Product composition of the dynamic conversion of brown coal in supercritical water

The product composition of the dynamic conversion of brown coal, which was continuously supplied as a water-coal slurry to a flow reactor at 30 MPa, was studied. The temperature of water and coal particles was increased from room temperature to 400°C (top part of the reactor). The conversion of the organic matter of coal was ～48%, and the products collected at the reactor outlet consisted of solid tar components, substances dissolved and emulsified in water, and volatile substances, whose major constituent was CO₂. The composition of solid tar components and oils was determined.     

Pyrolysis of used sunflower oil in the presence of sodium carbonate by using fractionating pyrolysis reactor

Pyrolysis of used sunflower oil was carried out in a reactor equipped with a fractionating packed column (in three different lengths of 180, 360 and 540 mm) at 400 and 420°C in the presence of sodium carbonate (1, 5, 10 and 20% based on oil weight) as a catalyst. The use of packed column increased the residence times of the primer pyrolysis products in the reactor and packed column by the fractionating of the products which caused the additional catalytic and thermal reactions in the reaction system and increased the content of liquid hydrocarbons in gasoline boiling range. The conversion of oil was high (42–83 wt.%) and the product distribution was depended strongly on the reaction temperature, packed column length and catalyst content. The pyrolysis products consisted of gas and liquid hydrocarbons, carboxylic acids, CO, CO₂, H₂ and water. Increase in the column length increased the amount of gas and coke–residual oil and decreased the amount of liquid hydrocarbon and acid phase. Also, increase of sodium carbonate content and the temperature increased the formation of liquid hydrocarbon and gas products and decreased the formation of aqueous phase, acid phase and coke–residual oil. The major hydrocarbons of the liquid hydrocarbon phase were C₅–C₁₁ hydrocarbons. The highest C₅–C₁₁ yields (36.4%) was obtained by using 10% Na₂CO₃ and a packed column of 180 mm at 420°C. The gas products included mostly C₁–C₃ hydrocarbons.     

Conversion of syngas to hydrocarbons in a tube-wall reactor using CoFe plasma-sprayed catalyst: experimental and modeling studies

Catalyst activity and product selectivity studies of the conversion of synthesis gas to various hydrocarbon fractions were performed in a single-tube tube-wall reactor (TWR) using a CoFe plasma-sprayed catalyst with the operating conditions: temperature 250–275°C, pressure 0.1–1.03 MPa, exposure velocity 139–722 μms⁻¹, and a H₂:CO ratio of 2.0. The catalyst activity in terms of CO conversion was highest (98.5% m/m) at an exposure velocity of 139 μms⁻¹, temperature of 275°C, and in the pressure range 0.69–1.03 MPa. The selectivity to hydrocarbons was 43–50% (m/m) in the pressure range 0.69–1.03 MPa whereas the selectivity to C₅ + hydrocarbons was over 40% of the total hydrocarbons produced. The production of propylene was higher than ethylene under similar process conditions. The performance of the TWR was predicted by a numerical model. The model is based on the complete two-dimensional transport equations and reaction rate equations, developed for the CoFe catalyst. Predictions are made for the temperature along the axis of the reactor, for CO and H₂ conversions as functions of the reactor length and the exposure velocity, and the axial H₂O and CO₂ concentrations.     

Coal gasification with water under supercritical conditions

The conversion of an array of coal particles in supercritical water (SCW) was studied in a semibatch reactor at a pressure of 30 MPa, 500–750°C, and a reaction time of 1–12 min. The bulk conversion, surface conversion, and random pore models were used to describe the conversion. The quantitative composition of reaction products was determined, and the dependence of the rate of reaction on the degree of coal conversion, reaction time, and reaction temperature was obtained on the assumption of a first-order reaction and the Arrhenius function (E = 103 kJ/mol; A ₀ = 7.7 × 10⁴ min^?1). It was found that the gasification of coal under SCW conditions without the addition of oxidizing agents is a weakly endothermic process. The addition of CO₂ to SCW decreased the rate of conversion and increased the yield of CO. It was found that, at a 90% conversion of the organic matter of coal (OMC) in a flow of SCW in a time of 2 min, the process power was 26 W/g per gram of OMC.     

Gas evolution during oil shale pyrolysis. 1. Nonisothermal rate measurements

The rate of evolution of CH₄, CO, CO₂, H₂, C₂ hydrocarbons, and C₃ hydrocarbons during pyrolysis of Colorado oil shale between 25 and 900 °C is reported. All experiments were performed nonisothermally using linear heating rates varying from 0.5 to 4.0 °C min^?1. Hydrogen is the major noncondensable gas produced by kerogen pyrolysis. The amount of H₂ released is influenced, via the shift and Boudouard reactions, by the CO₂ evolved from mineral carbonates. Lesser amounts of C₁, C₂, and C₃ hydrocarbons are produced. On the basis of heat content, however, the combined C₁ to C₃ hydrocarbons contribute twice as much as H₂ to the heating value of the pyrolysis gas. The evolution of H₂ and CH₄ involves processes that are interpreted as a ‘primary’ pyrolysis of the kerogen to generate oil, and a higher temperature ‘secondary’ pyrolysis of the carbonaceous residue. The CO formed is a product of the Boudouard reaction; nearly complete conversion of the carbon residue to CO via this reaction is observed.     

Gas evolution kinetics of two coal samples during rapid pyrolysis

Quantitative gas evolution kinetics of coal primary pyrolysis at high heating rates is critical for developing predictive coal pyrolysis models. This study aims to investigate the gaseous species evolution kinetics of a low rank coal and a subbituminous coal during pyrolysis at a heating rate of 1000 °C s^− 1 and pressures up to 50 bar using a wire mesh reactor. The main gaseous species, including H₂, CO, CO₂, and light hydrocarbons CH₄, C₂H₂, C₂H₄, C₂H₆, C₃H₆, C₃H₈, were quantified using high sensitivity gas chromatography. It was found that the yields of gaseous species increased with increasing pyrolysis temperature up to 1100 °C. The low rank coal generated more CO and CO₂ than the subbituminous coal under similar pyrolysis conditions. Pyrolysis of the low rank coal at 50 bar produced more gas than at atmospheric pressure, especially CO₂, indicating that the tar precursor had undergone thermal cracking during pyrolysis at the elevated pressure.     

Slurry-phase CO2 hydrogenation to hydrocarbons over a precipitated Fe-Cu-Al/K catalyst: Investigation of reaction conditions

The hydrogenation of CO₂ to hydrocarbons over a precipitated Fe-Cu-Al/K catalyst was studied in a slurry reactor for the first time. Reducibility of the catalyst and effect of reaction variables (temperature, pressure and H₂/CO₂ ratio of the feed gas) on the catalytic reaction performance were investigated. The reaction results indicated that the Fe-Cu-Al/K catalyst showed a good CO₂ hydrogenation performance at a relatively low temperature (533 K). With the increase of reaction temperature CO₂ conversion and olefin to paraffin (O/P) ratio in C₂-C₄ hydrocarbons as well as the selectivity to C₂-C₄ fraction increased, while CO and CH₄ selectivity showed a reverse trend. With the increase in reaction pressure, CO₂ conversion and the selectivity to hydrocarbons increased, while the CO selectivity and O/P ratio of C₂-C₄ hydrocarbons decreased. The investigation of H2/CO₂ ratio revealed that CO₂ conversion and CH₄ selectivity increased while CO selectivity and O/P ratio of C₂-C₄ decreased with increasing H₂/CO₂ ratio.     

Gaseous products of the thermolysis of brown coal impregnated with potassium hydroxide

The yields of gaseous products (H₂, CO, CO₂, and C _n H_2n + 2 at n = 1−4) from brown coal and brown coal-KOH compounds were determined under conditions of nonisothermal heating (4°C/min) to 800°C followed by an isothermal exposure (1 h, 800°C). It was found that, in the presence of the alkali, the yields of H₂, CO, C₂H₆, and C₃H₈ increased; the yields of CO₂ and CH₄ decreased; and the formation of isobutane was completely suppressed. Changes in the gas compositions were explained by the alkali degradation of C-C bonds in the organic matter of coal and by the thermally initiated dehydrogenation and dealkylation reactions of arene and alkane structural fragments, in which KOH molecules served as H-atom donors in the formation of H₂ and alkanes.     

Promotion of CO<Subscript>2</Subscript> hydrogénation to hydrocarbons in three-phase catalytic (Fe-Cu-K-Al) slurry reactors

A three-phase slurry reactor has been employed to increase the CO₂ conversion and decrease the selectivity of CO in the direct hydrogénation of CO₂ to hydrocarbons, as it is beneficial for removal of the heat generated due to highly exothermic nature of the reaction. Experiments were conducted over iron-based catalysts (Fe-Cu-K-Al, d_p,=45-75 Μm) in a slurry reactor. It was found that the slurry reactor is preferable to the fixed bed reactor. The productivity and selectivity of hydrocarbons in the slurry reactor appeared to be better than that in the fixed bed reactor for the hydrogénation of CO₂. The CO₂ conversion was increased with increasing reaction temperature (275-300 ‡C), pressure (1-2.5 MPa) or H₂/CO₂ ratio (2-5) in the three-phase slurry reactor. The CO₂ conversion was increased with increasing the amount of CO₂ fed.     

Hydrogenation of carbon dioxide by hybrid catalysts,direct synthesis of aromatics from carbon dioxide and hydrogen

Direct synthesis of aromatics from carbon dioxide hydrogenation was investigated in a single stage reactor using hybrid catalysts composed of iron catalysts and HZSM-5 zeolite. Carbon dioxide was first converted to CO by the reverse water gas shift reaction, followed by the hydrogenation of CO to hydrocarbons on iron catalyst, and finally the hydrocarbons were converted to aromatics in HZSM-5. Under the operating conditions of 350°C, 2100 kPa, and CO₂/H₅ = 1/2, the maximum aromatic selectivity obtained was 22% with a CO₂ conversion of 38% using fused iron catalyst combined with the zeolite. Together with the kinetic studies, thermodynamic analysis of the CO₂ hydrogenation was also conducted. It was found that unlike Fischer Tropsch synthesis, the formation of hydrocarbons from CO₂ may not be thermodynamically favored at higher temperatures.     

Relation of the chemical structure of coal to its hydropyrolysis

The hydropyrolysis of Illinois No. 6 coal has been studied in a batch reactor, in which the reactions were initiated by explosion of $\text{H}{}_2\text{O}{}_2$ mixtures. The ratio of H₂ to O₂ was kept at 8, while the total pressure of the gas mixture was changed to vary the reaction temperature. The heating rate was ≈ 50 000 °C s^?1, and the reaction time was < 50 ms. The conversion of the feed coal increased from 19% at 620 °C to 81%at ? 1500 °C. At conversions < 50%, the gaseous product consisted of mainly CH₄ and CO in almost equal proportions, and at conversions ? 60% the concentration of CO increased. Comparison with results from a large flow reactor revealed that comparable conversions were obtained in the present batch reactor, although product distributions were markedly different from each other. The dissimilar product distribution is attributed to different reacting media: preburning of H₂ and O₂ in the flow reactor versus in situ burning of the mixture in the batch reactor. The H/C ratios of solid residues after the hydropyrolysis decreased linearly as the conversion increased, revealing that the portions of coal having high H/C ratios were preferentially gasified. This observation was substantiated by a high H/C ratio, 1.74 of the first portion of coal gasified, and by a sharp decrease in H/C ratio in subsequent gasified portions. These data indicated that aliphatic side chains (or linkages) and single-ring aromatic clusters in the feed coal were gasified first, followed by larger aromatic clusters. Semi-quantitative determination of the distribution of different aromatic clusters showed good agreement with current structural information on coal. Thus, the effects of reaction variables were explained in terms of the structural features of coal, and the ratelimiting steps in the hydropyrolysis process were identified.     

Hydrogenation of carbon dioxide on cobalt catalysts – activation,deactivation, influence of carbon monoxide

A batch reactor directly combined with an ultrahigh vacuum apparatus, which is equipped with facilities for catalyst preparation and Auger electron spectroscopy, was used to answer some questions which had arisen in recent studies concerning carbon dioxide hydrogenation on pure metallic and supported Co catalysts. Both oxygen incorporated during oxidation/reduction cycles and carbon deposited when CO₂ is hydrogenated penetrate deep into the bulk. This kind of carbon can easily be hydrogenated. CO strongly hinders the reduction of the oxidized Co surface in the H₂/CO₂ reaction mixture (4 : 1). CO hydrogenation is favoured over CO₂ hydrogenation and leads to a higher percentage of C₂ to C₄ hydrocarbons as compared with CH₄ formation.     

Hydrogenation of CO2 over Fe-K based catalysts in a fixed bed reactors at elevated pressure

Catalytic hydrogenation of CO₂to produce hydrocarbons was conducted in a fixed bed reactor (1.6 cm-IDx60 cm-High). Fe-K based catalysts (KRICAT-A, B) were used for more than 850 hours to maintain CO₂ conversion level up to 30 C-mol% in the fixed bed micro-reactor. Effects of operating variables on the CO₂ conversion, hydrocarbon yield and its selectivity were investigated. The CO₂ conversion and total hydrocarbon yield increased with increasing reaction temperature (250-325 °C), pressure (0.5-2.5 MPa) and H₂/CO₂ mol ratio (2-5); however, they decreased with increasing space velocity (1,000-4,000 ml/g_cathr) in the reactor. The selectivities of liquid products increased with increasing reaction pressure; however, they decreased with increasing temperature, space velocity and H₂/CO₂ ratio. From the results of an experimental study, optimum operating conditions for the maximum yield of olefinic liquid products were found as T=315 °C, P=1.5 MPa, SV=2,000 ml/g_cathr and H₂/CO₂ ratio=3 in the fixed bed reactor within these experimental conditions. Presented at the Int’l Symp. on Chem. Eng. (Cheju, Feb. 8-10, 2001), dedicated to Prof. H. S. Chun on the occasion of his retirement from Korea University.     

Tri-reforming of surrogate biogas over Ni/Mg/ceria–zirconia/alumina pellet catalysts

The performance of catalytic tri-reforming under industrially relevant situations (e.g., pellet catalysts, pressurized reactor) was investigated using surrogate biogas as the feedstock. Tri-reforming using Ni/Mg/Ce_0.6Zr_0.4O₂/Al₂O₃ pellet catalysts was studied in a bench scale fixed-bed reactor. The feed molar ratio for CH₄:CO₂:air was fixed as 1.0:0.70:0.95. The effects of temperature (800–860°C), pressure (1–6?bar), and H₂O/CH₄ molar feed ratio (0.23–0.65) were examined. Pressure has substantial impact on the reaction and transport rates and equilibrium conversions, making it a key variable. At 860°C, CO₂ conversion increased from 4 to 61% and H₂/CO molar ratio decreased from 2.0 to 1.1 as the pressure changed from 1 to 6?bar. CO₂ conversion and H₂/CO molar ratio were also influenced by the temperature and H₂O/CH₄ molar ratio. At 3?bar, CO₂ conversion varied between 4 and 43% and the H₂/CO molar ratio varied between 1.2 and 1.9 as the temperature changed from 800 to 860°C. At 3?bar and 860°C, CO₂ conversion decreased from 35 to 8% and H₂/CO molar ratio increased from 1.7 to 2.4 when the H₂O/CH₄ molar ratio was increased from 0.23 to 0.65. This work demonstrates that the tri-reforming technology is feasible for converting biogas under scaled-up conditions in a fixed-bed reactor.     

Fischer�CTropsch Synthesis: Influence of CO Conversion on Selectivities, H2/CO Usage Ratios, and Catalyst Stability for a Ru Promoted Co/Al2O3 Catalyst Using a Slurry Phase Reactor

The effect of CO conversion on hydrocarbon selectivities (i.e., CH₄, C₅₊, olefin and paraffin), H₂/CO usage ratios, CO₂ selectivity, and catalyst stability over a wide range of CO conversion (12?C94%) on 0.27%Ru?C25%Co/Al₂O₃ catalyst was studied under the conditions of 220 °C, 1.5 MPa, H₂/CO feed ratio of 2.1 and gas space velocities of 0.3?C15 NL/g-cat/h in a 1-L continuously stirred tank reactor (CSTR). Catalyst samples were withdrawn from the CSTR at different CO conversion levels, and Co phases (Co, CoO) in the slurry samples were characterized by XANES, and in the case of the fresh catalysts, EXAFS as well. Ru was responsible for increasing the extent of Co reduction, thus boosting the active site density. At 1%Ru loading, EXAFS indicates that coordination of Ru at the atomic level was virtually solely with Co. It was found that the selectivities to CH₄, C₅₊, and CO₂ on the Co catalyst are functions of CO conversion. At high CO conversions, i.e. above 80%, CH₄ selectivity experienced a change in the trend, and began to increase, and CO₂ selectivity experienced a rapid increase. H₂/CO usage ratio and olefin content were found to decrease with increasing CO conversion in the range of 12?C94%. The observed results are consistent with water reoxidation of Co during FTS at high conversion. XANES spectroscopy of used catalyst samples displayed spectra consistent with the presence of more CoO at higher CO conversion levels.     

Porous MoxCy/SiO2 Material for CO2 Hydrogenation

The synthesis and characterization of an inexpensive porous Mo_xC_y/SiO₂ material is presented, which was obtained by mixing ammonium hexamolybdate, sucrose, and a mesoporous silica (SBA-15), with a subsequent heat treatment under inert atmosphere. This porous material presented a specific surface area of 170 m²/g. The catalytic behavior in CO₂ hydrogenation was compared with that of Mo₂C and α-MoC_1?x obtained from ammonium hexamolybdate and sucrose, using different Mo/C ratios. CO₂ hydrogenation tests were performed at moderate (100 kPa) and high pressures (2.0 MPa), and it was found that only CO, H₂O and CH₄ are formed at moderate pressures by the three materials, while at higher pressures, methanol and hydrocarbons (C₂H₆, C₃H₈) are also obtained. Differences in selectivity were observed at the high pressure tests. Mo₂C presented higher selectivity to CO and methanol compared with MoC_1?x, which showed preferential selectivity to hydrocarbons (CH₄, C₂H₆). The porous Mo_xC_y/SiO₂ material showed the highest CO₂ hydrogenation activity at high temperatures (270 and 300 °C), being a promising material for the conversion of CO₂ to CO and CH₄.

     

Experimental study on sawdust air gasification in an entrained-flow reactor

Experiments were performed in an entrained-flow reactor to better understand the processes involved in biomass air gasification. Effects of the reaction temperatures (700 °C, 800 °C, 900 °C and 1000 °C), residence time and the equivalence ratio in the range of 0.22-0.34 on the gasification process were investigated. The behavior of biomass gasification was discussed in terms of composition of produced gas. Four parameters, i.e. the low heating value, fuel gas production, carbon conversion and cold gas efficiency were used to evaluate the gasification. The results show that CO, CO₂ and H₂ are the main gasification products, while hydrocarbons (CH₄ and C₂H₄) are the minor ones. With the increase of the reaction temperature, the concentration of CO decreases, while the concentrations of CO₂ and H₂ increase. The concentrations of CH₄ and C₂H₄ reach their maximum value when the reaction temperature is 800 °C. The optimal reaction temperature is considered to be 800 °C and the optimal equivalence ratio is 0.28 in that the low heating value of the produced gas, carbon conversion and cold gas efficiency achieve their maximum values. The kinetic parameters of sawdust air gasification are calculated basing on the Arrhenius correlation.     

Hydropyrolysis of a high-sulphur-high-calcite Italian Sulcis coal. 1. Hydropyrolysis yields and catalytic effect of the calcite

Hydropyrolysis (HyPy) of a high-sulphur (4.3 wt% mf) and high-calcite (7.3 wt% mf) subbituminous coal (Sulcis coal) has been studied in a semi-batch fixed-bed reactor under a pressure of 1 or 3 MPa from 580 to 850 °C. The maximum temperature attained is not necessarily the temperature that the reactor is set but depends on the pressure and nature (reactive or not) of the gas; this phenomenon is due to the heat from the exothermic HyPy reaction. There is a correlation between the amount of heat released during the hydrogénation and the amount of water formed. The maximum conversion obtained is 62.5 wt% maf under H₂ at 3 MPa and 850 °C. The char, oil, water, gas (CH₄, C₂H₄, C₂H₆, CO, C0₂) yields and the oil analysis are reported. A significant proportion of the C0₂ evolved during the reaction results from the decomposition of the mineral matter rich in carbonates. A proportion of the CO evolved results from the degradation of phenols, a reaction which is catalysed by calcite and/or lime, and as a consequence the oil yield is reduced.     

Steady-state conversion of methane to C4+ aliphatic products in high yields using an integrated recycle reactor system

Conversion of methane in high yields to C₄₊ nonaromatic hydrocarbons was demonstrated in a recycle system. The principal components of the recycle system included an oxidative coupling reactor with a Mn/Na₂WO₄/SiO₂ catalyst at 800°C for conversion of methane to ethylene, and a reactor with an H-ZSM-5 zeolite at 275°C for subsequent conversion of ethylene to higher hydrocarbons. Total yields of C₄₊ products were in the range of 60–80%, and yields of C₄₊ nonaromatic hydrocarbons were in the range of 50–60%. This revised version was published online in July 2006 with corrections to the Cover Date.     

Non-isothermal liquefaction of liptobiolith coal in supercritical water flow and effect of zinc additives

The liquefaction of liptobiolith coal in water vapor and supercritical water (SCW) flow at uniform increase in temperature from 300 up to 470 °C and in SCW flow at 400 °C (30 MPa) with addition of zinc shavings to coal has been investigated. Temperature dependences of the yield of liquid and volatile products and kinetic parameters of the process have been obtained. The yields of oil, resin, asphaltene and volatile products in relation to the coal organic matter (COM) are 23.2, 16.1, 5.1 and 14.1%, respectively. CO₂, CO, H₂S and C₁–C₄ alkanes prevail in the composition of volatile products. The generation of oil, resin and asphaltene are found to have occurred in terms of the simultaneous chemical reactions of cleavage of the COM aliphatic CC bonds, while the volatile products result from the consecutive transformations of the COM components in the bulk and SCW solution. Participation of H₂O molecules in thermochemical transformations of COM leads to increase in the oxygen amount in the conversion products and residue by 13.2%. Hydrogen and heat evolution during zinc oxidation by SCW provides for the hydrogenation of COM in situ. Addition of zinc to coal results in increase in the volatile products yield up to 48.6% and decrease in the conversion residue yield up to 20.8%. Under these conditions the yield of resin does not change, while the yields of oil and asphaltene decrease up to 21.2 and 2.5%, respectively. Based on the sulfur balance it is revealed that ≈40% of sulfur atoms pass into ZnS owing to the reactions of H₂S with Zn and ZnO resulting in the removal of H₂S from the volatile conversion products.