热轧DP600双相钢变形抗力的研究

本文通过Gleeble-1500热模拟机进行单道次压缩试验研究了热轧DP600双相钢低温点和高温点的变形抗力规律,分析了变形温度、变形速率、变形量对变形抗力的影响。结果表明,温度是最主要的影响因素,变形抗力随温度的升高而降低;随变形速率和变形量的增加而增大。对实验数据进行了回归计算,得到了精确度较高的低温点(500~700 ℃)和高温点(700~1200 ℃)周纪华-管克智变形抗力数学模型。该模型可以为实际生产提供指导。     

Tensile and Springback Behavior of DP600 Advanced High Strength Steel at Warm Temperatures

 In recent years, the use of advanced high strength steels in automotive industry has been increased remarkably. From advanced high strength steels, dual-phase (DP) steels have gained a great attention due to a combination of high strength and good formability. However, high strength usually increases springback behavior of material which creates problem for the parts during the assembly. In this study, uniaxial tensile deformation and springback behaviors of DP600 advanced high strength steel were investigated at rolling (0o), diagonal (45o), and transverse (90o) directions in the temperature range from room (RT) to 300 oC. All tests were performed at 25 mm/min deformation speed. A V-shape die (60o) was used for springback measurements. Results indicate that the formability and springback of the material were decreased with increasing the temperatures. The material showed complex behaviors at different directions and temperatures.     

Characteristics of Welding Crack Defects and Failure Mode in Resistance Spot Welding of DP780 Steel

The mechanical properties of welded joints in resistance spot welding of DP780 steel were tested,and three dif-ferent types of welding cracks in welded joints were investigated by optical microscopy,scanning electron microscopy and electron back-scattered diffraction.Finally,the failure mode of the welded joints in shear tensile test was dis-cussed.It is found the shear tensile strength of welded joints can be greatly improved by adding preheating current or tempering current.The surface crack in welded joint is intergranular fracture,while the inner crack in welded joint is transgranular fracture,and the surface crack on the edge of the electrode imprint can be improved by adding prehea-ting current or tempering current.The traditional failure mode criterion advised by American Welding Society is no longer suitable for DP780 spot welds and the critical nugget size suggested by Pouranvari is overestimated.     

热轧双相钢DP600组织性能的研究

选择添加铬、钼合金元素的碳、锰、硅系的高强双相钢DP600为研究对象,选择Gleeble-3800热模拟试验机为研究方法测定了DP600动态CCT曲线,并模拟DP600双相钢热轧过程。采用金相组织观察、织构分析及力学性能测试等手段分析了不同工艺制度下双相钢组织及织构变化规律以及对性能的影响,从中获得最佳组织配比及优化的热轧工艺参数。根据优化的中试结果,进行了热轧双相钢DP600的工业试制。结果表明,试制样品的显微组织为铁素体及马氏体;屈强比均小于0.65,抗拉强度均在600 MPa以上;伸长率在24%以上;其拉伸曲线均为连续曲线,无屈服点伸长,具有典型的双相钢特征。     

Influence of Spot Welding on Welding Fatigue Properties of CR340 Steel Joints

Total 72 lapped specimens including six different kinds of CR340 steel structures were prepared to study the influence of the spot welding technology on their fatigue characteristics.Fatigue test and group method were em-ployed and performed on each sample to obtain the fatigue experimental data of each structure under four stress lev-els.The results show that the spot welding technology had a notable impact on the fatigue performance of both the shear and tensile joints.It can significantly improve the fatigue strength of the structure,the consistency and repeat-ability of experimental data,as well as the stability and reliability of the structure under dynamic load environment. The shear spot welding structure demonstrates the best fatigue performance which is very important for wide appli-cation in engineering of this method.     

Microstructure and Mechanical Properties of GMAW Weld Metal of 890MPa Class Steel

The relationship between microstructure and mechanical properties of gas metal arc weld metal with strength over 890 MPa is discussed. The microstructure of the weld metals is characterized with OM, SEM, TEM and EBSD. The microstructure of the weld metals is mainly composed of martensite and bainite. Experimental results show that the microstructure with predominant fine lath bainite possesses good toughness of 77 .l, while its yield strength is less than 800 MPa. The microstructure of coarse lath martensite and bainite has the lowest toughness of 43 J and its yield strength is 820 MPa. The mixed microstructure with fine martensite, bainite and retained austenite films bears good combination of toughness and yield strength （62 J and 880 MPa, respectively）. It is concluded that fine effective grain size and ductile phase of austenite films are two main factors to achieve good mechanical properties.     

Abrasive Wear Resistance of Dual Phase Steels DP980 and DP600

The abrasive wear resistance of dual phase(DP)steels DP980 and DP600 was investigated by using an ASTM rubber wheel abrasion tester.At 2.40m·s-1 sliding speed under 19.9Nload with 180-355μm abrasive sands,the wear rates of DP980 and DP600were 1.01×10-11 and 0.86×10-11 m3·m-1,respectively,corresponding to about 1.9and 2.3times of the relative wear resistance of normal low-carbon steel ASTM A283 C.Using directly water quenching from austenitic temperature,the abrasive wear resistance of DP980 samples under 19.9 N load could be improved by 1.65 times.The wear rates of DP980 and DP600samples decreased respectively with increasing sliding speed and abrasive particle size and decreasing applied load.The experimental results reveal that the effect of martensite on the wear resistance not only depends on the volume fraction but also depends on the morphology,distribution and grain size.     

宝钢1880mm热轧试生产DP600双相钢的组织性能

采用Si-Mn系简单成分设计,充分发挥宝钢1 880 mm热连轧机组的密集冷却能力和卷取能力,通过密集水冷—空冷—水冷的三段式冷却模式和低温卷取,成功实现在1 880 mm机组工业试生产600 MPa级热轧双相钢。结果表明,通过合理的冷却速度、中间待温温度和待温时间配合,试验钢可获得铁素体和马氏体比例适合的双相组织,力学性能满足600 MPa级双相钢设计要求;同时试验发现,冷却和卷取工艺显著影响双相钢的微观组织和性能,因轧速变化造成钢卷头尾冷却条件不一致,导致钢卷不同位置力学性能波动较大。     

热输入对DP600激光焊组织和力学性能的影响

摘要：为了研究DP600钢的焊接性能,采用5种不同的激光焊接工艺进行焊接试验。结果表明,焊接接头表面成形质量良好,随着热输入的增加,上下熔宽逐渐增大;熔融区均为板条状马氏体组织,当热输入高于33J/mm时热影响区组织为马氏体、铁素体和少量的回火马氏体;当热输入低于33J/mm时,热影响区组织为马氏体和铁素体。在低热输入条件下,回火时间很短,马氏体未发生分解;在高的热输入条件下,回火时间较长,马氏体分解显著,热影响区中出现M3C型碳化物,碳化物形貌以球状和片状为主。从熔融区到母材,显微硬度值逐渐降低;焊接接头静态拉伸失效位置均在母材,拉伸断口为韧性断口,DP600钢激光焊接接头不存在软化现象。     

超快冷工艺下600MPa高强钢的组织与性能

 以一种屈服强度为600MPa的热轧高强钢为研究对象,进行了超快冷工艺与层流冷却工艺的对比试验,对试验钢进行了力学性能、SEM、TEM及EDS分析。结果表明：与层流冷却工艺相比,超快冷工艺有效提高了钢的性能,屈服强度和抗拉强度分别提高了90和60MPa,其屈服强度、抗拉强度和断后伸长率分别为670、740MPa及19％,－20℃冲击功为105J,具有良好的强度及韧性。经过超快冷后,试验钢的组织为细化的铁素体,其强化相为细小的铁素体及细小析出物。     

高级别管线钢的组织性能及变形抗力模型

以X80管线钢为例,对高级别管线钢的组织性能及变形抗力模型进行了研究.对实验室试制的X80级高级别管线钢的力学性能、显微组织进行了分析研究;利用Gleeble-1500热模拟试验机对高级别管线钢的变形抗力模及其影响因素型进行了研究.结果表明:此次实验室试制的厚度为11 mm的X80高级别管线钢力学性能优良,平均屈服强度为640 MPa,平均抗拉强度为730 MPa,屈强比为0.88,-20℃条件下平均冲击功为320J.通过对试验钢进行显微组织观察发现X80级高级别管线钢的显微组织主要为粒状贝氏体加针状铁素体组织.     

HRBL600钢种的研制与开发

通过对HRBL600热轧左旋带肋钢筋新钢种的开发实践,对开发过程以及过程中出现的各类问题进行分析探讨,为公司即将开发的各种优质钢提供参考方案。     

高强度高耐候钢性能控制措施初探

探讨了提高高强度高耐候钢冲击韧性和焊接性能的途径。试验表明，采用超纯净化(及Nb Ti微合金化) 控制N、O化物冶金处理 控轧控冷的综合控制工艺，可达到上述目的。     

高强度船用钢板焊接性能的分析

介绍了对高强度船用钢的焊接试验情况，分析了试验用钢焊接接头的力学性能、冲击性能、硬度以及显微组织。试验结果表明试验用钢板具有优良的焊接性能，完全满足各船级社对船板的严格要求。     

Effect of Heat Treatment on Delayed Fracture Resistance of High Strength Steel 30CrMnSi2NiNb

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1000MPa级DP钢的准静态拉伸行为与应变速率的关系

研究1000MPa的双相钢（DP钢）在室温下的准静态拉伸行为与应变速率（10^-2、10^-1、10^-1s^-1）的关系。结果表明,在准静态拉伸条件下,DP钢的拉伸性能是与应变速率相关的。随着应变速率提高,材料的屈服强度、抗拉强度、屈强比和加工硬化指数明显升高,而均匀伸长率、断裂伸长率略有下降;另外,应变速率对材料的...     

冷轧双相钢DP800生产工艺及性能研究

探讨了800 MPa级冷轧双相钢的成分体系、冷却处理工艺、组织及性能;研究了退火温度、冷却速率对双相钢性能的影响,分析了双相钢的强化机理,并且优化了退火工艺参数。结果表明,冶炼过程采用C-Si-Mn-Cr-V成分体系,轧制过程采用650℃±20℃的中温卷取,连续退火过程中快冷段投入高氢(H2含量20%)冷却,冷速达到42~50℃/s,能够得到由铁素体和马氏体组成的冷轧双相钢DP800,综合力学性能优良。