共查询到19条相似文献,搜索用时 641 毫秒
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现代高强调赞同钢因其优良的焊接性及使用性能,在西方工业国家得到广泛的应用和高度重视。该钢的热影响区韧性作为防止焊接结构脆性断裂的重要指标而被列为材料验收标准。本文用热模拟的方法模拟了钢在焊接过程中热影响区的组织。探讨了焊接热输入对焊接热影响区组织和韧性的影响。试验结果表明:热影响区的粗晶区为焊接结构的薄弱环节,正确选择焊接线能量能改善焊接薄弱环节的组织,从而搞高该区的韧性,减小焊接结构脆性断裂的概率。 相似文献
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大型原油储罐用钢的焊接热模拟试验 总被引:1,自引:0,他引:1
用焊接热模拟的试验方法研究了大型原油储罐用钢在大线能量焊接条件下焊接热影响区的冲击韧性,热模拟试验结果表明:大型原油储罐用钢在焊接线能量为100kJ/cm条件下,焊接热影响区的冲击韧性能够满足设计要求。 相似文献
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大线能量低焊接裂纹敏感钢的焊接(一)——热影响区强韧性机理研究 总被引:6,自引:1,他引:5
利用焊接热模拟技术对一种610MPa级大线能量低焊接裂纹敏感性钢的热影响区(HAZ)强韧化机理进行了研究。结果表明:在大线能量焊接条件下,该钢HAZ的强韧性决定了HAZ组织中针状铁素体的含量和形态,其含量越高,越细小,对HAZ的强韧性越有利;钢中TiN粒子的存在可促进HAZ针状铁素体的形核,且当钢中Ti/N比值接近理想化学配比3.42时,可明显细化针状铁素体,提高HAZ韧性。 相似文献
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焊接热影响区晶粒度是影响焊接性能的重要因素.对不同厂家的SUPER304H钢进行了不同焊接线输入能量和不同热循环次数的焊接试验,并对它们的焊接热影响区的晶粒度用光学显微镜进行了检测;得到了影响SUPER304H钢热影响区晶粒度的主要因素是焊接线输入能量及焊接线输入能量应控制在12 kJ/cm以下的结论. 相似文献
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不同焊接热输入量对焊缝热影响区组织和性能的影响分析 总被引:1,自引:0,他引:1
刘艳色 《机械工人(热加工)》2006,(5):38-40,46
本文对Q390E钢,采用直径5mm和2mm两种焊丝,采用不同焊接热输入量进行埋弧自动焊,焊接接头热影响区显微组织和力学性能进行试验分析。试验结果表明,细焊丝埋弧自动焊,由于热输入量较小,高温停留时间短,热影响区过热程度较轻,奥氏体晶粒长大不严重,所以并没有形成粗大的魏氏组织铁素体;相反,使用粗焊丝进行焊接的接头,焊接热输入量大,在过热区产生了大量的粗大魏氏组织铁素体,使接头力学性能变差。 相似文献
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结合焊接接头的微观组织观察和宏观性能试验,分析了超细晶粒钢筋直流闪光对焊接头热影响区的显微组织、焊接热影响区各区段的显微硬度分布;利用蒙特卡罗模拟方法,模拟了400MPa超细晶粒钢在一定焊接规范下热影响区奥氏体晶粒的演变情况。结果表明:从熔合区到母材,随着距熔合区距离的增大,显微特性发生明显变化;显微硬度只在焊缝心部区域出现局部降低,但这并不影响整个接头的宏观性能。数值模拟可以预测HAZ中晶粒的分布及温度梯度对晶粒长大的阻碍作用.与实际晶粒大小较为吻会. 相似文献
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Chang Hee Suh Rac Gyu Lee Sang Kyun Oh Yun-Chul Jung Je-Young Son Young Suk Kim 《Journal of Mechanical Science and Technology》2011,25(7):1727-1735
The effect of welding heat input on the fatigue life of a quenched boron steel and ferrite-bainite (FB) steel lap joint was
investigated. Boron steel was quenched and welded with FB steel in heat input ranging from 0.29 to 0.67 kJ/mm. Boron, which
can increase hardenability, affected the microstructure and hardness of the weld metal and heat affected zone (HAZ). The hardness
of the weld metal and HAZ increased with decreasing welding heat input, and the high hardness of the weld metal and boron
steel HAZ prevented the initiation of cracks in the stress concentration area around the bead. The bead width increased with
increasing heat input, and the results of finite element method (FEM) showed that the maximum stress in the notch of the weld
joint decreased when the bead width was increased. That is to say, the fatigue life increased when the weld joint had wider
bead width. Finally, while the fatigue life was affected by the residual stress, the variation of the welding heat input used
in this study had hardly any affect on the residual stress distribution. 相似文献
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测试FB2马氏体耐热钢焊接热影响区(Heat affected zone, HAZ)在450 ℃下的准静态断裂韧度,结果表明HAZ的韧性与同条件下改良型9Cr-1Mo耐热钢母材的韧性持平。对HAZ进一步的金相、扫描电镜(Scanning electron microscopy, SEM)及透射电镜(Transmission electron microscopy, TEM)观察表明,FB2钢的HAZ中没有粗晶区,即在经历焊接热作用后晶粒并没有粗化;析出物均匀分布在晶内和晶界,并且晶界处的析出物尺寸要稍小于晶内析出物,这对于强化晶界提高韧性都是有利的。B元素在FB2的HAZ特殊的组织形成中发挥着重要作用,主要体现在通过占据析出物周围的空位来阻碍析出物长大,提高析出物的稳定性,进而影响焊接热过程中奥氏体的长大过程。 相似文献
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焊接双相不锈钢S31803时容易出现焊接裂纹、热影响区脆化以及形成气孔等问题.文中从化学成分、组织状态、焊接冶金方面研究双相不锈钢S31803的焊接性,提出了合理选择焊接材料和制定焊接工艺的优化焊接性的途径. 相似文献
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针对铁素体不锈钢焊接HAZ晶粒易长大的问题,提出采用小热输入的CMT焊接工艺。通过分析接头HAZ的显微组织、显微硬度和冲击性能,探讨了4003铁素体不锈钢焊接接头HAZ组织和性能,并与常规MIG焊焊接接头试样的组织、性能进行对比。试验结果表明:采用CMT焊接工艺获得的接头HAZ粗晶区宽度为460μm,明显窄于MIG焊接接头的粗晶区宽度545μm;CMT接头强度与MIG焊接接头显微硬度值相近,但CMT接头HAZ冲击韧性较MIG焊接接头试样提高了16.28%。 相似文献
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Junliang Xue Peng Peng Wei Guo Mingsheng Xia Caiwang Tan Zhandong Wan Hongqiang Zhang Yongqiang Li 《机械工程学报(英文版)》2021,34(4):262-275
The QP980-DP980 dissimilar steel joints were fabricated by fiber laser welding. The weld zone(WZ) was fully martensitic structure, and heat-affected zone(HAZ) contained newly-formed martensite and partially tempered martensite(TM) in both steels. The super-critical HAZ of the QP980 side had higher microhardness(~ 549.5 Hv) than that of the WZ due to the finer martensite. A softened zone was present in HAZ of QP980 and DP980, the dropped microhardness of softened zone of the QP980 and DP980 was Δ 21.8 Hv and Δ 40.9 Hv, respectively. Dislocation walls and slip bands were likely formed at the grain boundaries with the increase of strain, leading to the formation of low angle grain boundaries(LAGBs). Dislocation accumulation more easily occurred in the LAGBs than that of the HAGBs, which led to significant dislocation interaction and formation of cracks. The electron back-scattered diffraction(EBSD) results showed the fraction of LAGBs in sub-critical HAZ of DP980 side was the highest under different deformation conditions during tensile testing, resulting in the failure of joints located at the sub-critical HAZ of DP980 side. The QP980-DP980 dissimilar steel joints presented higher elongation(~ 11.21%) and ultimate tensile strength(~ 1011.53 MPa) than that of DP980-DP980 similar steel joints, because during the tensile process of the QP980-DP980 dissimilar steel joint(~ 8.2% and 991.38 MPa), the strain concentration firstly occurred on the excellent QP980 BM. Moreover, Erichsen cupping tests showed that the dissimilar welded joints had the lowest Erichsen value(~ 5.92 mm) and the peak punch force(~ 28.4 k N) due to the presence of large amount of brittle martensite in WZ and inhomogeneous deformation. 相似文献