model involving the Ca²⁺ ions is proposed to explain the role of the admixtures during hydration of cement.