Hydrodesulfurization over intrazeolite molybdenum nitride clusters prepared by using hexacarbonyl molybdenum as a precursor

Metal nitride catalysts have received extensive attention because of their potential high performance for hydrodesulfurization (HDS). In the present study, highly dispersed Mo nitride clusters having a composition of Mo₂N are synthesized in zeolite pores by means of a CVD method using Mo(CO)₆ as a precursor. The catalytic properties of the molybdenum nitride catalysts for the HDS of thiophene are compared with that of an intrazeolite molybdenum sulfide catalyst. The molybdenum nitride catalyst shows a more stable thiophene HDS activity than the molybdenum sulfide catalyst. Molybdenum nitride clusters are only partially sulfided even after a prolonged HDS reaction.     

Effect of EDTA on hydrotreating activity of CoMo/γ-Al2O3 catalyst

γ-Al₂O₃ supported Co (0–4.5 wt%) Mo (9.0 wt%) sulfide catalysts were prepared in the presence and the absence of ethylenediaminetetraacetic acid (EDTA). The hydrodenitrogenation (HDN) activity of these catalysts was studied in the model reaction of 2,6-dimethylaniline (DMA) at 300 °C under 4 MPa. The CoMo/Al₂O₃ catalysts prepared with the EDTA showed higher HDN of DMA than those prepared without EDTA. The maximum of 36% increase in rate constant of HDN of DMA was observed over the catalyst with 3% Co prepared using EDTA. The FT-IR spectroscopy of adsorbed CO on CoMo catalysts showed that EDTA addition promoted the formation of catalytically active “CoMoS” phase as evidenced from increases in intensity of band at 2070 cm⁻¹, which is maximum for 3% Co loaded catalysts. The HDN and hydrodesulfurization (HDS) activity of 3% Co loaded catalyst prepared using EDTA was tested and compared with those catalyst prepared without EDTA in a trickle bed reactor using heavy gas oil derived from Athabasca bitumen in the temperature range 370–400 °C and 8.8 MPa. Improved HDN and HDS conversion of heavy gas oil was obtained for the catalyst prepared with EDTA.     

Effects of preparation conditions in hydrothermal synthesis of highly active unsupported NiMo sulfide catalysts for simultaneous hydrodesulfurization of dibenzothiophene and 4,6-dimethyldibenzothiophene

Unsupported NiMo sulfide catalysts were prepared from ammonium tetrathiomolybdate (ATTM) and nickel nitrate by using a hydrothermal synthesis method involving water, organic solvent and hydrogen. The activity of these catalysts in the simultaneous hydrodesulfurization (HDS) of dibenzothiophene (DBT) and 4,6-dimethyldibenzothiophene (4,6-DMDBT) was much higher than that of the commercial NiMo/Al₂O₃ sulfide catalysts. Interestingly, the unsupported NiMo sulfide catalysts showed higher activity for hydrogenation (HYD) pathway than the direct desulfurization (DDS) pathway in the HDS of DBT. The same trends were observed for the HDS of 4,6-DMDBT. Morphology, surface area, pore volume and the HDS activity of unsupported NiMo sulfide catalyst depended on the catalyst preparation conditions. Higher temperature and higher H₂ pressure and addition of an organic solvent were found to increase the HDS activity of unsupported NiMo sulfide catalysts for both DBT and 4,6-DMDBT HDS. Higher preparation temperature increased HYD selectivity but decreased DDS selectivity. High-resolution TEM images revealed that unsupported NiMo sulfide prepared at 375 °C shows lower number of layers in the stacks of catalyst with more curvature and shorter length of slabs compared to that prepared at 300 °C. On the other hand, higher preparation pressure increased DDS selectivity but decreased HYD selectivity for HDS of 4,6-DMDBT. HRTEM images showed higher number of layers in the stack for the NiMo sulfide prepared under an initial H₂ pressure of 3.4 MPa compared to that under 2.1 MPa. The optimal Ni/(Mo + Ni) ratio for the NiMo sulfide catalyst was 0.5, higher than that for the conventional Al₂O₃-supported NiMo sulfide catalysts. This was attributed to the high dispersion of the active species and more active NiMoS generated. The present study also provides new insight for controlling the catalyst selectivity as well as activity by tailoring the hydrothermal preparation conditions.     

Rhodium phosphide catalyst for hydrodesulfurization: Low temperature synthesis by sodium addition

Effect of sodium (Na) addition on rhodium phosphide (Rh₂P) formation on MFI zeolite, SiO₂ and Al₂O₃ and hydrodesulfurization (HDS) activity were examined. The TPR results revealed that Na addition enhanced reducibility of phosphates. The XRD results indicated that Rh₂P phase was easily formed on NaMFI support as compared with on HMFI support. The maximum HDS activity of Rh–P/NaMFI catalyst was obtained at lower reduction temperature and this activity was higher than that of Rh–P/HMFI catalyst. We concluded that since Na would weaken interaction between Al and phosphate, high HDS activity of Rh–P/NaMFI catalyst was observed at lower reduction temperature.     

Preparation and activity of a sulfided Co-Mo/Al2O3 catalyst prepared by thermodecomposition of Co(CO)3NO

IR characterization and activity measurements of a sulfided Co-Mo/Al₂O₃ catalyst (3.6% CoO; 14% MoO₃) prepared by thermodecomposition of Co(CO)₃NO on a sulfided Mo/Al₂O₃ sample are compared to those of the conventional Co-Mo/Al₂O₃ industrial catalyst. The ex-carbonyl preparation leads to a higher degree of promotion for the Co-Mo couple, as evidenced by a two-fold increase in HDS activity and by a more intense signal of adsorbed CO on the promoted sites. On the other hand, the hydrogénation activity is not sensitive to the method of preparation.     

States of carbon nanotube supported Mo-based HDS catalysts

As HDS catalysts, the supported catalysts including oxide state Mo, Co–Mo and sulfide state Mo on carbon nanotube (CNT) were prepared, while the corresponding supported catalysts on γ-Al₂O₃ were prepared as comparison. Firstly, the dispersion of the active phase and loading capacity of Mo species on CNT was studied by XRD and the reducibility properties of Co–Mo catalysts in oxide state over CNTs were investigated by TPR while the sulfide Co–Mo/CNT catalysts were characterized by XRD and LRS techniques. Secondly, the activity and selectivity of hydrodesulfurization (HDS) of dibenzothiophene with Co–Mo/CNT and Co–Mo/γ-Al₂O₃ were studied. It has been found that the main active molybdenum species in the oxide state MoO₃/CNT catalysts were MoO₂, rather than MoO₃ as generally expected. The maximum loading before formation of the bulk phase was lower than 6%m (calculated in MoO₃). The TPR studies revealed that that active species in oxide state Co–Mo/CNT catalysts were more easily reduced at relatively lower temperatures in comparison to those in Co–Mo/γ-Al₂O₃, indicating that the CNT support promoted the reduction of active species. Among 0–1.0 Co/Mo atomic ratio on Co–Mo/CNT, 0.7 has the highest reducibility. It shows that the Co/Mo atomic ratio has a great effect on the reducibility of active species on CNT and their HDS activities and that the incorporation of cobalt improved the dispersion of molybdenum species on CNT and mobilization. It was also found that re-dispersion could occur during the sulfiding process, resulting in low valence state Mo₃S₄ and Co–MoS_2.17 active phases. The HDS of DBT showed that Co–Mo/CNT catalysts were more active than Co–Mo/γ-Al₂O₃ and the hydrogenolysis/hydrogenation selectivity of Co–Mo/CNT catalyst was also much higher than Co–Mo/γ-Al₂O₃. For the Co–Mo/CNT catalysis system, the catalyst with Co/Mo atomic ratio of 0.7 showed the highest activity, whereas, the catalyst with Co/Mo atomic ratio of 0.35 was of the highest selectivity.     

Synthesis, characterization and hydrotreating performance of supported tungsten phosphide catalysts

Supported tungsten phosphide catalysts were prepared by temperature-programmed reduction of their precursors (supported phospho-tungstate catalysts) in H₂ and characterized by X-ray diffraction (XRD), BET, temperature-programmed desorption of ammonia (NH₃-TPD) and X-ray photoelectron spectroscopy (XPS). The reduction-phosphiding processes of the precursors were investigated by thermogravimetry and differential thermal analysis (TG-DTA) and the suitable phosphiding temperatures were defined. The hydrodesulfurization (HDS) and hydrodenitrogenation (HDN) activities of the catalysts were tested by using thiophene, pyridine, dibenzothiophene, carbazole and diesel oil as the feedstock. The TiO₂, γ-Al₂O₃ supports and the Ni, Co promoters could remarkably increase and stabilize active W species on the catalyst surface. A suitable amount of Ni (3%–5%), Co (5%–7%) and V (1%–3%) could increase dispersivity of the W species and the BET surface area of the WP/γ-Al₂O₃ catalyst. The WP/γ-Al₂O₃ catalyst possesses much higher thiophene HDS and carbazole HDN activities and the WP/TiO₂ catalyst has much higher dibenzothiophene (DBT) HDS and pyridine HDN activities. The Ni, Co and V can obviously promote the HDS activity and inhibit the HDN activity of the WP/γ-Al₂O₃ catalyst. The G-Ni5 catalyst possesses a much higher diesel oil HDS activity than the sulphided industrial NiW/γ-Al₂O₃ catalyst. In general, a support or promoter in the WP/γ-Al₂O₃ catalyst which can increase the amount and dispersivity of the active W species can promote its HDS and HDN activities.     

Instability of zeolite Y supported cobalt sulfide hydrotreating catalysts in the presence of H2S

The influence of the sulfidation temperature of dehydrated ion exchanged CoNaY on the catalytic activity and structure was studied by thiophene HDS activity measurements, overall sulfur analysis, temperature programmed sulfidation, Xe adsorption measurements in combination with¹²⁹Xe NMR, EXAFS and ESR. It was shown that up to a sulfidation temperature of 573 K small highly active Co sulfide clusters were formed in the supercages. Sulfidation above 573 K led to decomposition of these Co sulfide particles by a protolysis reaction resulting in the formation of H₂Sand a blue colored Co compound having almost no HDS activity. This revised version was published online in July 2006 with corrections to the Cover Date.     

Preparation of Co–Mo/B2O3/Al2O3 catalysts for hydrodesulfurization: Effect of citric acid addition

The effect of citric acid (CA) addition was studied on the HDS of thiophene over Co–Mo/(B)/Al₂O₃ catalysts. The catalysts were characterized by means of LRS, Mo K-edge EXAFS, NO adsorption capacity measurements, and UV–vis spectra. The catalysts were subjected to a chemical vapor deposition (CVD) technique using Co(CO)₃NO as a precursor of Co in order to get deeper insights into the effect of citric acid addition. It was shown that the HDS activity was enhanced by the citric acid addition up to the CA/Mo mole ratio of around 1 and leveled off with further addition. The amount of Co anchored by the CVD was increased by the addition of citric acid, suggesting an increase in the dispersion of MoS₂ particles on the catalyst by the simultaneous presence of Co, Mo and citric acid, in conformity with the increase in the NO adsorption capacity. In contrast to Co–Mo catalysts, the edge dispersion of MoS₂ particles in Mo/B/Al₂O₃ was not affected by the addition of citric acid. The LRS, UV–vis spectra and Mo K-edge EXAFS showed that Co–CA and Mo–CA surface complexes are formed by the addition of citric acid. The Co–CA surface complex is more preferentially formed on CoMo/Al than on CoMo/B/Al, in agreement with a greater promoting effect of citric acid at a lower CA/Mo mole ratio for CoMo/Al than for CoMo/B/Al.     

Improved stability of Co-Ferrierite catalyst by Mn in dry–wet cycles of lean CH4-SCR of NOx

Ion-exchanged Co, Mn and Co,Mn-FER zeolite was tested as catalyst for the selective reduction of NO_x with CH₄ in the presence of O₂ under dry and wet (1 vol% H₂O) cycles. Under hydrothermal conditions Co-FER undergoes a progressive loss of activity, while Co,Mn-FER catalyst shows an increased water resistance. UV-VIS spectra of monometallic and bimetallic catalysts collected before and after dry–wet catalytic cycles show a change of Co species distribution within the zeolite upon heating and exposure to water. However, the presence of Mn prevents the decrease in the population of the most active Co²⁺ site in the presence of water and stabilises the catalytic activity, as evidenced in 80 h time on stream run.     

The Catalytic Activity of Co/ZrO2 for NO Reduction with Propane in O2 Presence

The selective catalytic reduction (SCR) of NO by propane in the presence of excess oxygen was studied on a Co/ZrO₂ catalyst. This system is present as active for the NO reduction to N₂. It was found that the addition of Co could improve the activity and selectivity of propane towards NO_x reduction. The activity depends strongly on the space velocity (GHSV) when the system works with low oxygen concentration and it is independent of the space velocity when the system operates with excess oxygen. The water vapor present in the feed produces deactivation in the catalyst as well as in the support.     

Co–Pd/γ‐Al2O3 catalyst for heavy oil upgrading: Desorption kinetics,reducibility and catalytic activity

The influence of Pd on a Co–Pd/γ‐Al₂O₃ heavy oil upgrading catalyst is investigated using different physicochemical and reactive Characterization techniques. Nitrogen adsorption isotherm analysis shows that the specific surface area and porosity of the support alumina is significantly decreased due to the blockage of the pores by the loaded cobalt species. The estimated activation energy of NH₃ desorption is found to be less for Co–Pd/γ‐Al₂O₃ sample, which confirms improved acidity due to Pd. TPR experiments show that the reducibility of the catalyst is significantly improved with the presence of Pd. Higher metal dispersion and hydrogen spillover effects are the main reasons for the enhanced reducibility of the Pd promoted catalyst as revealed by the H₂‐pulse chemisorptions study. When evaluated using VGO as feed stock, the Co–Pd/γ‐Al₂O₃ displayed superiority both in hydrodesulphurisation (HDS) and hydrocracking (HC) activities as compared to the unpromoted Co/γ‐Al₂O₃ catalyst. The coke deposition on the spent catalyst is also found to be low due to the Pd promotional effects. This is an encouraging result, given that higher hydrogenation activity of the catalyst can be achieved without compromising the cracking activity and sustained activity of the catalyst.     

Effect of the electronic properties of Mo sulfide phase on the hydrotreating activity of catalysts supported on Al2O3, Nb2O5 and Nb2O5/Al2O3

Activity in thiophene hydrodesulfurization (HDS) and in the three routes of 2,6-dimethylaniline (DMA) decomposition was examined on Mo sulfide catalysts supported on Al₂O₃, Nb₂O₅ and Nb₂O₅–Al₂O₃. Catalysts activity is enhanced when Mo phase is deposited on niobium-containing support. For HDS and for the hydrogenation route of DMA decomposition, the niobium-containing support strongly contributes to the catalyst activity whereas the activity of the Mo phase per Mo atom decreases with the increase of niobium amount in the support. By contrast, as for the DMA route, which leads to xylene formation (XYL), the activity of the Mo sulfide phase per Mo atom is strongly enhanced. The electronic properties of the MoS₂ phase were studied by means of IR spectroscopy of CO adsorption. Comparison of ν(CO/Mo) wavenumbers reveals an upward shift when Mo sulfide phase is deposited on Nb-containing support. The modification of the electronic properties of the sulfide phase is related to an interaction Mo–Nb either through the formation of a mixed Mo–Nb sulfide phase, or through the interaction MoS₂ slabs – support whose strength depends on the support acidity. Hence, the beneficial effect for xylene formation route is attributed to a decrease of the electron density of the Mo sulfide phase that should strengthen the DMA adsorption on the sulfide phase.     

The functionalities of Pt/γ-Al2O3 catalysts in simultaneous HDS and HDA reactions

A Pt/γ-Al₂O₃ catalyst was tested in simultaneous hydrodesulfurization (HDS) of dibenzothiophene and hydrodearomatization (HDA) of naphthalene reactions. Samples of it were subjected to different pretreatments: reduction, reduction–sulfidation, sulfidation with pure H₂S and non-activation. The reduced catalyst presented the best performance, even comparable to that of Co(Ni)Mo catalysts. All catalyst samples were selective to the HDS reaction over HDA, and to the direct desulfurization pathway of dibenzothiophene HDS over the hydrogenation reaction pathway of HDS. The effect of H₂S partial pressure on the functionalities of the reduced Pt/γ-Al₂O₃ catalyst was studied. The results showed that an increase in H₂S partial pressure does not cause poisoning, but an inhibition effect, without changing the catalyst selectivity. Accordingly, the activity trends were ascribed to adsorption differences between the different reactive molecules over the same catalytic active site. TPR characterization along with a thermodynamics analysis showed that the active phase of reduced Pt/γ-Al₂O₃ is constituted by Pt⁰ particles. However, presulfidation of the catalyst leads to a mixture of PtS and Pt⁰ which has a negative effect on the catalytic performance without changing catalyst functionalities.     

A role of molybdenum and shape selectivity of catalysts in simultaneous reactions of hydrocracking and hydrodesulfurization

The hydrocracking and hydrodesulfurization (HDS) of n-heptane containing 0.2 mole% dibenzothiophene (DBT) were performed simultaneously using NiPtMo catalysts supported on HZSM-5, LaY and γ-Al₂O₃ in a high pressure fixed bed reactor. Molybdenum played an important role in both hydrocracking and hydrodesulfurization (HDS). We found that the sulfur compound, dibenzothiophene (DBT). in the reactant was adsorbed on a molybdenum site and converted to hydrogen sulfide so that the active sites of the catalysts for hydrocracking were less poisoned by DBT and the conversion of n-heptane over molybdenum impregnated catalyst was higher than that over molybdenum-free catalyst. The crystal structures of the molybdenum supported on the zeolite and γ-Al₂O₃ were mainly MoO_2.5 (OH)_0.5[021] and MoO₃[210] respectively as shown by XRD analysis. The structure of MoO_2.5(OH)_0.5 was easily reduced to MoS₂[003] during the reaction. After the reaction of 100 hours over the catalyst supported on γ-Al₂O₃ the crystal structure of MoO₃[210] partially changed to MoO₃[300] and the structure of MoS₂[003] was not observed. Because of the reactant shape selectivity of zeolite, the acid and the metal sites in the intracrystalline of the catalysts supported on zeolites were less poisoned by DBT. Therefore, both hydrocracking and HDS using n-heptane containing 0.2 mole% of DBT were successfully demonstrated over the prepared catalysts.     

Structural stabilisation of (CoO)x clusters in ZSM5 zeolites

The structure and stability of (CoO) _x clusters in siliceous ZSM5 (silicalite) and on SiO₂ have been investigated using atomistic simulation techniques. The deconvolution of the energy into distortion and interaction contributions revealed that the improved stability of the supported clusters is due to the energy gained from the cluster-host interaction. (CoO) _x clusters in ZSM5 of between 4 and 6 Co atoms showed an enhanced stability, while clusters larger than 18 Co atoms were sterically limited inside the zeolite lattice.     

Zeolite beta synthesized with acid-treated metakaolin and its application in diesel hydrodesulfurization

A new type of zeolite beta (denoted as MB) with multi-pore system was synthesized by using in situ synthesized method from kaolin mineral in this study. NiW/Al₂O₃–MB and NiW/TiO₂–Al₂O₃–MB catalysts were prepared and the hydrodesulfurization (HDS) activities of these catalysts were evaluated with FCC diesel feed. The samples were characterized by N₂ physisorption, XRD, SEM, TPR, FT-IR spectroscopy of pyridine adsorption, HRTEM and XPS techniques. The HDS results showed that the MB-containing catalyst exhibited much higher HDS conversion (98.7%) than that of NiW/γ-Al₂O₃ (97.5%). The incorporation of TiO₂ into the composite supports further increased the HDS conversion (99.3%) of NiW/TiO₂–Al₂O₃–MB. The higher HDS activity was mainly associated with the appropriate ratio of B/L (Brönsted acid/Lewis acid) and the enhanced hydrogenation activity.     

Catalytic activity of Co,Mo and CoMo supported on NaY zeolite: hydrodesulfurization of gas oil at high pressure

Three series of Co/NaY, Mo/NaY and CoMo/NaY zeolite catalysts with variable metal content, prepared by a conventional impregnation method, were characterized by XRD, IR spectroscopy (oxide state) and acidity measurements (sulfide state), and tested in hydrodesulfurization (HDS) of gas oil at high pressure in the temperature range 275–350°C. The combined results of surface area, XRD and IR showed that in the catalysts with high metal loading a small loss in crystallinity and a partial blockage of the zeolite supercages were produced by Mo oxide species. The number of acid sites, which was lower for the Co/NaY than for the Mo/NaY catalysts, increased with increasing Co or Mo loading, but the strength of the acid sites was stronger for the Co/NaY series. HDS specific activities of the Co/NaY and Mo/NaY monometallic catalysts reached a maximum at very low loadings of Co ( 0.10 at. nm^–2) or Mo ( 0.16 at. nm^–2) by the double action of the metal sulfide species and the strong acid sites generated on the zeolite by the Co or Mo incorporation. In the binary CoMo/NaY catalysts, the synergy between Co and Mo species was significant for high Mo contents only.     

Microwave catalytic NOx and SO2 removal using FeCu/zeolite as catalyst

Non-thermal plasma technology is a promising process for flue gas treatment. Microwave catalytic NO_x and SO₂ removal simultaneously has been investigated using FeCu/zeolite as catalyst. The experimental results showed that a microwave reactor with FeCu/zeolite only could be used to microwave catalytic oxidative 91.7% NO_x to nitrates and 79.6% SO₂ to sulfate; the reaction efficiencies of microwave catalytic reduction of NO_x and SO₂ in a microwave reactor with FeCu/zeolite and ammonium bicarbonate (NH₄HCO₃) as a reducing agent could be up to 95.8% and 93.4% respectively. Microwave irradiation accentuates catalytic reduction of SO₂ and NO_x treatment, and microwave addition can increases SO₂ removal efficiency from 14.5% to 18.7%, and NO_x removal efficiency from 13.4% to 18.7%, separately. FeCu/zeolite catalyst was characterized by X-ray diffraction (XRD), X-ray photoelectron spectrum analysis (XPS), scanning electron microscopy (SEM) and the Brunauer Emmett Teller (BET) method. Microwave catalytic NO_x and SO₂ removal follows Langmuir-Hinshelwood (L-H) kinetics.     

Dibenzothiophene HDS Over Sulphided CoMo on High‐Silica USY Zeolites

USY faujasites (SiO₂/Al₂O₃ = 12, 30 and 80) were used as hydrodesulphurization (HDS) catalyst supports. Mo, Co and P were impregnated at two concentrations: ～12.5, ～3 and ～1.6 mass %; ～18, ～5.5 and ～2.2 mass % (CL and HL series, respectively). Surface acidity decreased after Co‐Mo‐P deposition. Sulphided catalysts were tested in dibenzothiophene (DBT) HDS (320°C, 5.59 MPa). The HDS rate slightly increased with both SiO₂ content and Co‐Mo‐P loading. High selectivity to hydrogenated products suggested deficient Mo promotion in CL solids. Improved Mo promotion by Co (HL series) could be responsible for higher activity and marked selectivity to desulphurization to biphenyl.