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天然金刚石刀具的研磨及其刃口半径检测技术 总被引:3,自引:0,他引:3
指出了天然金刚石刀具的刃口锋利度对现代超精密切削加工的重要影响,介绍了国内外天然金刚石刀具研磨技术的发展现状,以及我国金刚石刀具刃磨技术中普遍存在的问题。详细叙述了对刃磨后刀具刃口半径检测的几种可行方法,展望了刃口半径检测技术的前景。 相似文献
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金刚石刀具刃口轮廓新型检测方法与技术 总被引:1,自引:0,他引:1
研究了原子力显微镜扫描方式及原子力微探针坐标方式的刃口轮廓测量技术。原子力探针新型检测方法与技术可以在亚微米尺度内很好地克服传统测量方法精确度低的缺点,而且操作简便,为目前超精密加工领域中金刚石刀具研磨技术水平的提高提供了有利的技术手段。 相似文献
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利用散射光测量有椭圆形刃口的金刚石刀具锋利度的原理 总被引:1,自引:0,他引:1
本文提出了利用光学原理测量具有椭圆形刃口的金刚石刀具锋利度的方法,即通过测量刀刃表面的散射光的强度分布,从而获得刀刃几何形状的信息。文中首次提出了刀刃轮廊的椭圆模型,从理论上推导出了椭圆刀刃轮廊散射光的强度分布。 相似文献
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刀具中心轨迹与工作轨迹常不重合。通过刀具补偿功能指令,数控铣床系统可以根据输入补偿量或者实际的刀具尺寸,使数控铣床自动加工出符合程序要求的零件。刀具半径补偿即根据按轮廓编制的程序和预先设定的偏置参数,实时自动生成刀具中心轨迹的功能成为刀具半径补偿功能。 相似文献
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基于商业有限元软件Deform2D,以航空Al6061为研究材料,采用J-C本构模型,建立超声振动辅助车削有限元模型,分析刀具刃口半径改变时等效应变、等效应变率、等效应力、温度和切削力的变化规律。研究结果表明,刀具刃口半径的变化对最大等效应变、最大等效应变率的影响最大,对最高温度的影响次之,对最高等效应力的影响最小;超声振动辅助车削过程中,由于X方向为切削方向,故X方向的平均切削力比Y方向的平均切削力要大得多,且随着刀具刃口半径的增大而先增大、后减小,而Y方向的平均切削力由于Y向振动的影响,无特定变化规律。 相似文献
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金刚石车刀前角与切削刃钝圆半径对单晶硅加工表层质量的影响 总被引:2,自引:0,他引:2
在对单晶硅的超精密切削加工中,为了优化金刚石刀具参数以利于实现其塑性域切削,运用线弹性断裂力学和有限元法对在不同的刀具前角和切削刃钝圆半径下切削区域的应力场分布和微裂纹扩展规律进行了计算仿真研究,并在此基础上进行了单晶硅的金刚石切削试验以验证仿真分析。结果表明,采用前角范围为-15°~-25°的车刀进行切削有利于抑制原子级尺寸裂纹初步扩展成微裂纹,因此可以提高加工时的脆塑转变临界切深值,有利于实现塑性域切削;而且,切削刃钝圆半径越小加工时的微裂纹就越不易扩展,因此也就容易实现单晶硅的塑性域车削,得到高质量的金刚石切削加工表面。 相似文献
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根据数控加工高精度制造的需要,从刀具实际几何角度分析编程刀尖点与切削刃切削点不重合而产生加工误差的几种情况和原因,阐明根据数控系统的补偿原理减小这种误差的基本方法和G41,G42,G40指令的应用技巧,对优化编制数控加工程序、保证加工精度有积极作用.通过半径补偿能消除车削右端面、锥面及圆弧时发生少切或过切的现象. 相似文献
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A method, which is referred to as the edge reversal method, is proposed for precision measurement of the cutting edge radius of single point diamond tools. An indentation mark of the cutting edge which replicates the cutting edge geometry is firstly made on a soft metal substrate surface. The cutting edge of the diamond tool and its indentation mark, which is regarded as the reversal cutting edge, are then measured by utilizing an atomic force microscopy (AFM), respectively. The cutting edge radius can be accurately evaluated through removing the influence of the AFM probe tip radius, which is comparable to the cutting edge radius, based on the two measured data without characterization of the AFM probe tip radius. The results of measurement experiments and uncertainty analysis are presented to demonstrate the feasibility of the proposed method. 相似文献
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为实现金刚石刀具刀尖圆弧波纹度超精密测量,构建了基于原子力显微镜(AFM)和精密回转轴系的刀尖圆弧轮廓测量系统,研究了刀尖圆弧波纹度评价方法和控制测量系统引入误差的策略。提出了评价刀尖圆弧波纹度时截止波长的确定原则和方法,并介绍了刀尖圆弧波纹度测量原理及评价流程。讨论了精密回转轴系径向回转误差的测量和评定、刀具安装偏心和偏角误差的控制和原子力扫描系统Z向非线性误差的校准方法。最后,在构建的测量系统上测量了了金刚石刀具刀尖圆弧波纹度并对测量不确定度进行了分析。实验测量显示:所评价金刚石刀具的刀尖圆弧波纹度为0.106μm,测量不确定度为23.8nm,表明所构建的测量系统基本满足金刚石刀具刀尖圆弧波纹度纳米级测量及评价的需求,测量结果稳定可靠、精度高。 相似文献
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Investigation of the effect of cutting tool edge radius on material separation due to ductile fracture in machining 总被引:2,自引:0,他引:2
Yi?it Karpat 《International Journal of Mechanical Sciences》2009,51(7):541-2374
This paper investigates the interaction between cutting tool edge radius and material separation due to ductile fracture based on Atkins’ model of machining. Atkins’ machining model considers the energy needed for material separation in addition to energies required for shearing at the primary shear zone and friction at the secondary shear zone. However, the effect of cutting tool edge radius, which becomes significant at microcutting conditions, was omitted. In this study, the effect of cutting tool edge radius is included in the model and its influence on material separation is investigated. A modification to the solution methodology of Atkins’ machining model is proposed and it is shown that the shear yield stress and the fracture toughness of the work material can be calculated as a function of uncut chip thickness. 相似文献
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S. Arefin X. P. Li M. Rahman K. Liu 《The International Journal of Advanced Manufacturing Technology》2007,31(7-8):655-662
For ductile mode cutting of brittle materials, such as silicon wafers, the undeformed chip thickness has to be smaller than
the tool edge radius. In practical application, for high production rate, the undeformed chip thickness is expected to be
as large as possible. Therefore, the tool edge radius is expected to be as large as possible. In this study, the upper bound
of the tool edge radius is investigated through cutting experiments. 相似文献
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A study of the effect of tool cutting edge radius on ductile cutting of silicon wafers 总被引:1,自引:1,他引:1
K. Liu X. P. Li M. Rahman K. S. Neo X. D. Liu 《The International Journal of Advanced Manufacturing Technology》2007,32(7-8):631-637
Ductile mode cutting of silicon wafers can be achieved under certain cutting conditions and tool geometry. An experimental
investigation of the critical undeformed chip thickness in relation to the tool cutting edge radius for the brittle-ductile
transition of chip formation in cutting of silicon wafers is presented in this paper. Experimental tests for cutting of silicon
wafers using diamond tools of different cutting edge radii for a range of undeformed chip thickness are conducted on an ultra-precision
lathe. Both ductile and brittle mode of chip formation processes are observed in the cutting tests. The results indicate that
ductile cutting of silicon can be achieved at certain values of the undeformed chip thickness, which depends on the tool cutting
edge radius. It is found that in cutting of silicon wafers with a certain tool cutting edge radius there is a critical value
of undeformed chip thickness beyond which the chip formation changes from ductile mode to brittle mode. The ductile-brittle
transition of chip formation varies with the tool cutting edge radius. Within the range of cutting conditions in the present
study, it has also been found that the larger the cutting edge radius, the larger the critical undeformed chip thickness for
the ductile-brittle transition in the chip formation. 相似文献
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正确使用刀具半径补偿功能 总被引:7,自引:0,他引:7
大部分数控机床都具有刀具半径补偿功能,这就使编程人员可以直接根据零件图纸进行编程,而不必考虑刀具半径的尺寸因素。这里结合实例对刀具半径补偿的用途、过切情况、使用时应注意的问题进行了简单的分析。 相似文献
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Naomichi Furushiro Masahiro Higuchi Tomomi Yamaguchi Shoichi Shimada Kazushi Obata 《Precision Engineering》2009,33(4):486-491
This paper describes a new polishing method for diamond cutting tools. The method is based on the principle of oxidization of copper and deoxidization of copper oxide by carbon. A diamond tool was brought into contact with a copper plate, heated in air to a range of 323–523 K. The depth of the removed layer of diamond increased almost linearly with contact time and reached approximately 7 nm after 6 h. In this erosion process, pre-existing microcracks on the diamond surface were reduced. In comparison with the mechanically polished tool, the thermo-chemically polished tool was highly resistant to chipping and yielded a significant rise in tool life. 相似文献