玻璃纤维增强PP性能、界面及基体晶态研究

本文通过扫描电镜、红外光谱、偏光显微、DSC分析和材料力学性能试验等方法考察了PP/玻纤的界面粘结性与其材料性能及基体结晶的关系.结果表明:在材料复合过程中加入的界面反应性试剂及其与PP接枝而形成的接枝物可与玻纤表面及其硅烷发生化学作用,促使玻纤表面树脂包覆层的形成,从而显着提高复合材料的界面粘结强度及其力学性能;复合材料试样成型过程中,因树脂冷却收缩而产生的界面应力可应变诱导玻纤周围基体树脂的结晶,促使其结晶形态和结晶度产生显着变化;而复合材料的界面粘结强度则是产生应变诱导作用和控制异相结晶的关键.     

玻璃纤维增强PP性能,界面及基体晶态研究

本文通过扫描电镜，红外光谱，偏光显微，ＤＳＣ分析和材料力学性能试验等方法考察了ＰＰ／玻纤的界面粘结性与其材料性能及其体结晶的关系。结果表明：在材料复合过程中加入的界面反应性试剂及其与ＰＰ接枝而形成的接枝物可与玻纤表面及其硅发生化学作用，促使纤表面树脂包覆层的形，而显著提高复合材料的界面粘结强度及其力学性能；复合材料试样成型过程中，因树脂冷却收复合材料的界面粘结强度及其力学性能；复合材料试样成型过程     

填充HDPE复合材料基体结晶形态的控制因素

本文以HDPE/玻璃微珠和HDPE/CaCO₃体系为研究模型,通过扫描电镜、红外光谱、偏光显微、小角激光散射和材料力学性能实验等方法考察了这两种体系的界面粘结性、填料含量、粒径及试样成型冷却速率等与其材料性能及基体结晶形态变化间的关系。实验结果表明;在复合材料试样成型过程中,因基体树脂冷却收缩而产生的界面应力可干扰基体中球晶的生长环境,应变诱导填料颗粒周围基体树脂的结晶,促使其表面伸展链晶体结构的形成,并由此而明显改变了复合材料的耐热性;复合材料的界面粘结性是产生这种应变诱导作用,并控制异相结晶的关键。     

玻璃纤维增强高密度聚乙烯基体结晶形态研究

本文采用偏光显微、小角光散射、WAXD、DSC和动态力学分析等方法考察了玻纤含量、界面粘结性及试样成型冷却速率对玻纤增强HDPE基体结晶的影响。结果表明,复合材料成型冷却过程中,由于玻纤、树脂间热收缩性质的不同而引起的界面应力可对玻纤周围基体树脂的结晶产生应变诱导作用,促使玻纤表面串晶或微纤晶晶体的形成。     

短玻纤增强聚丙烯注射压力对微观结构和力学性能影响

报道了短玻纤增强聚丙烯复合材料中玻纤及注射压力对材料微观结构和力学性能的影响规律。实验结果表明: 随着玻纤含量提高, 复合材料的拉伸强度提高, 而断裂伸长率、冲击强度和熔体流动速率则下降。注射压力提高, 拉伸试样芯层中玻纤的平均取向角下降, 取向度提高, 因而拉伸强度增大, 冲击强度下降。皮层结构中玻纤沿熔体流动方向高度取向。聚丙烯球晶尺寸随玻纤含量增加而变小, 规整度也变差, 至40% 时, 聚丙烯已难以形成规整的球晶结构。     

玄武岩增强硼酚醛树脂基复合材料工艺性能研究

利用正交试验方法,讨论冷却方式、成型压力、增强纤维百分含量、成型温度对玄武岩增强硼酚醛树脂基复合材料拉伸强度和弯曲强度的影响.结果表明:复合材料中增强纤维百分含量对其力学性能影响最大,成型压力增大有利于复合材料力学性能的改善,成型温度对基体材料的结构有较大影响,当成型温度较高时,复合材料具有较大的弯曲强度,延长冷却时间有利于复合材料力学性能的提高.     

刚性填料粒子增韧HDPE及其增韧机理

在总结以往研究工作的基础上，侧重研究了HDPE基复合材料界面应力的诱导结晶效应及其与材料性能间关系，重点讨论了CaCO3／HDPE填充体系的界面粘合性，以及CaCO3粒径、粒径分布、含量及其试样熔体冷却速率等与其基体的诱导结晶效应及材料韧性间关系，并由此结合介绍了相应的韧性机理、增韧模型及其相关的基体结晶动力学验证结果。     

硅烷偶联剂对玻璃纤维/聚氨酯复合材料性能的影响研究

采用硅烷偶联剂(KH550)对玻璃纤维进行表面处理,并对改性玻纤进行红外分析,结果证明硅烷偶联剂使玻璃纤维表面基团增加。用改性玻纤制备改性玻纤/聚氨酯复合材料,与原玻纤增强聚氨酯材料的力学性能及泡孔结构进行对比。结果表明:硅烷偶联剂处理能够提高玻璃纤维与聚氨酯基体的界面强度,改善玻璃纤维在聚氨酯基体中的分散情况,使玻璃纤维/聚氨酯复合材料的力学性能提高,同时改善复合材料的泡孔结构。     

改性处理对热塑性聚合物基复合材料性能的影响

研究了冷却方式及改性处理对玻纤增强热塑性聚合物复合材料性能的影响.采用模压工艺制备复合材料,研究冷却方式、偶联剂处理及等离子改性处理对玻纤增强聚丙烯力学性能的影响,并通过DSC分析复合体系结晶性能的变化规律.结果表明:采用同加热板一起冷却的复合材料结晶性能较好,材料的拉伸性能最高;改性处理在一定程度上改善了材料的界面结...     

PC/Ep单向纤维复合材料的力学性能与界面优化

利用聚碳酸酯（ＰＣ）改性环氧树脂（Ｅｐ）基体,以改善其玻璃纤维复合材料的力学性能,并通过与夹层基体的对比研究,考察了复合材料力学性能与界面作用的相互关系。研究了ＰＣ／Ｅｐ共混物基体的反应特性和冲击性能,并对不同的基体考察了单向连续玻璃纤维增强复合材料的预浸料制备工艺、复合材料成型工艺及最终材料的力学性能。结果表明,ＰＣ／Ｅｐ共混物基体在制备工艺和最终材料性能上均优于夹层基体。     

A novel processing technique for thermoplastic manufacturing of unidirectional composites reinforced with jute yarns

This paper primarily investigates the fabrication process of long-fibre reinforced unidirectional thermoplastic composites made using jute yarns (both untreated and treated). Tubular braiding technique was used to produce an intermediate material called “microbraid yarn” (MBY) with jute yarn as the straightly inserted axial reinforcement fibre and polymer matrix fibre being braided around the reinforcing jute yarns. Microbraid yarns were then wound in a parallel configuration onto a metallic frame and compression molded to fabricate unidirectional composite specimens. In this study, two types of polymeric materials (biodegradable poly(lactic) acid and non-biodegradable homo-polypropylene) were used as matrix fibres. Basic static mechanical properties were evaluated from tensile and 3 point bending tests. Test results were analyzed to investigate the effects of molding temperature and pressure on the mechanical and interfacial behaviour. For the unidirectional jute fibre/poly(lactic) acid (PLA) composites, the results indicated that the molding condition at 175 °C and 2.7 MPa pressure was more suitable to obtain optimized properties. Improved wettability due to proper matrix fusion facilitated thorough impregnation, which contributed positively to the fibre/matrix interfacial interactions leading to effective stress transfer from matrix to fibre and improved reinforcing effects of jute yarns. For the jute/PP unidirectional composites, specimens with only 20% of jute fibre content have shown remarkable improvement in tensile and bending properties when compared to those of the virgin PP specimens. The improvements in the mechanical properties are broadly related to various factors, such as the wettability of resin melts into fibre bundles, interfacial adhesion, orientation and uniform distribution of matrix-fibres and the lack of fibre attrition and attenuation during tubular braiding process.     

UHMWPE纤维增强LDPE复合材料的界面形态研究

为实现聚乙烯单聚合物复合材料(PE SPC)的嵌件注射成型,研究基体与增强体间的界面非常关键.本文采用超高分子量聚乙烯(UHMWPE)纤维增强低密度聚乙烯(LDPE)基体,对纤维和基体进行了差示扫描量热仪测试,在偏光显微镜下模拟了基体与纤维的复合过程,研究不同因素对复合材料界面结晶形态的影响.根据DSC确定了UHMWPE和LDPE复合的温度范围在110.98~147.14℃;合适的温度和剪切作用都有利于界面横晶的产生,从而使基体和纤维产生更好的粘结,提高复合材料的力学性能;温度比剪切的影响更大,注射温度设置在125~135℃可在保证纤维与基体复合的情况下不破坏纤维的增强作用;纤维丝之间会相互影响界面结晶形态,部分界面有横晶产生,说明在实际注射成型过程中纤维束或纤维布的结构对基体渗透和界面形成有较大影响.     

Mechanical behavior and microstructural analysis of sugarcane bagasse fibers reinforced polypropylene composites

The compression and injection molding processes were performed in order to evaluate the better mixer method for fiber (sugarcane bagasse, bagasse cellulose and benzylated bagasse) and matrix (polypropylene). The samples (composites and polypropylene plates) were cut and submitted to mechanical tests in order to measure flexural and tensile properties. The morphological and microstructural analyses of fracture surface and specimens from composites can be easily evaluated by microscopic techniques. The fracture surface was evaluated by SEM and selected specimens from composites were analyzed by reflected light in OM. The better tested method for composites obtainment was the injection molding under vacuum process, by which composites were obtained with homogeneous distribution of fibers and without blisters. The mechanical properties show that the composites did not have good adhesion between fiber and matrix; on the other hand, the fiber insertion improved the flexural modulus and the material rigidity.     

玻璃纤维增强HDPE的性能及界面研究

通过扫描电镜观察、红外光谱分析及材料力学性能试验等方法考察了不同界面粘结形式下玻璃纤维增强HDPE的力学性能及其与界面粘结性的关系。结果表明,复合过程中加入的界面反应性试剂及其与HDPE接枝而形成的接枝物可与玻纤表面及其硅烷发生化学作用或交(?),从而显著提高复合材料的界面粘结强度及其力学性能。     

纤维/聚合物基体界面性能的原位表征

建立了复合材料界面强度原位测试系统,研制出界面剪切强度有限元分析软件并探讨了影响界面剪应力分析的因素,提出了改进的微观力学模型;利用该系统,研究了表面经不同改性处理的CF增强PMR-15聚酰亚胺复合材料界面的微观力学性能,结果表明:有效的表面处理可使CF/PMR-15界面剪切强度明显提高,并与其宏观性能具有较好的对应趋势。本文还初步探讨了界面破坏的过程。     

Fabrication and mechanical properties of aramid/nylon plain knitted composites

The presence of fibre/matrix interfaces strongly influences the overall mechanical properties of composites. In order to produce fully recyclable fiber reinforced composites with improved adhesion properties, polyethylene and polypropylene materials were previously used as single-polymer composite materials. In this paper, another breed of single-polymer composite material has been defined as the ‘one-unity’ composite. Polyamide materials were chosen and combined with aramid fibre in an attempt to achieve better interfacial bonding. Weft-knitting technique was used to produce textile reinforcements for aramid/nylon composite processing. Aramid/epoxy knitted composites were also fabricated to compare them with aramid/nylon thermoplastic composites. Mechanical properties of aramid/nylon and aramid/epoxy composites and their relationships to the fibre/matrix interfacial adhesion and interactions have been investigated. With the increase in processing time, tensile modulus and strength of aramid/nylon composites have increased and decreased, respectively. Furthermore, scanning electron microscopic observations clearly indicated that longer molding time has resulted in stronger adhesion property between fiber and matrix. Aramid/nylon knitted composites have revealed comparable strength property in the course direction, albeit they have inferior tensile strength in the wale direction when compared to that in aramid/epoxy composites. In aramid/nylon knitted composites, while tensile modulus exhibited an increasing trend, there were clear drops in tensile strengths with longer molding time. This indicates that there could be an optimum molding condition at which maximum tensile properties can be obtained. Aramid/nylon knitted composites exhibited relatively better interfacial bonding properties than Aramid/epoxy composites, which suffered fibre/matrix debonding.     

粉末浸渍长玻璃纤维增强聚丙烯的压缩模塑

采用粉末浸渍的方法制备连续玻璃纤维增强聚丙烯预浸料,经切割获得长纤维增强聚丙烯粒子,采用单螺杆挤出机挤出形成模塑料,探索了模塑料的压缩模塑成型工艺,研究了成型后材料的力学性能及其影响因素。结果表明:粉末浸渍的长纤维增强聚丙烯经压缩模塑后可获得力学性能优良的制品;随着预浸料切割长度的增大、纤维含量的增加,材料的力学性能提高;在基体聚丙烯中添加接枝极性基团的功能化聚丙烯,可改善体系的界面结合,提高材料的力学性能,但功能化聚丙烯的含量超过一定值后,材料的冲击强度有所下降;适当提高模具温度、模塑料温度及成型压力,可以提高材料的力学性能。