基于设计树模板的产品外观风格定制研究

为满足客户对产品外观的个性化定制需求,提出了产品外观风格特征的量化描述方法,构造了设计树来组织和管理设计方案的几何数据信息和风格信息,并给出了产品外观模板的形式化描述和建立方法。在此基础上,建立了基于设计树模板的产品外观风格定制系统的模型,介绍了基于CAD平台二次开发的、COM组件结合中间件的开发方案。     

大批量定制的多样化管理

大批量定制是指以大批量生产的成本和速度提供定制的个性化产品和服务的生产方式.在大批量定制生产方式下,一方面要提供定制的个性化产品和服务,而另一方面又要使其成本和速度尽量接近大批量生产.客户需求的个性化必将带来产品的多样化,产品的多样化往往会导致生产的多样化,生产的多样化对成本和速度会产生不利的影响.因此,多样化管理是大批量定制管理的重要内容.     

产品配置软件的开发及产品实例的定制实现

大规模定制生产是以大规模生产的效率和成本向客户提供个性化定制产品的一种生产模式,它以客户为中心组织生产,提供多样化产品来满足不同需求。本文在建立的多色图配置模型及配置算法的基础上,开发大规模定制生产中产品配置原型软件,实现产品结构信息管理、BOM管理、配置规则管理、配置结果管理等相关功能。同时编写配置软件与CATIA的接口程序,实现在三维环境中对配置结果电子样机的预览,最后结合产品实例进行验证配置模型和配置方法的正确性,以及使用配置结果和变型设计实现定制生产。     

基于Web个性化产品定制的业务流程系统实现机制

从快速、准确地响应客户的需求出发，探讨了基于Web个性化产品定制的机制，以及基于个性化产品定制对于扁平式企业的生产采购、物料管理的业务流程系统，并且提出了一个原型系统。     

面向个性化定制的云制造服务平台的研发

随着个性化产品市场生产需求的增加,产品的定制程度越来越高,产品对制造企业的设计水平、制造能力、服务内容提出了较高的要求,而现有企业设计、生产制造、管理能力不足等问题已严重制约了个性化市场的发展。为了能够推动个性化定制的深入应用,结合云制造技术,提出了基于云制造服务平台的个性化定制服务模式和思想理念,构建了一种面向个性化定制的云制造服务平台,分析了平台的体系结构和工作流程,最后采用Apache服务器、PHP编程语言以及MySQL数据库对平台进行了搭建,对部分功能进行了说明,并以等高齿对数螺旋锥齿轮的设计过程为例,验证了依托平台进行个性化定制的可行性。     

服装业大规模定制的PLM系统研究

为解决服装企业多品种、个性化需求的大规模定制问题,在分析大规模定制生产模式思想和方法的基础上,提出面向大规模定制产品族信息模型并设计相应的体系结构和可视化工具,阐述了支持规模定制的核心技术实现并进行实际应用.     

互联网个性化定制分析

分析了目前产业实践中互联网个性化定制的4种典型模式,提出了个性化需求的3个重要属性,介绍了规模化个性定制的一个基本核心和4个关键支撑,展望了互联网个性化定制相关的两个并存可能。     

大量定制生产企业资源优化与控制及其在MRPII/ERP中的实践与分析

本文在笔者实践的基础上,总结了大量定制生产管理的特征,结合MRPII/ERP阐述了大量定制生产管理信息系统总体设计方法,分析了大量定制生产管理企业资源优化与控制的作用。一、定制生产产品特征及设计要求针对一种可定制生产的产品,必须依据客户需求、产品特点和企业设备的柔性适应能力来考虑其可个性化的特征。个性化具有构成子件是否可选、所用材料是否可选、材料规格尺寸是否可变及生产工艺是否可变等四种属性。适应大量定制生产管理的要求,首先应该分析其产品结构。对于结构比较复杂的产品,需要确定产品及各级部件（或半成品）…     

一种裙装个性化定制模式及系统

针对现有裙装个性化定制中消费者直接参与程度不足和缺乏专业设计指导的问题,提出了一种融合普通消费者、专业设计师和生产厂的应用模式和系统架构,可作为三者进行有关裙装设计和定制领域的信息交互、商务洽谈和交易服务的应用系统。该模式采用基于深度学习的方法对消费者的个性化需求进行分析,给出消费者的个性化需求推荐方案,同时消费者通过个性化定制实现参与裙装设计和定制。在该模式基础上,设计了裙装个性化定制系统,该系统能够实现裙装个性化推荐、裙装个性化定制以及裙装专业设计,有效解决了裙装个性化定制问题。     

大规模定制下多CODP的定位模型及算法

在分析大规模定制系统中单客户订单解耦点（Customer Order Decoupling Point,CODP）生产模式不足的基础上,提出为不同属性的产品设置不同的多CODP的大规模定制生产模式,通过分析企业订单及其产品定制属性,设计多CODP的定位机制及模型,并给出算法。最后以某电动车生产企业为例,验证模型及算法的可行性。     

Mass customization in the product life cycle

This study presents an introduction to mass customization in the product life cycle—the goal of mass customization, mass customization configurations, and new customer integration techniques, modular design techniques, flexible manufacturing systems (FMSs), and supply chain management methods. The study reviews three selected books and twenty-one selected papers—early papers that describe the goal of mass customization, early papers that describe mass customization configurations, and recent papers that describe new customer integration techniques, modular design techniques, FMSs, and supply chain management methods. The study shows that the goal of mass customization is to create individually customized products, with mass production volume, cost, and efficiency, that most companies use ‘assemble-to-order’ configurations to create standardized products, and that more work is needed on interactive customer integration techniques, collaborative modular design techniques, reconfigurable manufacturing systems, and integrated supply chain management methods to achieve the goal of mass customization.     

Integrated product and manufacturing system platforms supporting the design of personalized medicines

Pharmaceutical product customization, a prerequisite for personalized medicines, is currently a widely researched topic. Patient characteristics can be mapped and translated into parameters for designing patients’ individual treatment, i.e., the dosage form. However, current pharmaceutical manufacturing is dominated by mass production and lacks the capability and flexibility required to produce customized products. Mass customization is a proven successful approach in, for example, the manufacturing industry and thus has been discussed as an enabler for pharmaceutical product customization but has never been fully explored in a pharmaceutical context. Inspired by mass customization approaches in the manufacturing industry, this study proposes a novel methodology to develop integrated product and manufacturing system platforms for pharmaceutical products supporting a mass customization paradigm. The proposed methodology establishes sets of product and manufacturing system platform variants and suggests an approach to feasible platform design selection. The applicability of the proposed methodology is illustrated for diabetes treatment as a selected case example. Integrated platform designs are developed for the conventional treatment of a fully integral tablet design and for a design enabling product customization with a modularized tablet design. The manufacturing platforms are still embracing a mass production design in the methodology illustration and should elicit knowledge on the utility of the current production design in a mass customization context. The performance and utility of the respective platform are assessed in terms of production cost and patient benefit. The results suggest a substantial increase in patient benefit afforded by the modularized tablet design, however the production cost is increased. This trade-off between the production cost and patient benefit thus calls for novel manufacturing system concepts to achieve the feasible manufacturing of customized pharmaceutical products.     

纸箱业大规模定制的集成信息管理系统开发

对大规模定制生产的产品设计业务流程及其集成信息管理技术进行了研究,提出一个面向大规模定制生产的集成信息管理系统框架。根据该系统框架以及瓦楞纸箱制造行业企业管理的实际需求,综合运用所研究的大规模定制生产的产品设计技术,构建了面向瓦楞纸箱制造行业大规模定制的集成信息管理系统。     

大规模定制环境下基于模块化的产品制造时间制定研究

针对大规模定制环境下产品制造时间受定制因素影响而无法准确获得的问题, 对定制产品制造时间的制定进行了探索研究。基于模块化思想将产品制造时间按层级划分为特征时间模块（物理时间模块、逻辑时间模块）和子特征时间模块（作业时间模块、定制时间模块）, 采用基于案例推理技术确定作业时间模块定额, 分析定制因素对制造时间的影响机理并构建定制时间模块定额模型, 通过对特征时间模块的集成研究得到产品制造时间的数学模型。最后, 以某公司G变压器的制造为例验证了该模块化制造时间制定思路和方法的正确性。     

Implementing mass customization

Total Customer Satisfaction today can mean embarking on “Mass Customization”: giving every customer a product tailored specifically to his or her needs. In the past, manufacturing was usually “high volume, low mix”, characterized by keeping costs down with economies of scale, or “low volume, high mix”, incurring costs and time for changeovers and special handling. Today's mass customization, however, can result in a challenging manufacturing environment with both high volume and high mix, where customers expect individualized products at the same price they paid for mass-produced items. Meeting this challenge requires changes in the manufacturing processes. Equipment must be more flexible. Most important are the computer systems which support the manufacturing enterprise. Never has data been so essential to define, control, and monitor manufacturing as with mass customization. Motorola's product lines — from the pagers with millions of possible options, to the cellular phones and semiconductors — are all experiencing the move to mass customization. This presentation will describe some Motorola examples and the methods used to achieve world-class manufacturing under these conditions.     

Towards product customization: An integrated order fulfillment system

To stay competitive, manufacturing companies nowadays pursue product customization; and configure-to-order (CTO) has been recognized as an ideal business model to implement product customization. Due to the complexities resulting from the large number of customized products, an increased attention has been paid to the order fulfillment process in CTO. However, most of the solutions delivered either focus on own interested areas without considering the impacts from/on the others or approach order fulfillment processes from a strategic level. In view of the limitations of existing solutions and the significance of order fulfillment activity automation and integration, this study considers the entire spectrum of order fulfillment process at an operational level and, proposes an integrated order fulfillment system (IOFS). The IOFS is designed to (1) automatically execute order processing, which is conventionally undertaken in a face-to-face manner; (2) configure products and process plans based on product and process family models; and (3) allow real-time data extraction and sharing of the latest information. Therefore, it assists companies to quickly respond to diverse customer requirements and deliver the expected products at low costs. An industrial example of turn unit assemblies is presented to demonstrate the feasibility and potential of the IOFS for product customization.     

Multiple platforms design and product family process planning for combined additive and subtractive manufacturing

Industry 4.0 promotes the utilization of new exponential technologies such as additive manufacturing in responding to different manufacturing challenges. Among these, the integration of additive and subtractive manufacturing technologies can play an important role and be a game changer in manufacturing products. In addition, using product platforms improves the efficiency and responsiveness of manufacturing systems and is considered an enabler of mass customization. In this paper, a model to design multiple platforms that can be customized using additive and subtractive manufacturing to manufacture a product family cost-effectively is proposed. The developed model is used to determine the optimal number of product platforms, each platform design (i.e. its features set), the assignment of each platform to various product variants, and the macro process plans for customizing the platforms while minimizing the overall product family manufacturing cost.The multiple additive/subtractive platforms and their process plans are determined by considering not only the commonality between the product variants but also their various manufacturing cost elements and the customer demand of each variant. The design of multiple product family platforms and their process plans is NP-hard problem. A genetic algorithm-based model is developed to reduce the computational complexity and find optimal or near optimal solution. Two case studies are used to illustrate the developed multiple platform model. The model results were compared with a single platform model in literature and the results demonstrate the multiple platform model superiority in manufacturing product families in lower cost. The use of the developed model enables manufacturing product families cost efficiently and allows manufacturers to manage diversity in products and market demands.     

基于UML的复杂配置产品数据模型研究

以UML描述的形式对复杂配置产品的数据模型进行了探讨,提出了具有实践意义的数据模型。在大规模定制产品的业务需求下,离散制造业提出对产品配置的动态高效管理需求。该模型建立了具有柔性特点的产品结构树,模型包含了一个由参数驱动的配置规则表示方法,将范树由设计视角向制造视角的转换过程与数据模型有机结合起来。     

Applying fuzzy multiple attributes decision making for product configuration

Mass customization (MC) is an emergent concept in industry intended to provide customized products through flexible processes in high volumes and at reasonably low costs. The method of configuration is one of important ways to realize quickly product customization. But, in business, particularly through the Internet, a customer normally develops in his mind some sort of ambiguity, given the choice of similar alternative products. This paper proposes a new approach to product configuration by applying the theory of fuzzy multiple attribute decision making (FMADM), which focus on uncertain and fuzzy requirements the customer submits to the product supplier. The proposed method can be used either in the product data management system or e-commerce websites, with which it is easy for customers to get his preferred product according to the utility value with respect to all attributes. Finally, the digital camera is taken as an example to further verify the validity and the feasibility of the proposed method.     

RMS design methodology for automotive framing systems BIW

Today, markets increasingly require more customized products, with shorter life cycles. In response, manufacturing systems have evolved from mass production techniques, through flexible automation and mass customization, to produce at mass production costs. Manufacturing facilities must incorporate more flexibility and intelligence, evolving toward reconfigurable manufacturing systems (RMS). RMS are amid to posses such flexibility and responsiveness and said to be the next generation of world class systems. RMS are designed for rapid change in structure and for a quickly adjustable production capacity. This paper proposes a new methodology (high level process) of framework using flexible and reconfigurable manufacturing systems principles for automotive framing systems as well as to provide a guideline to support the structure of different stages of the design methodology. The proposed methodology is presented through a case study using data based on actual production systems of three different styles; (process and design data) which supports the hypothesis of the research.