Biorenewable ROMP-based thermosetting copolymers from functionalized castor oil derivative with various cross-linking agents

A new norbornenyl-functionalized castor oil alcohol (NCA) was synthesized and ring-opening metathesis copolymerized separately with two norbornene-based cross-linking agents: dicyclopentadiene (DCPD) and a bifunctional norbornene crosslinker (CL). Isothermal differential scanning calorimetry (DSC) was used to examine the cure behavior of NCA/DCPD and NCA/CL resins, through which a reasonable cure schedule was determined. The glass transition temperature (T_g) and storage modulus (E′), characterized by dynamic mechanical analysis (DMA), increased significantly in both copolymer systems with the addition of cross-linking agents. Cross-link density of the two systems was evaluated using a modified empirical equation from the kinetic theory of rubber elasticity. Differences in tensile stress-strain behavior and thermal stability between polymerized NCA/DCPD and NCA/CL were correlated to the structural rigidity and cross-linking density resulting from the cross-linking agents.     

Effect of chemical structure and crosslinking density on the thermo-mechanical properties and toughness of (meth)acrylate shape memory polymer networks

The objective of this work is to characterize and understand structure-mechanical property relationships in (meth)acrylate networks. The networks are synthesized from mono-functional (meth)acrylates with systematically varying sidegroup structure and multi-functional crosslinkers with varying mole fraction and functionality. Fundamental trends are established between the network chemical structure, crosslink density, glass transition temperature, rubbery modulus, failure strain, and toughness. The glass transition temperature of the networks ranged from −29 to 112 °C, and the rubbery modulus (E_r) ranged from 2.8 to 129.5 MPa. At low crosslink density (E_r < 10 MPa) network chemistry has a profound effect on network toughness. At high crosslink densities (E_r > 10 MPa), network chemistry has little influence on material toughness. The characteristic ratio of the mono-functional (meth)acrylates' components is unable to predict trends in network toughness as a function of chemical structure, as has been demonstrated in thermoplastics. The cohesive energy density is a better tool for relative prediction of network mechanical properties. Due to superior mechanical properties, networks with phenyl sidegroups are further investigated to understand the effect of phenyl sidegroup structure on toughness.     

DSC, dielectric and dynamic mechanical behavior of two- and three-component ordered polyurethanes

Liquid crystalline (LC) polyurethanes were made from two diisocyanates (flexible HMDI and stiff TDI) (DIs), mesogenic diol (D) and a polybutadiene-diol (B) with stoichiometric ratios of reactive hydroxy (OH) and isocyanate (NCO) groups ((NCO)_DI/((OH)_D+(OH)_B)=1/1). Two- (B/DIs, D/DIs) and three-component ((D+B)/DIs, D/B=1/1 by weight) polymers were prepared and their dielectric, dynamic mechanical and DSC behavior was investigated. For neat B, the glass transition temperature T_gB (∼−46 °C) was detected. Two-component B/HMDI and B/TDI polymers have exhibited a homogeneous structure with the glass transition temperatures T_gU∼−9 and 2 °C. On the other hand, for D/DI polymers on cooling from the melt and subsequent heating the glass transitions at T_gU∼41 °C (D/HMDI) and 58 °C (D/TDI) together with nematic and smectic mesophases were found. In three-component systems, additional glass transitions at T_gB∼−41 °C (B/D/HMDI) and −31 °C (B/D/TDI) were observed. This means that the polymers exhibit a distinct two-phase structure with soft polybutadiene (B) and hard polyurethane (D/DI) phases. In hard polyurethane phase, the glass transitions at T_gU and LC mesophases similar to those found in two-component D/DI polyurethanes were detected. Dielectric and dynamic mechanical results correlate well with DSC measurements.     

Interfacial tension and the behavior of microemulsions and macroemulsions of water and carbon dioxide with a branched hydrocarbon nonionic surfactant

Measurements of interfacial tensions for 2-ethyl-hexanol-(propylene oxide)∼_4.5-(ethylene oxide)∼₈ (2EH-PO_4.5-EO₈) at the planar water-CO₂ interface and the surfactant distribution coefficient are utilized to explain microemulsion and macroemulsion phase behavior from 24 to 60 °C and 6.9 to 27.6 MPa. A CO₂ captive bubble technique has been developed to measure the interfacial tension γ at a known surfactant concentration in the aqueous phase, with rapid equilibration at the water-CO₂ interface. The surface pressure (γ_o − γ) decreases modestly with density at constant temperature as CO₂ solvates the surfactant tails more effectively, but changes little with temperature at constant density. The area per surfactant at the CO₂-water interface determined from the Gibbs adsorption equation decreases from 250 A²/molecule at 24 °C and 6.9 MPa, to 200 A²/molecule at 27.6 MPa. It was approximately twofold larger than that at the water-air interface, given the much smaller γ_o driving force for surfactant adsorption. For systems with added NaCl, γ decreases with salinity at low CO₂ densities as the surfactant partitions from water towards the W-C interface. At high densities, salt drives the surfactant from the W-C interface to CO₂ and raises γ. Compared with most hydrocarbon surfactants, this dual tail surfactant is unusually CO₂-philic in that it partitions primarily into the CO₂ phase versus the water phase at CO₂ densities above 0.8 g/ml, and produces γ values below 1 mN/m. With this small γ, a middle phase microemulsion and a C/W microemulsion were formed at low temperatures and high CO₂ densities, whereas macroemulsions were formed at other conditions.     

Synthesis, preparation and properties of novel high-performance allyl-maleimide resins

Three novel allyl-maleimide monomers (i.e., A₂B, AB and AB₂) were designed, synthesized and thermally cured to yield a series of high-performance allyl-maleimide resins. All the monomers obtained are readily soluble in common organic solvents enabling an easy solution processing. The thermal properties of the three monomers were studied by the differential scanning calorimetry (DSC). A₂B and AB showed fairly low melting temperature (T_m < 90 °C) and wide processing window ranging from 90 °C to 260 °C. The thermal stability of the cured allyl-maleimide resins (i.e., PA₂B, PAB and PAB₂) was studied by the thermogravimetric analysis (TGA). Dynamic mechanical analysis (DMA) was used to investigate the dynamic mechanical properties of the composites based on the cured allyl-maleimide resins. PA₂B and PAB₂ showed good glass transition temperatures (T_g > 270 °C) and their corresponding composites showed high bending modulus (E′ > 1900 MPa). Allyl-compound-modified BMI resins based on AB monomer were prepared. Rheometer revealed that the processability of the prepolymer (BR-AB-pre) was improved by the addition of AB monomer. The cured BMI resins (BR and BR-AB) showed good thermal stability (T_d > 400 °C, both in nitrogen and in the air), high glass transition temperature (T_g > 320 °C), and good mechanical properties and low water uptake (<2.6%, 120 h).     

Investigation of accelerated aging behaviour of high performance industrial coatings by dynamic mechanical analysis

Dynamic mechanical analysis (DMA) represents one of the most important methods for understanding mechanical behaviour of surface coatings providing a valuable link between chemistry, morphology, and performance properties. In this work, dynamic mechanical properties of several high performance industrial coatings were studied extensively. Four commercially available topcoats namely alkyd modified polyurethane (PU), economy aliphatic PU, high performance aliphatic PU and epoxy modified polysiloxane were selected based on their cure chemistries, volume solids, and overall performance. DMA was used to determine elastic modulus, glass transition temperature (T_g), crosslink density and creep behaviour of these coatings. DMA data were substantiated with mechanical and performance properties. Among the coatings, epoxy modified polysiloxane showed the highest T_g of 65.6 °C as well as crosslink density value of 2.24 × 10⁻³ mol/cc which was attributed to its superior mechanical and performance properties. In addition, topcoats were also subjected to artificial aging process in accelerated cyclic corrosion cabinet and QUV-weatherometer, respectively. The consequent changes in their physico-mechanical properties post exposure were also evaluated using DMA and correlated with other performance properties. After aging, the T_g increased substantially for all the coatings irrespective of their exposure type. For example, T_g of economy aliphatic PU increases from 38.4 °C to 52.9 °C and 51 °C after cyclic corrosion and UV-B weathering, respectively. However, crosslink densities either increased or decreased depending on the type of exposure and cure chemistries. These changes were corroborated using the Fourier transform infrared spectroscopy findings. The outcome of this study is expected to generate new insights into the behaviour of these coatings under dynamic mechanical stress and its relation with long term performance properties.     

Hydrogenated hydroxy-terminated polyisoprene (HHTPI) based urethane network: network properties

Polyurethane (PU) networks based on hydrogenated hydroxytelechelic polyisoprene (HHTPI) and isophorone diisocyanate isocyanurate (IIPDI) were prepared and studied. Determination of the critical conversion point (p_c=0.58) was obtained experimentally through rheological measurements. This value was similar to the value predicted using the Macosko Miller model. Differential scanning calorimetry (DSC) analyses show that PUs with a high degree of phase separation is obtained (81% for [NCO]/[OH]=1). This phase segregation decreased when hard segment content increased. Glass transition temperature of the soft segment, T_gs=−66 °C, was little affected by hard segment content. Thus, the resulting polyurethanes exhibit elastomeric properties.For [NCO]/[OH]>1 ratios, a second transition at 70 °C was observed and attributed to hard segment interactions. Using swelling measurements, the solubility parameter δ, polyurethane-THF interaction parameter (χ), crosslink densities (ν_e) and the molecular weight between crosslinks were determined.     

Fatty acid-based monomers as styrene replacements for liquid molding resins

One method of reducing styrene emissions from vinyl ester (VE) and unsaturated polyester resins (UPE) is to replace some or all of the styrene with fatty acid-based monomers. Methacrylated fatty acid (MFA) monomers are ideal candidates because they are inexpensive, have low volatilities, and free-radically polymerize with vinyl ester. The viscosity of VE resins using these fatty acid monomers ranged from 700-2000 cP, which is considerably higher than that of VE/styrene resins (∼100 cP). In addition, the T_g of VE/MFA polymers were only on the order of 80 °C, which is significantly lower than that of VE/styrene polymers. Decreasing the length of the base fatty acid chains from 18 to 12 carbon atoms improved the T_g by 20 °C, while lowing the resin viscosity from ∼2500 to ∼1000 cP. Residual unsaturation sites on the fatty acid backbone decreased the cure rate of the resins thereby decreasing polymer properties. Ternary blends of VE, styrene, and fatty acid monomers also effectively improved the flexural, fracture, and thermo-mechanical properties and reduced the resin viscosity to acceptable levels, while using less than 15 wt% styrene, far less than commercial VE resins.     

A new class of high Tg and organosoluble polynaphthalimides

A new class of soluble six-membered ring polynaphthalimides (PNIs) was synthesized from asymmetrical fluorinated naphthalene-substituted monomers. All the resulting PNIs were easily soluble in many organic solvents, such as N-methyl-2-pyrrolidinone (NMP), N,N-dimethylacetamide (DMAc), dimethyl sulfoxide (DMSO), and chloroform. They also showed good thermal stability with glass transition temperature of 340-386 °C, 10% weight loss temperature in excess of 529 °C. Polyimide 3c could be solution-cast into tough and flexible film. The film had a tensile strength, elongation at break, and Young's modulus of about 117.6 MPa, 23.6%, and 1.77 GPa, respectively. The gas permeation property of the film of 3c was investigated with oxygen permeability coefficient (PO₂=3.99) and permeability selectivity coefficient of oxygen to nitrogen (PO₂/PN₂=5.27). Therefore, these materials are expected to be a good alternative to PIs based on five-membered rings with applications in gas separation membranes.     

Polymeric nanoparticles from macroscopic crystalline monomers by facile solid-state polymerization in supercritical CO2

When macroscopic crystalline monomers were polymerized by a free-radical solid-state reaction in the presence of supercritical CO₂ (scCO₂), the resultant products were found to be composed of unexpected nanoparticle morphologies. In particular, the solid-state polymerization (SSP) of amino acid based monomers, acryloyl-β-alanine (ABA) and methacryloyl-β-alanine (MBA), initiated by azobisisobutyronitrile in scCO₂ (at 65 °C and 34.5 MPa), produced corresponding polymers having aggregated spherical architectures. The average diameters of the PABA and PMBA particles were measured to be 94 and 102 nm, respectively. In addition, high molecular weight polymers (PMBA, M_w = 3.8 × 10⁵ g/mol) with a high yield (∼96%) were obtained. The microscopic investigation revealed that a unique particle formation mechanism was involved in the SSP in which large sized crystalline monomers were chipped into small pieces during the initial stage of polymerization and subsequently converted into nanoscale objects after 24 h.     

Synthesis and properties of a series of cyanate resins based on phenolphthalein and its derivatives

Two new cyanate monomers simultaneously containing phthalide group and different alkyl substituents on the phenylene rings (o-PCY and t-PCY) and the Phenolphthalein-based cyanate (p-PCY) were successfully synthesized by the reaction of o-cresolphthalein, thymolphthalein and phenolphthalein with cyanogen bromide in the presence of triethylamine, respectively. Their chemical structures were confirmed by means of FTIR, NMR and elemental analysis methods. All these monomers owned sufficiently wide processing temperature windows and could be readily cured without the addition of catalyst. The dynamic mechanical analysis (DMA) results showed that the introduction of phthalide structure into the polycyanurate network could effectively improve the thermal properties of the cyanate ester (CE) resin. Especially, the T_g values of the fully cured p-PCY, o-PCY and t-PCY resins are 362 °C, 328 °C and 298 °C, respectively, which are apparently higher than that of most bisphenol-based cyanate resins reported in the literatures (190-290 °C). The thermal and thermo-oxidative properties as well as the water absorptions of the cured products were compared with those of the bisphenol A cyanate resin (BACY), and the structure-property relationships were explained according to the chemical structures and crosslinking densities of the formed polymer networks. The high-T_g thermosetting materials thus prepared are expected to expand the usage of CEs to areas where higher temperature requirements are encountered.     

Structure and thermo-mechanical properties study of polyurethane-urea/glycidoxypropyltrimethoxysilane hybrid coatings

A series of organic–inorganic hybrid coatings were prepared using polyurethane (PU)-urea and glycidoxypropyltrimethoxysilane (GPTMS) To prepare this first acid terminated saturated polyester, having 230 hydroxyl value and acid value 25 mg/KOH, were reacted with coupling agent GPTMS at different concentrations in the presence of base catalyst and each of them were further reacted with isophorone diisocyanate (IPDI) at NCO/OH ratio of 1.6:1 for 4–5 h at 70–80 °C These prepolymers were casted on tin foil and cured at ambient conditions for 6 h and prepared the hybrid coating free films by amalgamation. These free films were stored in the room temperature for 40 days and used for further characterization. The coating without and with different concentrations of GPTMS were named as base polymer and hybrid coatings, respectively. FTIR spectroscopy was used for the structural analysis of the coatings. Thermogravimetric analysis (TGA) showed that thermal stability of the hybrids was significantly higher than the base polymer. The onset degradation temperature of the base polymer starts at 268.9 °C, while it ranges from 279.1 °C to 290.8 °C for the hybrids based on the concentration of GPTMS used. The glass transition temperature (T_g) and storage modulus as determined from DMTA were higher for hybrid coatings as compared to base polymer. T_g of base polymer was 42.3 °C while it varies between 65.8 °C to 83.5 °C for hybrids.     

Effect of sintering temperature on ferroelectric properties of 0.94(K0.5Na0.5)NbO3–0.06LNbO3 system

Lead free 0.94(K_0.5Na_0.5NbO₃)–0.06(LiNbO₃) (KNN–LN) system was synthesized by conventional solid state reaction route (CSSRR). The KNN–LN system was calcined at 850 °C for 6 h for the formation of single perovskite phase whereas the sintering was done at 1050 °C, 1080 °C and 1100 °C for 4 h, respectively. The KNN–LN samples sintered at 1080 °C show better properties: room temperature (RT) dielectric constant (?_r) ∼936, dielectric loss (tan δ) ∼0.016 at 1 MHz, a relatively high bulk density (ρ) ∼4.385 g/cm³, which is 97.5% of the theoretical density (TD ∼ 4.51), remnant polarization (P_r) ∼6.4 μC/cm² and coercive field (E_c) ∼9.6 kV/cm have been observed.     

Mechanical behavior of La0.8Sr0.2Ga0.8Mg0.2O3 perovskites

This paper examines the important mechanical properties of commercially purchased La_0.8Sr_0.2Ga_0.8Mg_0.2O₃ at room temperature and 800 °C. Sr and Mg-doped lanthanum gallates (LSGM) are strong candidates for use as solid electrolytes in lower temperature solid oxide fuel cells operating at or below 800 °C. The material was found to be phase pure with a Young's modulus value of ∼175 GPa. The four point bending strength of the LSGM samples remained almost constant from 121 ± 35 MPa at room temperature to 126 ± 20 MPa at 800 °C. The fracture toughness, as measured by the single edge V notch beam (SEVNB) method, was 1.22 ± 0.06 MPa√m at room temperature, 1.04 ± 0.09 MPa√m at 700 °C followed by a small increase 1.31 ± 0.16 MPa√m at 800 °C. We also report, for the first time, the static subcritical (or slow) crack-growth (SCG) behavior of natural cracks in LSGM performed in four point bending tests at room temperature. The exponent of a power-law representation in the SCG tests was found to be n = 15, a rather low value showing LSGM to be highly susceptible to room temperature SCG.     

Structure formation in poly(ethylene terephthalate) upon annealing as revealed by microindentation hardness and X-ray scattering

The micromechanical properties (microindentation hardness, H, elastic modulus, E) of poly(ethylene terephthalate) (PET), isothermally crystallized at various temperatures (T_a) from the glassy state are determined to establish correlations with thermal properties and nanostructure. Analysis of melting temperature and crystal thickness derived from the interface distribution function analysis of SAXS data reveals that for T_a<190 °C the occurrence of two lamellar stack populations prevails whereas for samples annealed at T_a>190 °C a population of lamellar stacks with a unimodal thickness distribution emerges. The H and E-values exhibit a tendency to increase with the degree of crystallinity. The results support a correlation E/H∼20 in accordance with other previously reported data. The changes of microhardness with annealing temperature are discussed in terms of the crystallinity and crystalline lamellar thickness variation. Unusually high hardness values obtained for PET samples crystallized at T_a=190 °C are discussed in terms of the role of the rigid amorphous phase which offers for the hardness of amorphous layers constrained between lamellar stacks a value of H_a∼150 MPa. On the other hand, for T_a=240 °C the decreasing H-tendency could be connected with the chemical degradation of the material at high temperature.     

Densification and characterization of SiO2B2O3CaOMgO glass/Al2O3 composites for LTCC application

A glass/ceramic composite using lead-free low melting glass (SiO₂B₂O₃CaOMgO glass) with Al₂O₃ fillers was investigated. X-ray diffraction analysis revealed that the anorthite and cordierite phase appeared in the sintered composites. The dilatometric analysis showed that the onset of shrinkage took place at ∼624 °C for all the samples and the onset temperature was independent on the content of glass. The low melting glass significantly promoted densification of the composites and lowered the sintering temperature to ∼875 °C. The addition of 50 wt% glass sintered at 875 °C showed ε_r of 7.3, tan δ of 1.15×10⁻³, TEC of 5.41 ppm/°C, thermal conductivity of 3.56 W/m °C, and flexural strength of 184 MPa. The results showed that the SiO₂B₂O₃CaOMgO glass/Al₂O₃ composites were strong potential candidates for low temperature cofired ceramic substrate applications.     

Composition and poling condition-induced electrical behavior of (Ba0.85Ca0.15)(Ti1−xZrx)O3 lead-free piezoelectric ceramics

Lead-free (Ba_0.85Ca_0.15)(Ti_1−xZr_x)O₃ (BCTZ) piezoelectric ceramics were fabricated by normal sintering in air atmosphere. BCTZ ceramics with x = 0.10 possess a coexistence of tetragonal and rhombohedral phases at ∼40 °C. The Curie temperature of BCTZ ceramics decreases with increasing the Zr content. Piezoelectric properties of BCTZ ceramics are dependent on the poling conditions (i.e., the poling temperature and the poling electric field), and the underlying physical mechanism is illuminated by the phase angle. The BCTZ (x = 0.10) ceramic, which locates at the existence of two phases and is poled at E ∼ 4.0 kV/mm and T_p ∼ 40 °C, exhibits an optimum electrical behavior at a room temperature of ∼20 °C: d₃₃ ∼ 423 pC/N, k_p ∼ 51.2%, 2P_r ∼ 18.86 μC/cm², 2E_c ∼ 0.47 kV/mm, ?_r ∼ 2892, and tan δ ∼ 1.53%.     

Synthesis and properties of soluble poly[bis(benzimidazobenzisoquinolinones)] based on novel aromatic tetraamine monomers

Four aromatic tetraamine monomers possessing flexible ether linkages were successfully synthesized by nucleophilic aromatic substitution of hydroquinone, 4,4′-dihydroxybiphenyl, 2,2′-bis(4-hydroxyphenyl)propane, and 2,7-dihydroxynaphthalene with 5-chloro-2-nitroaniline, followed by reduction, respectively. With these monomers, a new class of soluble poly[bis(benzimidazobenzisoquinolinones)] was prepared by a one-step, high-temperature solution polycondensation. The resulting polymers were completely soluble in phenolic solvents and had high inherent viscosities ranging from 1.2 to 1.5 g dL⁻¹. These polymers had glass transition temperatures in the range of 427-449 °C. Thermogravimetric analysis showed that all polymers were thermally stable, with 5% weight loss recorded above 510 °C in nitrogen. The tough polymer films, obtained by casting from solution, had tensile strength, elongation at break, and tensile modulus values in the range of 79.5-114.5 MPa, 10.3-23.0%, and 1.1-1.7 GPa, respectively. It is demonstrated that these semiladder polymer membranes displayed high CO₂ permeability coefficients (P₂CO=31.6−96.5barrer) and permeability selectivity of CO₂ to CH₄(P₂CO/P₄CH=30.6−43.4).     

The use of bimodal blends of vinyl ester monomers to improve resin processing and toughen polymer properties

Vinyl ester (VE) monomers with bimodal molecular weight distributions were prepared by reacting methacrylic acid with blends of monodisperse epoxy resins ranging in molecular weight from 350-7000 g/mol. Monodisperse vinyl ester monomers were prepared from epoxy resins of a single molecular weight. The extent of vinyl ester formation was found to be near complete and side reactions, such as etherification, did not occur to a significant extent. The viscosities of these vinyl ester resins were measured as a function of styrene content. It was found that resin viscosity, η, increased exponentially and predictably as both the styrene content (S) decreased and as the number average molecular weight (M_n) of the vinyl ester monomers increased: η∼exp(M_n)/exp(S). Cure kinetics studies showed that the vinyl ester reactivity ratio decreased to 0.1 from 0.6 for bimodal blends relative to monodisperse resins while the styrene reactivity ratio increased from 0.4 to 0.6. Thus, the microgels in bimodal blends were smaller than in monodisperse resins. Emissions studies proved that decreasing the styrene content reduced the VOC emission rate and total emissions. Higher VE molecular weights decreased the overall emissions due to a reduction in monomer mobility. T_g decreased from 143 to 125 °C as M_n of the VE monomers increased from 540 to 920 g/mol; yet, T_g of these bimodal blends were still equal to or greater than that of commercial VE resins (∼125 °C). The fracture toughness of bimodal blends increased from ∼100 to ∼330 J/m² as VE M_n increased from 540 to 920 g/mol because of matrix toughening. The fracture properties did not improve as the styrene content increased from 35 to 45 wt% because of corresponding changes in the morphology. Yet, there were numerous low VOC bimodal formulations with fracture properties in excess of the low VOC Dow Derakane 441-400 (110 J/m²) and even the industry standard Derakane 411-350 (240 J/m²).     

Phase transitions in hydrothermal K2HPO4 solutions

A 0.1 M potassium phosphate (K₂HPO₄) solution was reacted in a flow-through cell pressurized to 22 MPa. Reduced light transmission through the cell windows was observed at a setpoint temperature ≥400 °C, along with a decrease in effluent conductivity, but with no effect on flow. These observations suggest solution separation at ∼360 °C, with accumulation of a salt-concentrated liquid in the cell body and transition of a dilute liquid to a supercritical fluid at temperature >374 °C. High-pressure differential scanning calorimetry experiments confirm an onset temperature of 354 °C with an endothermic transition at 377 °C and 22 MPa. For apparent density, ρ = 150-500 kg/m³, the average transition temperature for 0.1 M solutions, 375 ± 5 °C, is slightly elevated relative to that of water at 371 ± 4 °C. Highest deviation for 1.0 M solutions, 365 ± 15 °C, is attributed to increased K₂HPO₄ hydrolysis and polymerization reactions.