Stress—corrosion cracking of austenitic stainless steel in hydrochloric acid media at room temperature

Stress—corrosion cracking of solution quenched, type 304, stainless steel can occur at room temperature in HCl solutions ranging between 5·10^?1M and 1M HCl. The cracking observed in HCl solutions is similar to that previously observed in H₂SO₄ + NaCl and HClO₄ + NaCl solutions. Cracking occurs at ? 0·200 V (NHE), in the active potential region, it is under cathodic control, and it develops in conditions under which the corrosion rate of the external surface area is more or less constant and independent of the HCl concentration, in the range 10^?1 M?1 M HCl. At higher HCl concentrations, corrosion rates increase and uneven, general corrosion occurs instead of cracking. The development of pitting and stress—corrosion cracking under active conditions precludes the conclusion that active—passive cells always play a role in localized corrosion and, in particular, in stress—corrosion cracking. Under these conditions, it has been shown that sensitized and non-sensitized specimens behave similarly (giving rise in both cases to transgranular cracking); active—passive cells, due to chromium depletion at the grain boundaries, are not involved. Active—passive corrosion mechanisms can however arise at more noble potentials (0·100?0·200 V NHE), as in the case of HClH₂O₂ solutions of specific concentration, producing intergranular corrosion of the stainless steel in the sensitized condition.     

Investigation of adsorption and corrosion inhibition effect of 1,1’-thiocarbonyldiimidazole on mild steel in hydrochloric acid solution

The adsorption and inhibition effect of 1,1′-thiocarbonyldiimidazole (TCDI) on the corrosion of mild steel (MS) in 0.5 M HCl solution was studied in both short and long immersion time (120 h) with the help of electrochemical impedance spectroscopy (EIS) and linear polarization resistance (LPR) techniques. For long-time tests, the hydrogen gas evolution (VH₂-t) and the change of open circuit potential with immersion time (E _ocp-t) were also utilized in addition to the former two techniques. The surface morphology of MS after its exposure to 0.5 M HCl solution with and without 1.0 × 10⁻² M TCDI was examined by scanning electron microscopy (SEM). It was demonstrated that the inhibition efficiency of studied inhibitor is concentration depended and increased with TCDI concentration. The higher value of inhibition efficiency was obtained after longer immersion time merely on the basis of strong increase of corrosion rate of mild steel in the blank solution. The high inhibition efficiency was discussed in terms of adsorption of inhibitor molecules and protective film formation on the mild steel surface which was substantiated by SEM micrographs. The adsorption of TCDI on MS was found to obey Langmuir adsorption isotherm.     

Study of the pitting corrosion of superduplex stainless steel and X-65 carbon steel during erosion–corrosion by cyclic polarisation technique

Erosion-enhanced corrosion behaviour of X-65 carbon steel and UNS S32750 superduplex stainless steel was investigated by electrochemical cyclic polarisation. The tests were performed using a jet slurry device coupled with a potentio-galvanostat at various jet velocities of 4, 6.5 and 9?m?s^?1 and impingement angles of 30 and 90? in a 3.5?wt-% NaCl water containing 6?wt-% silica sand particles. The results showed that increasing the jet velocity and impingement angle increased the corrosion rate of both alloys. Negative hysteresis and greater E_rp than OCP were observed for superduplex stainless steel in all erosion–corrosion conditions that indicated the pitting resistance of the alloy. However, the low resistance of carbon steel against pitting during erosion–corrosion was demonstrated by positive hysteresis in the cyclic polarisation curves as well as SEM images of the eroded surfaces.     

Schiff’s base of pyridyl substituted triazoles as new and effective corrosion inhibitors for mild steel in hydrochloric acid solution

Three Schiff’s bases namely (3-phenylallylidene) amino-5-(pyridine-4-yl)-4H-1,2,4-triazole-3-thiol (SB-1), 3-mercapto-5 (pyridine-4-yl)-4H-1,2,4-triazole-4-yl) imino) methyl) phenol (SB-2) and (4-nitrobenzylidene) amino)-5-(pyridine-4-yl)-4H-1,2,4-triazole-3-thiol (SB-3) were synthesized and investigated as corrosion inhibitors for mild steel (MS) in 1 M HCl. SB-1 exhibited best inhibition performance (96.6 η%) at 150 mg L⁻¹. The studied inhibitors follow Langmuir adsorption isotherm. Potentiodynamic polarization data suggests mixed-mode of corrosion inhibition. The effect of molecular structure on inhibition efficiency was investigated by theoretical calculations using density function theory (DFT) methods. Surface analysis supports the formation of a protective inhibitor film on the mild steel surface.     

Wear resistance and corrosion resistance of VCp particle reinforced stainless steel composites

1INTRODUCTIONRecently,the Fe-base composites prepared byin-situ reaction casting have attracted great inter-est[1,2].This technique is characterized to use thehigh temperature of the ferroalloy melt and pro-mote the chemical reaction between the carbon andalloying elements in the melt,then one or severalceramic particles with high strength and elasticmodulus will be generated[3,4].The amount anddistribution of the ceramic particles,such as TiC,WC,Cr7C3and VC,can be controlled by adjust…     

Electrodeposition of multi-layer Pd–Ni coatings on 316L stainless steel and their corrosion resistance in hot sulfuric acid solution

Pd–Ni coating shows good corrosion resistance in strong corrosion environments. However, in complex aggressive environments, the performance of the coatings is limited and further improvement is necessary. The effects of the applied plating current density on the composition, structure and properties of Pd–Ni coatings were studied. By changing the current density in the same bath, multi-layer Pd–Ni coatings were prepared on 316L stainless steel. Scanning electronic microscopy, weight loss tests, adhesion strength, porosity and electrochemical methods were used to study the corrosion resistance of the films prepared by different coating methods. Compared with the single layer Pd–Ni coating, the multi-layer coatings showed higher microhardness, lower internal stress, lower porosity and higher adhesive strength. The multi-layer Pd–Ni coating showed obviously better corrosion resistance in hot sulfuric acid solution containing Cl^?.     

Interfacial study of semi-solid aluminum alloy and stainless steel sheathed extrusion

Using sheathed extrusion technique, the bonding and forming of semi solid aluminum alloy with stainless steel sheath are successfully realized. The relationship between the interfacial shear strength and the solid fraction of semi solid aluminum alloy at different extrusion ratios is analyzed; the interfacial and fracture structure of the sheath material are studied by optical mieroseopy（OM） and scanning electric microscopy（SEM）. The result shows that interfacial shear strength increases with the increase of extrusion ratio, the maximum value of the interracial shear strength is obtained when solid fraction of aluminum alloy is 30%, solid phase and liquid phase of the semi solid aluminum alloy are bonded with stainless steel by turns along the interface, and the aluminum alloy can not be peeled from the stainless steel completely, which means nicer bonding occurs at the interface.     

Role of complexes in inhibition of mild steel by zinc–1-hydroxyethylidene-1, 1-diphosphonic acid mixtures

Abstract

The action of 1-hydrox yethylidene-1, 1-diphosphonic acid (HEDP) in combination with zinc ions as a corrosion inhibitor for mild steel in oxygen containing aqueous solutions has been investigated in relation to the presence of different zinc levels, the presence of aggressive anions, and different pH values. The highest inhibition effect was obtained at a 2·7:1 zinc/HEDP molar ratio, corresponding to 60 ppm zinc, and was associated with a significant anodic effect. In the absence of chloride and with no free forms of the inhibitor components, the zinc-HEDP mixture exhibited good protection over a wide range of pH (6·5-9·5). However, in a weakly acidic medium, protection could not be achieved. Calculations based on the dissociation constants of the HEDP and the stability constants of the possible zinc-HEDP complexes showed that this inhibition can be attributed to the presence of the 2:1 zinc-HEDP complex (Zn₂H_-1L^-) at a sufficient level. It is found that this anionic complex can behave as an anodic, passivating, inhibitor at a concentration as low as 0·00015M (20 ppm zinc-32 ppm HEDP mix ture). This passivity is prevented by the presence of sufficient chloride. The critical chloride concentration in these studies is approximately ten times higher than the complex concentration, in molar terms. It is also found that free phosphonate is aggressive and can prevent passivity due to the preferential formation of soluble iron-HEDP complex. The tolerance of the 2:1 complex to free phosphonate is substantially less than to chloride, approx imately equimolar.     

The a.c. corrosion of stainless steel—II. The polarization of ss304 and ss316 in acid sulfate solutions

An experimental study has been made to examine the effect of alternating current on the corrosion of Types 304 and 316 Stainless Steels in acidic aqueous sulfate solutions. The polarization curves were measured with an alternating voltage (AV) modulation technique and the pitting behavior of the stainless steels was examined with a constant potentiostatic coulometry and SEM photomicrography. The experiments were made with sinusoidal, square and triangular AV over a range of AV frequencies from 60 to 1000 Hz and AV magnitudes from 0 to 1000 mV rms. The results indicate that AV increased the critical current density for passivity and decreased the passive potential regime by shifting the transpassive potential toward the active direction and increasing the current density in the passive regime. The effect was similar to the addition of chloride ions to the corrosion environment. AV enhanced the pitting of the stainless steels at both the passive and transpassive potentials. Passivity was destroyed regardless of the AV waveforms; triangular wave caused the severest destruction, followed by sinusoidal and square waves.     

Electrochemical corrosion behavior of LDX 2101® duplex stainless steel in a fluoride-containing environment

The effect of fluoride on the electrochemical corrosion behavior of an LDX 2101® duplex stainless steel (DSS) was studied. Open-circuit potential (E_OC) and electrochemical impedance spectroscopy (EIS) measurements were carried out in artificial saliva and with the addition of fluoride (1 wt% NaF). The electrochemical corrosion behavior of the AISI 316L austenitic stainless steel (SS) was also evaluated for comparison. Both open-circuit potential and EIS results indicate that DSS and austenitic SS undergo spontaneous passivation due to spontaneously formed oxide film passivating the metallic surface, in the simulated aggressive environments. However, LDX 2101® exhibits superior corrosion resistance as compared with AISI 316L, and this improvement is ascribed to the formation of a passive film which shows a higher protective effect than the one formed on AISI 316L.     

Effect of phosphoric acid concentration on corrosion of Cr–Mn–N and Cr–Ni stainless steels

Phosphoric acid concentration (5–85%) effects on the corrosion behaviour of austenitic Fe–18Cr–12Mn–N steel have been studied by potentiodynamic polarisation measurements. After the anodic polarisation, both the film composition and the electronic structure have been investigated by X-ray photoelectron spectroscopy. The specimen surface examinations have been carried out by scanning electron microscopy. The results of the corrosion behaviour of the steel at issue have been compared to those relevant to two trademark materials [austenitic stainless steels AISI 304 (Fe–18Cr–9Ni) and X14AΓ15 (Fe–14Cr–15Mn–N)] and developed under the same test conditions.     

A‐TIG welding of UR 52N+ superduplex stainless steel

Summary

The improved performance due to the use of flux in automatic welding of a superduplex stainless steel with the A‐TIG process is presented. The flux used during welding enables molten pool depth to be increased in a single pass, with complete penetration of a plate 5.6 mm thick and without edge preparation. Welding energy is located in the range of values recommended for this type of steel. The beads obtained were observed using optical micrography and were subjected to mechanical and corrosion tests, as well as ferrite content measurement testing. In addition, the influence of flux grain measurement and the nature of welding gas on flux effectiveness were studied. These tests reveal that the use of flux not only enables superduplex stainless steels 5.6 mm thick to be welded in a single pass but it also improves mechanical properties, corrosion characteristics and austenite content of welded joints, while maintaining an austenite volume fraction identical to that of the parent metal.     

A comparative study on corrosion of Mg–Al–Si alloys

Corrosion behavior of various Mg–Al–Si alloys (AS11, AS21, AS41, AS61 and AS91 series), cast under the same cooling conditions and controlled alloying composition, was investigated systematically. Optical microscopy and scanning electron microscopy were used for microstructural examinations. The corrosion behavior was evaluated by immersion tests and potentiodynamic polarization measurements in 3.5% NaCl solution. The results from both immersion tests and the potentiodynamic polarization measurements showed that marginal improvement in corrosion resistance was observed with 2.0% Al (mass fraction) containing alloy (AS21) whereas Al addition above 2.0% (AS41, AS61 and AS91) deteriorated the corrosion resistance which was attributed to β phase, acting as cathode, and the interruption of continuity of the oxide film on the surface of the alloys owing to coarsened β and Mg₂Si phases.     

Effect of number of layers on erosion,corrosion, and wear resistance of multilayer Cr–N/Cr–Al–N coatings on AISI 630 stainless steel

In the present study, multilayered Cr–N/Cr–Al–N coatings were prepared by cathodic arc physical vapor deposition (PVD) with different numbers of layers and the same total thickness on AISI 630 steel in an attempt to improve the wear and erosion–corrosion resistance. Structural analysis of the coatings was performed by field scanning electron microscopy, X-ray diffraction (XRD), and energy-dispersive spectroscopy. Depth profiles and roughness parameters of worn surfaces were calculated after erosion and wear tests. XRD indicated that nitride compounds were formed in multilayer coatings by PVD. The Cr–N/Cr–Al–N coating exhibited superior corrosion resistance compared with AISI 630 substrate. The erosion–corrosion results revealed that the smoothest wear track with the minimum erosion rate and wear depth was obtained for five- and seven-layered coatings. The failure mechanism of the bare substrate was influenced by plastic deformation via cutting and plowing, while the failure mechanism for coated samples was chipping and delamination. According to the wear results, the multilayer coatings showed a lower friction coefficient and better surface morphology that demonstrated their high ability for wear protection.     

Volatilization of zinc and lead in direct recycling of stainless steel making dust

The volatilization of zinc and lead from the stainless steel making dust pellets in the direct recycling procedure was conducted by using a thermo-gravimetric analyzer and a Tamman furnace in the nitrogen atmosphere respectively. The results show that the temperature has a significant effect on the volatilization rates of zinc and lead,and the carbon content in the pellets has no effect on the volatilization process. The volatilization of zinc is controlled by the chemical reaction between zinc oxide and carbon monoxide, while the volatilization of lead is controlled by the evaporation from liquid phase to the atmosphere. The volatilization of zinc and lead mainly happen at about 1000℃ according to non-isothermal experiment.     

Determination of Composition of Chelate N,N,N′,N′ethylenediaminetetrakis (Methylenephosphonic Acid) with Metal Ions by RPIPC

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Investigation of effective parameters in improving corrosion resistance of silica coated stainless steel via sol–gel method

Abstract

The sol–gel method has been used to deposit oxide thin films. In the present study, silica was coated on 316L stainless steel substrate through sol–gel method via dipping process. Silica sol was made in a mixture of methyltriethoxysilane (MTES), tetraethyl orthosilicate (TEOS), pure water, absolute ethanol as solvent, nitric acid, and hydrochloric acid as catalysts. The corrosion resistance of samples was investigated in simulated body fluid by a potentiodynamic test and uniformity of the coating was evaluated by scanning electron microscope. We have assessed the effective parameters, such as wetting agent, number of layers, catalyst and different roughness of sublayers on corrosion properties of samples. The silica coating resulted in improvement of corrosion resistance of 316L stainless steel in body environment, and can be used as a proper coating on orthopaedic implants.     

Synergistic inhibition between Schiff’s bases and sulfate ion on corrosion of aluminium in sulfuric acid

The effect of Schiff’s bases alone and Schiff’s bases with additive Na₂SO₄ on the corrosion of aluminium in H₂SO₄ have been investigated by using weight loss method. The present study revealed that aluminium in H₂SO₄ has been more efficiently inhibited by Schiff’s bases in the presence of additive Na₂SO₄ than Schiff’s bases alone due to the synergistic effect between Schiff’s bases and Na₂SO₄. Inhibition efficiency was found maximum upto 95.02% for aluminium in H₂SO₄ by Schiff’s bases in presence of additive NaNa₂SO₄. The adsorption of inhibitor accords with the Langmuir adsorption isotherm. Results obtained in both the cases indicate the dependence of inhibition efficiencies on the concentration of Schiff’s bases, additive Na₂SO₄ and also on the concentration of H₂SO₄ solution. The results show the increasing trends of inhibition efficiency with the concentration. The article is published in the original.     

Effect of cold rolling on microstructure,corrosion and electrochemical response of the lean duplex stainless steel LDX 2101® by a correlative EBSD–SKPFM investigation

This study elucidates the effect of cold rolling on the microstructure, corrosion and electrochemical response of the lean duplex stainless steel LDX 2101®. With thickness reductions of 0%, 20% and 40%, three different specimens are investigated in terms of microstructure (electron backscattered diffraction [EBSD] and energy-dispersive X-ray spectroscopy [EDS]), corrosion properties (ASTM G150, ASTM G61 and field testing), passive film properties (X-ray photoelectron spectroscopy) and electrochemical response (scanning Kelvin probe force microscopy [SKPFM]). It is shown that deformation of LDX 2101 leads to changes in the microstructure such as mechanical twinning and martensite formation. The combination of EBSD, EDS and SKPFM maps shows that the work function is clearly dependent on composition, deformation and local misorientation, but not on the crystallographic orientation of the grains in the microstructure. Zones with low work function are seen to have the highest pitting susceptibility, which includes deformed ferritic, martensitic phase and areas with a high concentration of dislocations such as grain boundaries and mechanical twins. The overall conclusion is that cold deformation up to a 40% thickness reduction has a significant influence on the microstructure, but a small impact on the corrosion resistance of LDX 2101.