Polyimide Adhesives and Aluminum

This study examines the effect of thioether sulfur in the polyimide backbone, polyimide T_g, and adherend surface pre-treatment on aluminum bond strengths as determined with both peel and wedge specimens. Surface pretreatment and T_g had more of an effect on peel strength than the presence of sulfur in the polyimide backbone. NaOH etching and comparatively low T_g polyimides combined to produce the highest peel strengths. Together, these factors combined the removal of surface oxide from the adherend with a flexible polyimide which could better relieve stress during testing. Little difference was observed between the peel strengths of sulfur and non-sulfur containing polyimides, and no oxidation of sulfur was observed in the peel samples. NaOH etching also caused both wedge and peel specimens to fail more within the polyimide than in the oxide layer of the adherend. Thus, the NaOH etch appeared to increase interfacial adhesion between the aluminum and the polyimide. The low T_g polyimides performed better than the high T_g polyimides in the wedge test, with the polyimide derived from 4,4'-bis(3,4-dicarboxyphenoxy) diphenyl sulfide dianhydride and 4,4'-diaminodiphenyl ether (BDSDA/ODA) performing the best. This observation could be due to a metal-sulfur interaction since oxidized sulfur was surprisingly observed on the failed surfaces of these bonds regardless of the environment or surface pretreatment. A metal component in the aluminum alloy rather the aluminum is believed to promote the sulfur oxidation.     

A Practical Criterion for Rheological Modeling of the Peeling of Pressure Sensitive Adhesives

The transient extensional viscosity of non-crosslinked pressure sensitive adhesives (PSA's) and physically-crosslinked PSA's is measured and compared with theoretical predictions based on the linear viscoelastic (LVE) properties of the PSA's and the use of linear and quasi-linear constitutive equations. Based on a previously-derived expression for the relative contributions of individual relaxation modes of a polymeric material to its transient extensional viscosity, a criterion for whether large extensional deformations can be modeled on the basis of the LVE spectrum is proposed and evaluated for each PSA. The relevance to adhesion is demonstrated in peel tests, where the deformation of adhesive is quantified in images of the peel front under the assumption of uniaxial elongation and used to obtain theoretical peel forces in excellent agreement with measurements. This demonstrates the applicability of the criterion to the peeling process.     

A Practical Criterion for Rheological Modeling of the Peeling of Pressure Sensitive Adhesives

The transient extensional viscosity of non-crosslinked pressure sensitive adhesives (PSA's) and physically-crosslinked PSA's is measured and compared with theoretical predictions based on the linear viscoelastic (LVE) properties of the PSA's and the use of linear and quasi-linear constitutive equations. Based on a previously-derived expression for the relative contributions of individual relaxation modes of a polymeric material to its transient extensional viscosity, a criterion for whether large extensional deformations can be modeled on the basis of the LVE spectrum is proposed and evaluated for each PSA. The relevance to adhesion is demonstrated in peel tests, where the deformation of adhesive is quantified in images of the peel front under the assumption of uniaxial elongation and used to obtain theoretical peel forces in excellent agreement with measurements. This demonstrates the applicability of the criterion to the peeling process.     

Bonding of Natural Rubber to Steel: Surface Roughness and Interlayer Structure

This paper is concerned with two aspects of the adhesion produced by the vulcanisation bonding of a simple natural rubber (N.R.) compound to mild steel. Adhesion was measured using a 45° peel test.

When the N.R. was bonded, using a proprietary bonding agent (Chemlok 205/220), to 'smooth' steel (acid etched) or to 'rough' steel (phosphated) high values of peel energy (≥ 4.5 kJm^-2), and good environmental resistance to water were obtained, with failure cohesive largely within the rubber. The highest values of peel energy (≈ 7.5 kJm^-2) were associated with a phosphated surface which consisted of plate-like crystals which directed the stresses away from the substrate in a way which produced a failure surface within the rubber which showed extensive tearing and cracking.

The nature of the layer formed in the interfacial region by interaction between bonding system and rubber was investigated using a chlorinated rubber as a 'model compound' representing the adhesive and uncompounded N.R. to represent the rubber. When a blend of the two was heated in air at 150°C, evidence was found of a solid state chemical reaction in which carbonyl groups were incorporated into the blend which became visually homogeneous. Further evidence points to the relevance of this change to adhesion in rubber-to-metal bonding.     

Bonding of Natural Rubber to Steel: Surface Roughness and Interlayer Structure

This paper is concerned with two aspects of the adhesion produced by the vulcanisation bonding of a simple natural rubber (N.R.) compound to mild steel. Adhesion was measured using a 45° peel test.

When the N.R. was bonded, using a proprietary bonding agent (Chemlok 205/220), to ‘smooth’ steel (acid etched) or to ‘rough’ steel (phosphated) high values of peel energy (≥ 4.5 kJm^?2), and good environmental resistance to water were obtained, with failure cohesive largely within the rubber. The highest values of peel energy (≈ 7.5 kJm^?2) were associated with a phosphated surface which consisted of plate-like crystals which directed the stresses away from the substrate in a way which produced a failure surface within the rubber which showed extensive tearing and cracking.

The nature of the layer formed in the interfacial region by interaction between bonding system and rubber was investigated using a chlorinated rubber as a ‘model compound’ representing the adhesive and uncompounded N.R. to represent the rubber. When a blend of the two was heated in air at 150°C, evidence was found of a solid state chemical reaction in which carbonyl groups were incorporated into the blend which became visually homogeneous. Further evidence points to the relevance of this change to adhesion in rubber-to-metal bonding.     

PUA型镜面不锈钢压敏胶保护膜

本文介绍了用于镜面不锈钢表面保护的高性能PUA型压敏腔保护膜的研制和性能。     

Improving Bonding to Piezoelectric Poly(vinylidene fluoride) for Sensor Applications

Argon, oxygen, nitrogen and ammonia plasmas and an acid etch pretreatment were performed on uniaxially stretched piezoelectric poly(vinylidene fluoride) film in order to improve wettability and bonding. Oxygen plasma was found to be too harsh, but nitrogen and argon plasmas improved wettability and resulted in a seven-fold increase in 180° peel strengths. However, this improvement in peel strength was accompanied by a 90% decrease in the piezoelectric properties of the polymer. The acid etch yielded contact angles similar to those of the plasma treated material, and improved peel strengths some twelve times over that of the untreated film. Significantly, no piezoelectric loss resulted from the acid etch.     

The Use of Peel Ply as a Method to Create Reproduceable But Contaminated Surfaces for Structural Adhesive Bonding of Carbon Fiber Reinforced Plastics

In the fabrication of fiber-reinforced plastics materials peel plies are commonly used as an additional layer on top of the laminates to sponge up the surplus resin and to create an activated surface for adhesive bonding or coating by peel ply removal. In theory, the peel ply removal results in a new and uncontaminated fracture surface that is activated by polymer chain scission. The peel ply method is often presented as being a good surface treatment for structural bonding.

In this study carbon fiber-reinforced plastics (Hexcel® 8552/ IM7) were produced by the use of five different peel plies and a release foil made of polytetrafluorethylene (PTFE). The peel plies themselves and the surfaces on the CFRP created by peeling were examined by scanning electron microscopy (SEM), x-ray photo electron spectroscopy (XPS), energy-dispersive x-ray spectroscopy (EDX), infrared (IR) spectroscopy, atomic force microscopy (AFM), and contact angle measurements to characterize the surfaces produced. Furthermore, the bond strength of lap shear and floating roller peel samples was determined with and without additional plasma treatment. For bonding, a room temperature-curing two-component-epoxy adhesive (Hysol® 9395) was used to prove the applicability of different peel plies for structural adhesive bonding under repair conditions.