Power recovery with multi-anode/cathode microbial fuel cells suitable for future large-scale applications

Multi-anode/cathode microbial fuel cells (MFCs) incorporate multiple MFCs into a single unit, which maintain high power generation at a low cost and small space occupation for the scale-up MFC systems. The power production of multi-anode/cathode MFCs was similar to the total power production of multiple single-anode/cathode MFCs. The power density of a 4-anode/cathode MFC was 1184 mW/m³, which was 3.2 times as that of a single-anode/cathode MFC (350 mW/m³). The effect of chemical oxygen demand (COD) was studied as the preliminary factor affecting the MFC performance. The power density of MFCs increased with COD concentrations. Multi-anode/cathode MFCs exhibited higher power generation efficiencies than single-anode/cathode MFCs at high CODs. The power output of the 4-anode/cathode MFCs kept increasing from 200 mW/m³ to 1200 mW/m³ as COD increased from 500 mg/L to 3000 mg/L, while the single-anode/cathode MFC showed no increase in the power output at CODs above 1000 mg/L. In addition, the internal resistance (R_in) exhibited strong dependence on COD and electrode distance. The R_in decreased at high CODs and short electrode distances. The tests indicated that the multi-anode/cathode configuration efficiently enhanced the power generation.     

Power generation using polyaniline/multi‐walled carbon nanotubes as an alternative cathode catalyst in microbial fuel cells

Optimization of the cathode catalyst is critical to the study of microbial fuel cells (MFCs). By using the open circuit voltage and power density as evaluation standards, this study focused on the use of polyaniline (PANI)/multi‐walled carbon nanotube (MWNT) composites as cathode catalysts for the replacement of platinum (Pt) in an air‐cathode MFC, which was fed with synthetic wastewater. Scanning electron microscopy and linear scan voltammogram methods were used to evaluate the morphology and electrocatalytic activity of cathodes. A maximum power density of 476 mW/m² was obtained with a 75% wt PANI/MWNT composite cathode, which was higher than the maximum power density of 367 mW/m² obtained with a pure MWNT cathode but lower than the maximum power density of 541 mW/m² obtained with a Pt/C cathode. Thus, the use of PANI/MWNT composites may be a suitable alternative to a Pt/C catalyst in MFCs. PANI/MWNT composites were initially used as cathodic catalysts to replace Pt/C catalysts, which enhanced the power generation of MFCs and substantially reduced their cost. Copyright © 2014 John Wiley & Sons, Ltd.     

A non-noble V2O5 nanorods as an alternative cathode catalyst for microbial fuel cell applications

This study assessed the feasibility of vanadium pentoxide (V₂O₅) as a novel cathode catalyst material in air-cathode single chamber microbial fuel cells (SCMFCs). The V₂O₅ nanorod catalyst was synthesized using a hydrothermal method. MFCs with different cathode catalyst loadings were studied. Cyclic voltammetry (CV) was used to examine the electrochemical behavior of the catalysts in the MFCs. The V₂O₅ cathode catalyst constructed with a double loading MFC exhibited the highest maximum power density of 1073 ± 18 mW m⁻² (OCP; 691±4 mV) compared with 447 ± 12 mW m⁻² (OCP; 594 ± 5 mV) and 936 ± 15 mW m⁻² (OCP; 647±5 mV) for the single loading MFC and triple loading MFC, respectively. The power density of MFC with double loaded V₂O₅ is comparable to the traditional Pt/C cathode (2067 ± 25 mW m⁻², OCP; 821 ± 4 mV), which covers up to 55% of the performance of Pt/C. This finding highlights the potential of the V₂O₅ cathode as an inexpensive catalyst material for MFCs that may have commercial applications.     

Enhanced bioelectricity generation and cathodic oxygen reduction of air breathing microbial fuel cells based on MoS2 decorated carbon nanotube

Increasing efforts have been devoted to enhancing the cathode activity towards oxygen reduction and improve power generation of air breathing microbial fuel cells. Exploring non-precious metal and highly active cathodic catalyst plays a key role in improving cathode performance. Our work aims to investigate the electrocatalyst behavior and power output of the single-chamber MFC equipped with carbon nanotubes hybridized molybdenum disulfide nanocomposites (CNT/MoS₂) cathode. MoS₂ nanosheets embedded into the CNTs network structure is synthesized by a facile hydrothermal method. The CNT/MoS₂-MFC achieves a maximum power density of 53.0 mW m⁻², which is much higher than those MFCs with pure CNTs (21.4 mW m⁻²) or solely MoS₂ (14.4 mW m⁻²) cathode. The oxygen reduction reaction (ORR) test also demonstrates a promoted electrocatalytic activity of synthesized material, which may be attributed to the special interlaced structure and abundant oxygen chemisorption sites of CNT/MoS₂. Such CNTs-based noble-metal-free catalyst presents a new approach to the application of MFCs cathode materials.     

Cathode catalyst selection for enhancing oxygen reduction reactions of microbial fuel cells: COF-300@NiAl-LDH/GO and Ti3AlC2/NiCoAl-LDH

In this study, a cathode catalyst for microbial fuel cells (MFCs) was successfully prepared by a simple step-by-step hydrothermal method. Graphene oxide (GO) and layered double hydroxide (LDH) composite substrate and three-dimensional covalent organic framework materials (COF-300) grown vertically on the surface were observed. (003), (006), (012), (018), (110) were the obvious crystal plane of the composite COF-300@NiAl-LDH/GO. C, O, N, Ni, Na, Al and other elements existed on the surface of the composite. The maximum power density produced by COF-300@NiAl-LDH/GO-MFC was 481.69 mW/m², which was 1.22 times of Ti₃AlC₂/NiCoAl-LDH-MFC (393.82 mW/m²) and 2.21 times of Ti₃AlC₂-MFC (217.73 mW/m²). The maximum voltage of COF-300@NiAl-LDH/GO-MFC was 518 mV and it could remain stable within 8 days. GO was used as the substrate to improve the conductivity; LDH was used to enhance the catalytic activity and electron transfer rate; The three-dimensional bulk COF-300 attached to the surface enhanced the surface area and catalytic properties; The above jointly promoted oxygen reduction reaction of cathode, so as to improve MFC performances.     

Effects of gas diffusion layer (GDL) and micro porous layer (MPL) on cathode performance in microbial fuel cells (MFCs)

This study focused on novel cathode structures to increase power generation and organic substrate removal in microbial fuel cells (MFCs). Three types of cathode structures, including two-layer (gas diffusion layer (GDL) and catalyst layer (CL)), three-layer (GDL, micro porous layer (MPL) and CL), and multi-layer (GDL, CL, carbon based layer (CBL) and hydrophobic layers) structures were examined and compared in single-chamber MFCs (SCMFCs). The results showed that the three-layer (3L) cathode structures had lower water loss than other cathodes and had a high power density (501 mW/m²). The MPL in the 3L cathode structure prevented biofilm penetration into the cathode structure, which facilitated the oxygen reduction reaction (ORR) at the cathode. The SCMFCs with the 3L cathodes had a low ohmic resistance (R_ohmic: 26-34 Ω) and a high cathode open circuit potential (OCP: 191 mV). The organic substrate removal efficiency (71-78%) in the SCMFCs with 3L cathodes was higher than the SCMFCs with two-layer and multi-layer cathodes (49-68%). This study demonstrated that inserting the MPL between CL and GDL substantially enhanced the overall electrical conduction, power generation and organic substrate removal in MFCs by reducing water loss and preventing biofilm infiltration into the cathode structure.     

Effect of hydrogen producing mixed culture on performance of microbial fuel cells

This study examined the influence of H₂-producing mixed cultures on improving power generation using air-cathode microbial fuel cells (MFCs) inoculated with heat-treated anaerobic sludge. The MFCs installed with graphite brush anode generated higher power than the MFCs with carbon cloth anode, regardless heat treatment of anaerobic sludge. When the graphite brush anode-MFCs were inoculated selectively with H₂-producing bacteria by heat treatment, power production was not improved (about 490 mW/m²) in batch mode operation, but for slightly increased in carbon cloth anode-MFCs (from 0.16 to 2.0 mW/m²). Although H⁺/H₂ produced from H₂-producing bacteria can contribute to the performance of MFCs, suspended biomass did not affect the power density or potential, but the Coulombic efficiency (CE) increased. A batch test shows that propionate and acetate were used effectively for electricity generation, whereas butyrate made a minor contribution. H₂-producing mixed cultures do not affect the improvement in power generation and seed sludge, regardless of the pretreatment, can be used directly for the MFC performance.     

Polarization and power density trends of a soil-based microbial fuel cell treated with human urine

Microbial fuel cells (MFCs) are bio-electrochemical devices that use microbial metabolic processes to convert organic substances into electricity with high efficiency. In this study, the performance of a soil-based MFC using urine as a substrate was assessed using polarization and power density curves. A single-chamber, membrane-less MFC with a carbon-felt air cathode and a carbon-felt anode fully buried in biologically active soil was constructed to examine the impact of urine treatment on the performance of the MFC. The peak power of the urine-treated MFC was 124.16 mW/m² and was obtained 24 hours after the first urine addition; a control MFC showed a value of 65.40 mW/m² in the same period. The treated MFC produced an average power of 70.75 mW/m² up to 21 days after the initial urine addition; the control MFC gave an average value of 4.508 mW/m² over the same period. The average internal resistances of the treated MFC and the control MFC obtained after the initial treatment were 269.94 and 1627.89 Ω, respectively. This study demonstrates the potential of human urine to reduce internal losses in soil MFCs and to provide stable power densities across various external resistors. These results are propitious for future advancements in soil MFCs for power generation utilizing human urine (a readily available source of nutrients) as a substrate.     

Optimization of process parameters using response surface methodology (RSM) for power generation via electrooxidation of glycerol in T-Shaped air breathing microfluidic fuel cell (MFC)

The present work focuses on the optimization of operating parameters using Box Behnken design (BBD) in RSM to obtain maximum power density from a glycerol based air-breathing T-shaped MFC. The major parameters influencing the experiment for enhancing the cell performance in MFC are glycerol/fuel concentration, anode electrolyte/KOH concentration, anode electrocatalyst loading and cathode electrolyte/KOH concentration. The ambient oxygen is used as the oxidant. The acetylene black carbon (C_AB) supported laboratory synthesized electrocatalyst Pd–Pt (16:4)/C_AB is used as anode electrocatalyst and commercial Pt (40 wt%)/C_HSA as the cathode electrocatalyst. The quadratic model predicts the appropriate operating conditions to achieve highest power density from the laboratory designed T-shaped MFC. The p-value of less than 0.0001 and F-value of greater than 1 i.e., 26.32 indicate that the model is significant. The optimum conditions predicted by the RSM model were glycerol concentration of 1.07 M, anode electrolyte concentration of 1.62 M anode electrocatalyst loading of 1.12 mg/cm² and cathode electrolyte concentration of 0.69 M. The negligible deviation of only 1.07% between actual/experimental power density (2.76 mW/cm²) and predicted power density (2.79 mW/cm²) was recorded. This model reasonably predicts the optimum conditions using Pd–Pt (16:4)/C_AB electrocatalyst to obtain maximum power density from glycerol based MFC.     

Current generation in microbial electrolysis cells with addition of amorphous ferric hydroxide,Tween 80, or DNA

Iron-oxide nanoparticles and the Tween 80 have previously been shown to improve power generation in microbial fuel cells (MFCs), presumably by improving electron transfer from the bacteria to the anode. We examined whether several chemicals would affect current production in single-chamber microbial electrolysis cells (MECs), where hydrogen gas is produced at the cathode, using mixed cultures and Geobacter sulfurreducens. Tween 80 did not increase the current. Fe(OH)₃ addition increased the maximum current density of both the mixed cultures (from 6.1 ± 0.9 A/m² to 8.8 ± 0.3 A/m²) and pure cultures (from 4.8 ± 0.5 A/m² to 7.4 ± 1.1 A/m²). Improved current production was sustained even after iron was no longer added to the medium. It was demonstrated that increased current resulted from improved cathode performance. Analysis using electrochemical impedance spectroscopy (EIS) showed that the iron primarily reduced the diffusion resistances of the cathodes, and scanning electron microscopy (SEM) images showed the formation of highly porous structures on the cathode. The addition of DNA also did not improve MEC or MFC performance. These results demonstrated that among these treatments only Fe(OH)₃ addition was a viable method for enhancing current densities in MECs, primarily by improving cathode performance.     

Effect of ionic strength, cation exchanger and inoculum age on the performance of Microbial Fuel Cells

Power generation in Microbial fuel cells (MFCs) is a function of various physico-chemical as well as biological parameters. In this study, we have examined the effect of ionic strength, cation exchanger and inoculum age on power generation in a mediator MFC with methylene blue as electron mediator using Enterobacter cloacae IIT-BT08. The effect of ionic strength was studied using NaCl in the anode chamber of a two chambered salt-bridge MFC at concentrations of 5 mM, 10 mM and 15 mM. Maximum power density of 12.8 mW/m² was observed when 10 mM NaCl was used. Corresponding current density was noted to be 35.5 mA/m². Effect of cation exchanger was observed by replacing salt-bridge with a proton exchange membrane of equal surface area. When the salt-bridge was replaced by a proton exchange membrane, a 3-fold increase in the power density was observed. Power density and current density of 37.8 mW/m² and 110.3 mA/m² respectively were detected. The influence of the pre-inoculum on the MFC was studied using E. cloacae IIT-BT08 grown for 12, 14, 16 and 18 h. It was observed that 16 h grown culture when inoculated in the anode chamber gave the maximum power output. Power density and current density of 68 mW/m² and 168 mA/m² respectively were obtained. We demonstrate from these results that both physico-chemical as well as biological parameters need to be optimized for improving the power generation in MFCs.     

Manganese dioxide as a new cathode catalyst in microbial fuel cells

This study focused on manganese oxides with a cryptomelane-type octahedral molecular sieve (OMS-2) structure to replace platinum as a cathode catalyst in microbial fuel cells (MFCs). Undoped (ud-OSM-2) and three catalysts doped with cobalt (Co-OMS-2), copper (Cu-OMS-2), and cerium (Ce-OMS-2) to enhance their catalytic performances were investigated. The novel OMS-2 cathodes were examined in granular activated carbon MFC (GACMFC) with sodium acetate as the anode reagent and oxygen in air as the cathode reagent. The results showed that after 400 h of operation, the Co-OMS-2 and Cu-OMS-2 exhibited good catalytic performance in an oxygen reduction reaction (ORR). The voltage of the Co-OMS-2 GACMFC was 217 mV, and the power density was 180 mW m^?2. The voltage of the Cu-OMS-2 GACMFC was 214 mV and the power density was 165 mW m^?2. The internal resistance (R_in) of the OMS-2 GACMFCs (18 ± 1 Ω) was similar to that of the platinum GACMFCs (17 Ω). Furthermore, the degradation rates of organic substrates in the OMS-2 GACMFCs were twice those in the platinum GACMFCs, which enhance their wastewater treatment efficiencies. This study indicated that using OMS-2 manganese oxides to replace platinum as a cathodic catalyst enhances power generation, increases contaminant removal, and substantially reduces the cost of MFCs.     

Using rhodium as a cathode catalyst for enhancing performance of microbial fuel cell

Rhodium with activated carbon as carbon base layer (Rh/AC) was exploited as an oxygen reduction reaction (ORR) catalyst to explore its applicability in microbial fuel cell (MFC). Four MFCs were fabricated using the Rh/AC catalyst, adopting varying Rh loadings of 0.5, 1.0 and 2.0 mg cm⁻² and without Rh on carbon felt cathode in order to understand the optimum loading of this catalyst to enhance the performance of MFC. The participation of Rh/AC in ORR was confirmed by cyclic voltammetry and electron impedance spectroscopy analysis, which supported the enhanced charge transfer capacity of the cathode modified with the prepared catalysts. Volumetric power density of MFC was found to be improved by 2.6 times when Rh/AC was used as cathode catalyst (9.36 W m⁻³) at a loading of 2.0 mg cm⁻² in comparison to the control MFC (3.65 W m⁻³) without Rh on the cathode. It was thus inferred that the increase in the Rh loading up to 2 mg cm⁻² can improve the performance of MFC significantly.     

Microbial fuel cell operation on carbon monoxide: Cathode catalyst selection

Electricity production from carbon monoxide (CO) in a microbial fuel cell (MFC) has recently been demonstrated. Efficient operation of this MFC requires a CO-tolerant and preferably inexpensive cathode. Pyrolised CoTMPP, FeTMPP, and Co/FeTMPP gas diffusion cathodes were tested in MFCs operated on acetate or CO. When the MFC was fed with acetate the best cathode performance was obtained when using a Co/FeTMPP (3:1) cathode with a Me catalyst load of 0.5 mg cm⁻², although this performance was slightly lower than that obtained with a cathode containing 0.5 mg-Pt cm⁻². Tests using a MFC operated on CO showed a higher power output when using the Co/FeTMPP cathode when compared both with CoTMPP and Pt cathodes.     

Enhanced sludge stabilization coupled with microbial fuel cells (MFCs)

This study presents research results on electricity production from waste activated sludge using MFCs during stabilization process. Different MFC configurations equipped with various electrodes were used. Voltage measurements were continuously done during 35 days of MFC operation. Experimental results showed that bioelectricity generation was linked to volatile solids (VS) and protein reductions as a fraction of extracellular polymeric substances (EPS). Double chamber MFC reactor equipped with graphite electrodes had better power and current densities as 312.98 mW/m² and 39.07 μA/cm² while single chamber MFC equipped with titanium electrodes revealed better power and current densities as 97.60 mW/m² and 17.63 μA/cm², respectively. Molecular results indicated that power outputs of MFCs effected by diverse microbial communities in anode biofilms. Although organic matter degradation is reported as 35%–55% VS reduction for digesters, this research provided a promising approach for sludge stabilization with enhanced degrading of organic matters up to 75% by using MFCs.     

Comprehensive characterization of a cost-effective microbial fuel cell with Pt-free catalyst cathode and slip-casted ceramic membrane

This work reports a new procedure for low-cost Microbial Fuel Cells (MFCs) manufacture, based on the optimization of the most expensive MFC components: separator and cathode. For the first time, tubular MFC clay separators were fabricated by slip-casting, which allowed to reach the lowest thickness reported to date (1.55 mm), with a minimum cost (0.43 €·m^?2). On the other hand, a novel cathode was fabricated by using commercial CuO based catalyst and Carbon Mesh (CM). The new cathode showed a power density of 110 mW m^?2, more than 40% higher than other Cu based cathodes for Ceramic-MFCs (C-MFCs) studied in the literature. The proposed cell was operated for more than 6 months, with a power reduction of 29.4%, contrasting with Pt-cathodes (deactivation of almost 50% during the first month). A deep economic analysis showed a cost of 0.51 €/cell when energetic optimization and a semi-industrial production were considered, one of the lowest for C-MFCs ever reported.     

Enhanced bioelectrochemical performance by NiCoAl-LDH/MXene hybrid as cathode catalyst for microbial fuel cell

In this work, NiCoAl-layered double hydroxide (LDH)/MXene was successfully prepared through straightforward hydrothermal method. NiCoAl-LDH was tightly and uniformly coated on MXene, forming a kind of porous structure. NiCoAl-LDH/MXene exhibited the (002) (012) (105) (100) crystal planes of hydrotalcite reflection. NiCoAl-LDH/MXene also showed superior catalytic oxygen reduction reaction (ORR) in response current according to electrochemical test (cyclic voltammetry (CV) etc.). The maximum power density and output voltage of NiCoAl-LDH/MXene as cathode in microbial fuel cell (MFC) was 362.404 mW/m² and 450 mV, respectively, which was 1.54 times of MXene-MFC (234.256 mW/m²) and 1.71 times of NiCoAl-LDH-MFC (211.56 mW/m²). The results indicated that NiCoAl-LDH/MXene was a kind of potential cathode catalyst for MFC and was full of future application.     

Three-dimensional ZIF-67 attached lamellar Ti3AlC2 combined with ZnAl-LDH as cathode catalyst for enhancing oxygen reduction reaction of microbial fuel cells

In this study, a simple hydrothermal method was used to prepare the cathode catalyst of microbial fuel cells (MFCs). The three-dimensional structure of ZIF-67 attached to the lamellar Ti₃AlC₂/ZnAl-layered double hydroxide (LDH) was observed. (010), (012), (015) were the obvious peaks of the composite ZIF-67@Ti₃AlC₂/ZnAl-LDH. Ti, N, C, Al, O, F were relatively uniformly distributed on the surface of the composite material. The maximum voltage of ZIF-67@Ti₃AlC₂/ZnAl-LDH-MFC was 576 mV and the stabilization time was 8 d. The maximum power density of ZIF-67@Ti₃AlC₂/ZnAl-LDH-MFC was 587 mW/m², which was 1.32 times of Ti₃AlC₂/ZnAl-LDH-MFC (446 mW/m²) and 2.69 times of Ti₃AlC₂-MFC (218 mW/m²). Ti₃AlC₂ with large interlayer spacing and high specific surface area were perfectly composited with multi-layer nanosheets of ZnAl-LDH, and ZIF-67 attached to the surface enhanced the reaction center and activity of the composite material, which promoted oxygen reduction reaction and improved MFC performances.     

Synthesis of bimetallic iron ferrite Co0.5Zn0.5Fe2O4 as a superior catalyst for oxygen reduction reaction to replace noble metal catalysts in microbial fuel cell

A low-cost electrochemically active oxygen reduction reaction (ORR) catalyst is obligatory for making microbial fuel cells (MFCs) sustainable and economically viable. In this endeavour, a highly active surface modified ferrite, with Co and Zn bimetal in the ratio of 1:1 (w/w), Co_0.5Zn_0.5Fe₂O₄ was synthesised using simple sol-gel auto combustion method. Physical characterisation methods revealed a successful synthesis of nano-scaled Co_0.5Zn_0.5Fe₂O₄. For determination of ORR kinetics of cathode, using Co_0.5Zn_0.5Fe₂O₄ catalyst, electrochemical studies viz. cyclic voltammetry and electrochemical impedance spectroscopy were conducted, which demonstrated excellent reduction current response with less charge transfer resistance. These electrochemical properties were observed to be comparable with the results obtained for cathode using 10% Pt/C as a catalyst on the cathode. The MFC using Co_0.5Zn_0.5Fe₂O₄ catalysed cathode could produce a maximum power density of 21.3 ± 0.5 W/m³ (176.9 ± 4.2 mW/m²) with a coulombic efficiency of 43.3%, which was found to be substantially higher than MFC using no catalyst on the cathode 1.8 ± 0.2 W/m³ (15.2 ± 1.3 mW/m²). Also, the specific power recovery per unit cost for MFC with Co_0.5Zn_0.5Fe₂O₄ catalysed cathode was found to be 4 times higher as compared to Pt/C based MFC. This exceptionally low-cost cathode catalyst has enough merit to replace costly cathode catalyst, like platinum, for scaling up of the MFCs.     

Enhancing sustainable bioelectricity generation using facile synthesis of nanostructures of bimetallic Co–Ni at the combined support of halloysite nanotubes and reduced graphene oxide as novel oxygen reduction reaction electrocatalyst in single-chambered microbial fuel cells

The present study aims to utilize the high surface area of the nanotube structure of halloysite (HNTs), an aluminosilicate clay, and conductivity of reduced graphene oxide (rGO) as support material for the deposition of nickel (Ni) and cobalt (Co) nanoparticles. With that aim, a novel bimetallic cathode electrocatalyst, Co–Ni @ HNTs-rGO (Catalyst H₃), is developed. This catalyst is characterized by X-ray diffraction (XRD), Raman spectroscopy, X-ray photoelectron spectroscopy (XPS), and Transmission Electron Microscopy (TEM). Catalyst H₃ demonstrates outstanding oxygen reduction reaction (ORR) activity, electrochemical stability, electrocatalytic performance, and lowest resistance in comparison to the other developed catalysts and conventional Pt/C. Catalyst H₃ is used in single-chambered MFCs (microbial fuel cells), where the anode is filled with molasses-laden wastewater. The attained maximum power density in MFC (catalyst H₃) is 455 ± 9 mW/m², which is higher than other catalysts. All the results indicate towards its potential use in MFC application.