Effects of ceria in CO2 reforming of methane over Ni/calcium hydroxyapatite

In CO₂ reforming of methane over a calcium hydroxyapatite-supported nickel catalyst, the carbon deposition occurred more severely with increase of the methane partial pressure and at temperatures below about 1,000 K. The effects of ceria that was added as a promoter to the nickel catalyst were investigated. It was observed that the ceria not only enhanced the catalyst stability but also increased the activity, and this is considered owing to the oxygen storage capacity of ceria. The TGA analysis demonstrated that the ceria promoted the removal of the deposited carbon. The optimum Ce/Ni mole ratio was ca. 0.3/2.5. The deposited carbon could easily be removed by oxygen treatment at 1,023 K and the catalytic activity could be restored.     

Characterisation of carbon deposits on Ni/SiO2 in the reforming of CH4–CO2 using fixed- and fluidised-bed reactors

CO₂ reforming of methane was investigated with regard to carbon deposition on 4.5 wt% NiO/SiO₂ catalyst at 1023 K, 1 atm and a CH₄/CO₂ ratio of 1.0 employing micro-fluidised- and fixed-bed reactors. A higher catalytic activity (by 20%) was observed in the initial stage (0.5 h) of the fluidised-bed reforming which may be attributed to lesser deactivation of the catalyst compared to fixed-bed operation. Only a limited amount of carbon was deposited in a period of 11 h on stream. In the case of the fixed-bed reactor, a much larger amount of carbon was found on the spent catalyst, particularly, when sampled from the bottom of the bed. TPO results suggest that carbon deposits on the catalyst samples from the fluidised-bed as well as the top of the fixed-bed are rather small and of similar nature. The carbon deposited at the bottom of the fixed-bed reactor contained two distinct species according to XPS results (corresponding to C–O and C–C bonds).     

The deposition of coke from methane on a Ni/MgAl2O4 catalyst

Temperature-programmed reaction techniques and Raman spectroscopy were used to characterize coke species deposited on a 5% Ni/MgAl₂O₄ catalyst for dry reforming of methane. The CH₄ temperature-programmed decomposition profiles showed that the ignited decomposition temperatures of CH₄ increased from 273 to 378 °C when MgAl₂O₄ replaced the catalyst support γ-Al₂O₃. The temperature-programmed oxidation, temperature-programmed hydrogenation and temperature-programmed CO₂ reaction profiles showed that there were three carbon species (i.e. C_α, C_β and C_γ) on the catalyst surface. Raman spectroscopy showed that C_γ was graphite-like carbon species, which was responsible for catalyst deactivation. The C_γ species was the most inactive species toward H₂ and O₂, while it was unexpectedly more active toward CO₂. The unique reactivity of CO₂ with different coke specie could be ascribed to the carbonate, bidentate and formate species formation on MgAl₂O₄ surface. These surface species enhanced the oxidation of C_γ species and thus contributed to the high stability of Ni/MgAl₂O₄ catalyst.     

Homogeneous reduction of nitrobenzene to aniline under CO/H2O, catalyzed by cis-[Rh(CO)2(amine)2]PF6. The role of the amine effect

The CO₂ reforming of methane over reduced NiO/MgO solid solution catalysts was studied at 800°C by a novel transient method, which couples a broadened pulse of CH₄/CO₂ with a step change to the carrier gas and/or with a sharp isotopic pulse of either ¹⁸O₄, CO¹⁸ ₂ or ¹³CO¹⁶ ₂. The response curves indicated that two kinds of oxygen were formed over the catalysts during reaction: adsorbed oxygen which reacts fast with C species and lattice oxygen which reacts more slowly with C species. One concludes that a redox cycle of lattice oxygen formation through the oxidation of Ni and its reaction with C species takes place on the catalyst surface. This revised version was published online in August 2006 with corrections to the Cover Date.     

Role of Pt in the Activity and Stability of PtNi/CeO2–Al2O3 Catalysts in Ethanol Steam Reforming for H2 Production

Hydrogen production from ethanol reforming was investigated on bimetallic PtNi catalysts supported on CeO₂/Al₂O₃. Pt content was varied from 0.5 to 2.5 %. Physico-chemical characterization of the as-prepared and H₂-reduced catalysts by TPR, XRD and XPS showed that Pt phase interacted with the Ni and Ce species present at the surface of the catalysts. This interaction leads to an enhancement of the reducibility of both Ni and Ce species. Loadings of Pt higher than 1.0 wt% improved the activity and stability of the Ni/CeO₂–Al₂O₃ catalyst in ethanol steam reforming, in terms of lower formation of coke, C₂ secondary products and a constant production of CO₂ and H₂. The amount and type of carbon deposited on the catalyst was analyzed by TG–TPO while the changes in crystalline phases after reaction were studied by XRD. It was found that for Pt contents higher than 1 wt% in the catalysts, a better contact between Pt and Ce species is achieved. This Pt–Ce interaction facilitates the dispersion of small particles of Pt and thereby improves the reducibility of both Ce and Ni components at low temperatures. In this type of catalysts, the cooperative effect between Pt⁰, Ni⁰ and reduced Ce phases leads to an improvement in the stability of the catalysts: Ni provides activity in C–C bond breakage, Pt particles enhance the hydrogenation of coke precursors (C_xH_y) formed in the reaction, and Ce increases the availability of oxygen at the surface and thereby further enhances the gasification of carbon precursors.     

Effect of alkaline earth promoters (MgO,CaO, and BaO) on the activity and coke formation of Ni catalysts supported on nanocrystalline Al2O3 in dry reforming of methane

Ni/Al₂O₃ promoted catalysts with alkaline earth metal oxides (MgO, CaO, and BaO) were prepared and employed in dry reforming of methane (DRM). The catalysts were prepared by impregnation method and characterized by XRD, BET, TPR, TPO, and SEM techniques. The obtained results showed that the addition of MgO, CaO, and BaO as promoter decreased the surface area of catalysts (S_BET). The catalysis results exhibited that adding alkaline earth promoters (MgO, CaO, and BaO) enhanced the catalytic activity and the highest activity was observed for the MgO promoted catalyst. TPR analysis showed that addition of MgO increased the reducibility of nickel catalyst and decreased the reduction temperature of NiO species. The TPO analysis revealed that addition of promoters decreased the amount of deposited coke; and among the studied promoters, MgO has the most promotional effect for suppressing the carbon formation. SEM analysis confirmed the formation of whisker type carbon over the spent catalysts.     

CH4 reforming with CO2 for syngas production over nickel catalysts supported on mesoporous nanostructured γ-Al2O3

Nanostructured γ-Al₂O₃ with high surface area and mesoporous structure was synthesized by sol-gel method and employed as catalyst support for nickel catalysts in methane reforming with carbon dioxide. The prepared samples were characterized by XRD, BET, TPR, TPH, SEM and TPO techniques. The BET analysis showed a high surface area of 204m²g^?1 and a narrow pore-size distribution centered at a diameter of 5.5 nm for catalyst support. The results revealed that an increase in nickel loading from 5 to 15 wt% decreased the surface area of catalyst from 182 to 160 m²g^?1. In addition, the catalytic results showed an increase in methane conversion with increase in nickel content. TPO analysis revealed that the coke deposition increased with increasing in nickel loading, and the catalyst with 15 wt% of nickel showed the highest degree of carbon formation. SEM and TPH analyses confirmed the formation of whisker type carbon over the spent catalysts. Increasing CO₂/CH₄ ratio increased the methane conversion. The BET analysis of spent catalysts indicated that the mesoporous structure of catalysts still remained after reaction.     

CO2 reforming of methane over vanadia-promoted Rh/SiO2 catalysts

The reforming of methane with carbon dioxide over rhodium dispersed on silica, Rh/SiO₂, and vanadia-promoted silica, Rh/VO_x/SiO₂, was studied by kinetic test reactions under differential conditions in a temperature range from 723 to 773 K. Transmission infrared spectroscopy was applied to observe the interaction of CO₂ with the catalysts and the formation of surface intermediates during the CO₂–CH₄ reforming reaction. To analyze carbon deposition XP spectroscopy and TPO was carried out. It has been shown that the promotion of Rh/SiO₂ catalysts with vanadium oxide enhances the catalytic activity for CO₂ reforming of methane and decreases the deactivation by carbon deposition. This is attributed to the formation of a partial VO_x overlayer on the Rh surface, which reduces the size of accessible ensembles of Rh atoms required for coke formation and creates new sites at the Rh–VO_x interfacial region that are considered to be active sites for the activation/dissociation of carbon dioxide. This revised version was published online in June 2006 with corrections to the Cover Date.     

CH4-CO2 reforming over Ni/Al2O3 aerogel catalysts in a fluidized bed reactor

Ni/Al₂O₃ aerogel catalysts were synthesized by a sol-gel method combined with a supercritical drying route. The catalytic performances of the catalysts in methane reforming with CO₂ were investigated in a quartz micro-reactor. The results indicated that the aerogel catalyst showed higher specific surface area and higher dispersivity of nickel species than those of impregnation catalyst. The excellent catalytic performances and stabilities were achieved over the aerogel catalysts in the fluidized bed reactor. Comprehensive characterization with TG, XRD and FESEM revealed that the aerogel catalyst in the fluidized bed had much lower carbon deposition than that in the fixed bed. The fluidization of the aerogel catalyst greatly improved the contact efficiency of gas-solid phase, which accelerated the gasification of the deposited carbon. In contrast, the deactivation of the aerogel catalyst was caused by the carbon deposition due to the catalyst without moving in the fixed bed. Moreover, decreasing activity of the impregnation catalyst in the fluidized bed resulted from the poor fluidization state of catalyst particles and low effective active sites on surface of catalyst.     

Primary reaction steps and active surface sites in the rhodium-catalyzed partial oxidation of methane to CO and H2

The nature of surface sites responsible for methane activation and CO_x formation on Rh catalysts for the partial oxidation of methane to syngas was investigated. The interaction of H₄ with Rh-black after oxidative and reductive pretreatments was studied applying (a) pulse experiments at reduced total pressure (10^–4 Pa) and 1013 K in the temporal-analysis-of-product (TAP) reactor and (b) in situ DRIFTS at 973 K. The saturation of the metal surface sites with oxygen was found to inhibit methane dissociation. Direct methane oxidation to CO₂ on the oxidized surface sites proposed earlier was excluded. Methane is first dissociated on reduced surface sites; the carbon species formed, then, react with surface oxygen to CO₂. Rh sites responsible for methane activation are neither related to the formation of the Rh₂O₃ nor Rh⁰. Probably the partially oxidized species (Rh⁺) or highly dispersed Rh³⁺ entities act as active surface centers for the dissociation of methane. For supported catalyst, such sites are stabilized by the support, which on the other side acts as a source of active oxygen involved in the oxidation of surface carbon and hydrogen.     

Temperature-programmed Studies of Coke Resistant Ni Catalyst for Carbon Dioxide Reforming of Methane

Argon glow discharge plasma was applied for drying the impregnated Ni/SiO₂ catalyst instead of the drying thermally. Such plasma treated catalyst significantly inhibits the coke formation from methane decomposition. The methane-derived carbon shows an improved reactivity against CO₂. This can result in a better balance of coke formation and gasification by CO₂ when the plasma-treated Ni/SiO₂ catalyst is used for the CO₂ reforming of methane.     

Methane steam reforming over Ni/Ce–ZrO2 catalyst: Influences of Ce–ZrO2 support on reactivity, resistance toward carbon formation, and intrinsic reaction kinetics

Ni/Ce–ZrO₂ showed good methane steam reforming performance in term of stability toward the deactivation by carbon deposition. It was first observed that the catalyst with Ce/Zr ratio of 3/1 showed the best activity among Ni/Ce–ZrO₂ samples with the Ce/Zr ratios of 1/0, 1/1, 1/3, and 3/1. Temperature-programmed oxidation (TPO) experiments indicated the excellent resistance toward carbon formation for this catalyst, compared to conventional Ni/Al₂O₃; the requirement of inlet H₂O/CH₄ to operate without the formation of carbon species is much lower. These benefits are related to the high oxygen storage capacity (OSC) of Ce–ZrO₂. During the steam reforming process, in addition to the reactions on Ni surface (*), the redox reactions between the gaseous components present in the system and the lattice oxygen (O_x) on Ce–ZrO₂ surface also take place. Among these reactions, the redox reactions between the high carbon formation potential compounds (CH₄, CH_x-*n and CO) and the lattice oxygen (O_x) can prevent the formation of carbon species from the methane decomposition and Boudard reactions, even at low inlet H₂O/CH₄ ratio (1.0/1.0).

Regarding the intrinsic kinetic studies in the present work, the reaction order in methane over Ni/Ce–ZrO₂ was observed to be approximately 1.0 in all conditions. The dependence of steam on the rate was non-monotonic, whereas addition of oxygen as an autothermal reforming promoted the rate but reduced CO and H₂ production selectivities. The addition of a small amount of hydrogen increased the conversion of methane, however, this positive effect became less pronounced and the methane conversion was eventually inhibited when high hydrogen concentration was added. Ni/Ce–ZrO₂ showed significantly stronger negative impact of hydrogen than Ni/Al₂O₃. The redox mechanism on ceria proposed by Otsuka et al. [K. Otsuka, T. Ushiyama, I. Yamanaka, Chem. Lett. (1993) 1517; K. Otsuka, M. Hatano, A. Morikawa, J. Catal. 79 (1983) 493; K. Otsuka, M. Hatano, A. Morikawa, Inorg. Chim. Acta 109 (1985) 193] can explain this high inhibition.     

Improved resistance against coke deposition of titania supported cobalt and nickel bimetallic catalysts for carbon dioxide reforming of methane

The catalytic behavior of bi-metallic Co–Ni/TiO₂ catalysts for CO₂ reforming of CH₄ to synthesis gas was investigated under atmospheric pressure with a particular attention to carbon deposition. The catalysts with optimized Co/Ni ratios showed high catalytic stability towards the reaction with very little amount of deposited carbon at a wide range of reaction temperature (773–1123 K). The results suggest that adjusting of composition of the active metals (Co and Ni) can kinetically control the elementary steps (formation of carbon species and its removal by oxygen species) of CH₄/CO₂ reaction.     

Oxidative reforming of methane on structured Ni-Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/cordierite catalysts

The catalytic properties of Ni/Al₂O₃ composites supported on ceramic cordierite honeycomb monoliths in oxidative methane reforming are reported. The prereduced catalyst has been tested in a flow reactor using reaction mixtures of the following compositions: in methane oxidation, 2–6% CH₄, 2–9% O₂, Ar; in carbon dioxide and oxidative carbon dioxide reforming of methane, 2–6% CH₄, 6–12% CO₂, and 0–4% O₂, and Ar. Physicochemical studies include the monitoring of the formation and oxidation of carbon, the strength of the Ni-O bond, and the phase composition of the catalyst. The structured Ni-Al₂O₃ catalysts are much more productive in the carbon dioxide reforming of methane than conventional granular catalysts. The catalysts performance is made more stable by regulating the acid-base properties of their surface via the introduction of alkali metal (Na, K) oxides to retard the coking of the surface. Rare-earth metal oxides with a low redox potential (La₂O₃, CeO₂) enhance the activity and stability of Ni-Al₂O₃/cordierite catalysts in the deep and partial oxidation and carbon dioxide reforming of methane. The carbon dioxide reforming of methane on the (NiO + La₂O₃ + Al₂O₃)/cordierite catalyst can be intensified by adding oxygen to the gas feed. This reduces the temperature necessary to reach a high methane conversion and does not exert any significant effect on the selectivity with respect to H₂.     

Effect of boron on the stability of Ni catalysts during steam methane reforming

Ni catalysts promoted with 0.5 and 1.0 wt% boron were synthesized, characterized and tested during steam methane reforming, to evaluate the effect of boron on the deactivation behavior. Boron adsorbs on the γ-Al₂O₃ support and on the Ni particles and 1.0 wt% boron is found to enhance the stability without compromising the activity. Catalytic studies at 800 °C, 1 atm, a stoichiometric methane to steam ratio, and space velocities of 330,000 cm³/(h g_cat) show that promotion with 1.0 wt% boron reduces the rate of deactivation by a factor of 3 and increases the initial methane conversion from 56% for the unpromoted catalyst to 61%. Temperature-programmed oxidation (TPO) and scanning electron microscopy (SEM) studies confirm the formation of carbonaceous deposits and illustrate that 1.0 wt% boron reduces the amount of deposited carbon by 80%.     

CO2 reforming of CH4 over stabilized mesoporous Ni-CaO-ZrO2 composites

Mesoporous Ni-CaO-ZrO₂ nanocomposites with high thermal stability were designed and employed in the CO₂/CH₄ reforming. The nanocomposites with appropriate Ni/Ca/Zr molar ratios exhibited excellent activity and prominent coking resistivity. The Ni crystallites were effectively controlled under the critical size for coke formation in such nanocomposites. It was found that low Ni content resulted in high metal dispersion and good catalytic performance. Moreover, the basicity of the matrices improved the chemisorption of CO₂ and promoted the gasification of deposited coke on the catalyst.     

Rhodium-catalyzed partial oxidation of methane to CO and H2. Transient studies on its mechanism

The reaction of methane with surface oxygen as well as the interaction of methane/oxygen mixtures with a Rh(1 wt%)/-Al₂O₃ catalyst was studied by applying the temporal-analysisof-product (TAP) reactor. The product distribution was strongly affected by the degree of surface reduction. CO₂ is formed as a primary product via a redox mechanism with the participation of surface oxygen. The dehydrogenation of methane yielding carbon deposits on the surface occurs on reduced surface sites. The formation of CO proceeds with high selectivity (up to 96%)at 1013 K via fast reaction of surface carbon species with CO₂.     

Ni Catalysts Supported on Mesoporous Nanocrystalline Magnesium Silicate in Dry and Steam Reforming Reactions

Mesoporous nanocrystalline MgSiO₃ with high surface area was synthesized by a hydrothermal method and employed as support in dry and steam reforming of methane. Ni/MgSiO₃ catalysts were prepared by an impregnation method and characterized by different techniques. N₂ adsorption analysis indicated that addition of nickel shifted the pore size distributions to smaller sizes. Temperature‐programmed reduction analysis revealed that a higher nickel loading enhanced the reducibility of the catalyst. The catalytic performance was improved with increasing the nickel content. The Ni/MgSiO₃ catalyst exhibited high stability in dry reforming but methane conversion declined with time‐on‐stream in the steam reforming reaction. Temperature‐programmed oxidation profiles of spent catalysts indicated that the high amount of carbon deposited on the catalyst surface in dry and steam reforming was assigned to whisker‐type carbon.     

Ethanol reforming and partial oxidation with Cu/Nb2O5 catalyst

Ethanol reforming and partial oxidation were studied on Cu/Nb₂O₅ and Ni/Al₂O₃ catalysts. Compared to the Ni/Al₂O₃ catalyst, the Cu/Nb₂O₅ catalyst presents conversion as high as Ni/Al₂O₃ catalyst, however, for the same level of formation of hydrogen it occurs at much lower temperature on the Cu/Nb₂O₅ catalyst, 200 °C lower than for the Ni/Al₂O₃ catalyst, with remarkable little formation of CO, which can be attributed to the strong interaction between copper and niobia. Temperature-programmed desorption (TPD-ethanol) and surface reactions (TPSR) of partial oxidation of ethanol showed formation of ethylene, acetaldehyde, ethane and mainly H₂ and CO₂ besides little methane. DRIFTS results are in accordance with TPD analysis and the formation of acetate species at room temperature suggests reactivity of the surface and its oxidative dehydrogenation capacity. The adsorption of ethanol gives rise to ethoxide species, which form acetate and acetaldehyde that can be oxidized to CO₂ via carbonate. A comparison with reported results for Cu/Al₂O₃ this catalyst is promising, yielding high level of H₂ with little CO production during reforming and partial oxidation reaction. The maximum H₂ formation for the partial oxidation of ethanol was 41% at ratio (O₂/Et) 0.8, increasing to 50% at ratio 1.5. The H₂/CO is around 10 for the partial oxidation and 7 for steam reforming, which is excellent, compared to the Ni/Al₂O₃ catalyst with a factor 4–8 lower.     

Kinetic study of the catalytic reforming of methane with carbon dioxide to synthesis gas over Ni/La2O3 catalyst

The kinetic behavior of the Ni/La₂O₃ catalyst in the reforming reaction of methane with carbon dioxide was investigated as a function of temperature and partial pressures of CH₄ and CO₂. The apparent activation energy of the reforming reaction was estimated to be 13.2 kcal/mol. It was also found that increase of the H₂ partial pressure leads to a continuous enhancement of the rate of CO formation, due to the simultaneous occurrence of the water-gas shift reaction. The mechanism of the CH₄/CO₂ reaction has been investigated using steady-state isotopic tracing and transient experiments, as well as FTIR, XRD, XPS and HR-TEM techniques. Based on the mechanistic results, a kinetic model was developed, which was found to predict satisfactorily the kinetic measurements. Methane cracking and the surface reaction between C and oxycarbonate species, are suggested to be the rate determining steps of the CH₄/CO₂ reaction over the Ni/La₂O₃ catalyst.