Fabrication and characterization of electrolyte membranes based on organoclay/tripropyleneglycol diacrylate/poly(vinylidene fluoride) electrospun nanofiber composites

Utilizing polymer electrospinning technology, novel electrolyte membranes based on poly(vinylidene fluoride) (PVDF)/organomodified clay (OC)/tripropyleneglycol diacrylate (TPGDA) composite nanofibers with a diameter of 100–400 nm were fabricated for application in lithium batteries. Ultraviolet photo‐polymerization of electrospun PVDF/OC/TPGDA nanofibers generated chemically crosslinked TPGDA‐grafted PVDF/OC nanofibers exhibiting robust mechanical and electrochemical properties. The prepared fibrous PVDF/OC/TPGDA electrolytes were characterized in terms of morphology, crystallinity, electrochemical stability, ionic conductivity and cell cycleability. Based on differential scanning calorimetry analysis, the crystallinity of PVDF decreased by ca 10% on employing the OC and TPGDA. Compared with pure PVDF film‐based electrolyte membranes, the TPGDA‐ and OC‐modified PVDF electrolyte membranes exhibited improved mechanical properties and various electrochemical properties. The OC‐ and TPGDA‐modified microporous membranes are promising candidates for overcoming the drawbacks of the lower mechanical stability of fibrous‐type electrolytes with further improvement of electrochemical performance. Copyright © 2009 Society of Chemical Industry     

Shape stability enhancement of PVDF electrospun polymer electrolyte membranes blended with poly(2-acrylamido-2-methylpropanesulfonic acid lithium)

The purpose of this study is to overcome the poor dimensional stability of poly(vinylidene fluoride) (PVDF)-based electrospun membranes for polymer electrolytes, a new type of composite fibrous membranes based on PVDF/poly(2-acrylamido-2-methylpropanesulfonic acid lithium) (PAMPSLi) blend systems with different blend ratios were fabricated by electrospinning method. Morphology of the composite fibrous membranes was evaluated by scanning electron microscopy. Average diameters of the membranes were less than 250 nm, which were far less than that of pure PVDF fibrous membrane (400 nm). Fourier transform infrared spectroscopy and Raman scattering were used to characterize the interactions of two polymers. Wide-angle X-ray diffraction and differential scanning calorimetry techniques were applied to investigate the crystal structure of composite fibrous membranes. Owning to the good miscibility between PVDF and PAMPSLi, no phase-separated microstructure was observed in composite fibrous membranes. The membranes possessed a good wettability by liquid electrolytes and exhibited an excellent dimensional stability even at high loading of electrolytes. The polymer electrolyte showed the ionic conductivity of 3.45 × 10^?3 S/cm at room temperature and electrochemical stability up to 5.4 V for the blend ratio of 5/1. PVDF/PAMPSLi (5/1)-based polymer electrolyte was observed much more suitable than polymer electrolytes with other ratios of PVDF/PAMPSLi for application in high-performance lithium rechargeable batteries.     

Modification of Nafion membrane using poly(4‐vinyl pyridine) for direct methanol fuel cell

Perfluorinated membrane such as Nafion (from Du‐Pont) has been used as a polymer electrolyte membrane. Nafion 117 membrane, which was usually used as the electrolyte membrane for the polymer electrolyte membrane fuel cell (PEMFC), was modified by using poly(4‐vinyl pyridine) (P4VP) to reduce the methanol crossover, which cause fuel losses and lower power efficiency, by the formation of an ionic crosslink structure (sulfonic acid‐pyridine complex) on the Nafion 117 surface. Nafion film was immersed in P4VP/N‐methyl pyrrolidone (NMP) solution. P4VP weight percent of modified membrane was controlled by changing the concentration of P4VP/NMP solution and the dipping time. P4VP weight percent increased with increasing concentration of dipping solution and dipping time. The thickness of the P4VP layer increased with increasing concentration of dipping solution and dipping time when the concentration of the dipping solution was low. At high P4VP concentration, the thickness of the P4VP layer was almost constant owing to the formation of acid–base complex which interrupted the penetration of P4VP. FTIR results showed that P4VP could penetrate up to 30 µm of Nafion 117 membrane. Proton conductivity and methanol permeability of modified membrane were lower than those of Nafion 117. Both decreased with increasing concentration of dipping solution and dipping time. Methanol permeability was observed to be more dependent on the penetration depth of P4VP. Water uptake of the modified membrane, the important factor in a fuel cell, was lower than that of Nafion 117. Water uptake also decreased with increasing of P4VP weight. On the basis of this study, the thinner the P4VP layer on the Nafion 117 membrane, the higher was the proton conductivity. Methanol permeability decreased exponentially as a function of P4VP weight percent. Copyright © 2006 Society of Chemical Industry     

Electrospun poly(vinylidene‐fluoride)/POSS nanofiber membrane‐based polymer electrolytes for lithium ion batteries

In this study, poly(vinylidene fluoride) (PVDF)/polyhedral oligomeric silsesquioxanes (POSS) nanofibrous membranes are prepared through electrospun process. Field emission scanning electron microscope images clearly show that PVDF/POSS membranes have interconnected multi fibrous layers with ultrafine porous structures. The average fiber diameter and crystallinity of PVDF/POSS membranes are lesser than that of pure PVDF membrane. Thermal stability and electrolyte uptake of blend membranes increase with increasing POSS content. Finally, PVDF/POSS membranes are soaked in a liquid electrolyte to form the polymer electrolytes and are assembled in coin cells to test their electrochemical properties such as ionic conductivity, interfacial characteristics, and electrochemical stability windows. The ionic conductivity improves with increasing POSS content and the highest ionic conductivity reaches 2.91 × 10⁻³ S/cm at room temperature. It is also worth mention that the composite polymer electrolytes show low interfacial resistance and high electrochemical stability window of 5.6 V (vs. Li⁺ /Li) with storage time. POLYM. COMPOS., 38:629–636, 2017. © 2015 Society of Plastics Engineers     

A constitutive law for poly(butylene terephthalate) nanofibers mats

A three‐dimensional structural constitutive equation is proposed to describe the mechanical properties of poly(butylene terephthalate) nanofibers mats. The model is formulated under the assumption that the mechanical response of the fibrous mat is determined by the individual fibers. The inelasticity, which has been observed when subjecting the fibrous mat to tensile tests, is assumed to be due to the gradual breakage of linear elastic fibers. The constitutive relation also takes the material anisotropy associated with the fibers' architecture into account. Uniaxial experimental data were used to assess the proposed model. The results demonstrate that the model is well suited to reproduce the typical tensile behavior of the fibrous mat. In agreement with the empirical observations, the model predicts that almost all the fibers fail when the poly(butylene terephthalate) fibrous mat sample breaks. Nevertheless, multiaxial stress–strain data and quantification of the fibers' orientation are required to completely validate the constitutive law. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5280–5283, 2006     

pH‐ and temperature‐sensitive microfiltration membranes from blends of poly(vinylidene fluoride)‐graft‐poly(4‐vinylpyridine) and poly(N‐isopropylacrylamide)

The copolymer poly(vinylidene fluoride)‐graft‐poly(4‐vinylpyridine) (PVDF‐g‐P4VP) was prepared through the graft copolymerization of poly(vinylidene fluoride) with 4‐vinylpyridine. Through the blending of the PVDF‐g‐P4VP copolymer with poly(N‐isopropylacrylamide) (PNIPAm) in an N‐methyl‐2‐pyrrolidone solution, PVDF‐g‐P4VP/PNIPAm membranes were fabricated by phase inversion in aqueous media. Elemental analyses indicated that the blend concentration of PNIPAm in the blend membranes increased with an increase in the blend ratio used in the casting solution. Scanning electron microscopy revealed that the membrane surface tended to corrugate at a low PNIPAm concentration and transformed into a smooth morphology at a high PNIPAm concentration. The surface morphology and pore size distribution of the microfiltration membranes could be regulated by the blend concentration of the casting solution, temperature, pH, and ionic strength of the coagulation bath. X‐ray photoelectron spectroscopy revealed a significant enrichment of PNIPAm on the membrane surface. The flux of aqueous solutions through the blend membranes exhibited a pH‐ and temperature‐dependent behavior. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4089–4097, 2006     

Formation of multilayer poly(acrylic acid)/poly(vinylidene fluoride) composite membranes for pervaporation

Dual‐ and multilayer composite membranes, consisting of poly(acrylic acid) (PAA) and poly(vinylidene fluoride) (PVDF), were synthesized by the plasma‐induced polymerization technique. The dual‐layer membrane had a dense PAA layer grafted onto a microporous PVDF substrate, whereas in the multilayer membranes, the grafted PAA and the PVDF layers were arranged in an alternating sequence (e.g., PAA/PVDF/PAA and PAA/PVDF/PAA/PVDF/PAA). These membranes were used in a pervaporation process to separate ethanol–water solutions. For the dual‐layer membranes, the results indicated that the separation factor increased and the permeation flux decreased with increasing amounts of grafted PAA. For the case of grafting yield < 0.6 mg/cm², the composite membrane demonstrated poor separation. As the grafting yield reached 0.85 mg/cm², a sharp increase of the separation factor was observed. For the multilayer membranes, the pervaporation performances were very good, with high separation factors (on the order of 100) and reasonable permeation fluxes over a wide ethanol concentration range. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2266–2274, 2004     

Crystallization behavior and hydrophilicity of poly(vinylidene fluoride)/poly(methyl methacrylate)/poly(vinyl pyrrolidone) ternary blends

Ternary blends composed of matrix polymer poly(vinylidene fluoride) (PVDF) with different proportions of poly(methyl methacrylate) (PMMA)/poly(vinyl pyrrolidone) (PVP) blends were prepared by melt mixing. The miscibility, crystallization behavior, mechanical properties and hydrophilicity of the ternary blends have been investigated. The high compatibility of PVDF/PMMA/PVP ternary blends is induced by strong interactions between the carbonyl groups of the PMMA/PVP blend and the CF₂ or CH₂ group of PVDF. According to the Fourier transform infrared and wide‐angle X‐ray difffraction analyses, the introduction of PMMA does not change the crystalline state (i.e. α phase) of PVDF. By contrast, the addition of PVP in the blends favors the transformation of the crystalline state of PVDF from non‐polar α to polar β phase. Moreover, the crystallinity of the PVDF/PMMA/PVP ternary blends also decreases compared with neat PVDF. Through mechanical analysis, the elongation at break of the blends significantly increases to more than six times that of neat PVDF. This confirms that the addition of the PMMA/PVP blend enhances the toughness of PVDF. Besides, the hydrophilicity of PVDF is remarkably improved by blending with PMMA/PVP; in particular when the content of PVP reaches 30 wt%, the water contact angle displays its lowest value which decreased from 91.4° to 51.0°. Copyright © 2011 Society of Chemical Industry     

Preparation and performance testing of sulfonated poly(phenylene oxide) based composite membranes for nanofiltration

Sulfonated brominated poly(2,6‐dimethyl‐1,4‐phenylene oxide) (SPPOBr) was synthesized by a sequence of bromination and sulfonation. A thin film of SPPOBr was coated on top of a commercial poly(ether sulfone) membrane. Pure butoxyethanol (BE) solvent or a BE/isopropyl alcohol (IPA) solvent mixture was used to dissolve SPPOBr in the coating process. The thin film composite membranes so prepared were then tested for the separation of carbohydrate and electrolyte solutes. We found that the flux and the carbohydrate separation both increased significantly with increasing IPA content in the solvent mixture. However, the separation of electrolyte solutes did not change significantly. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2624–2628, 2004     

Effect of plasticizers in poly(vinyl alcohol)‐based hybrid solid polymer electrolytes

Hybrid solid polymer electrolyte films consisting of poly(vinyl alcohol) (PVA), poly(methyl methacrylate) (PMMA), LiBF₄, and ethylene carbonate/propylene carbonate (EC/PC) were prepared with a solvent‐casting technique. The complexation was investigated with Fourier transform infrared and X‐ray diffraction. The ionic conductivities of the electrolyte films were determined with an alternating‐current impedance technique for various temperatures in the range of 302–373 K. The maximum conductivity value, 1.2886 × 10^?3 S/cm, was observed for a PVA–PMMA–LiBF₄–EC complex. Thermogravimetry/differential thermal analysis was performed to ascertain the thermal stability of the electrolyte with the maximum conductivity value. For an examination of the cyclic and reversible performance of the film, a cyclic voltammetry study was carried out. The surface morphology of the EC‐and PC‐based electrolytes was examined with scanning electron microscopy. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2794–2800, 2003     

Physical and electrochemical properties of low molecular weight poly(ethylene glycol)‐bridged polysilsesquioxane organic–inorganic composite electrolytes via sol–gel process

A new class of ionic conducting organic/inorganic hybrid composite electrolyte with high conductivity, better electrochemical stability and mechanical behavior was prepared through the sol–gel processing between ethylene‐bridged polysilsesquioxane and poly(ethylene glycol) (PEG). The composite electrolyte with 0.05 LiClO₄ per PEG repeat unit has the best conductivity up to 10^?4 S/cm at room temperature with the transference number up to 0.48 and an electrochemical stability window as high as 5.5 V versus Li/Li⁺. Moreover, the effect of the PEG chain length on the properties of the composite electrolyte has also been studied. The interactions between ions and polymer have also been investigated for the composite electrolyte in the presence of LiClO₄ by means of FTIR, DSC, and TGA. The results indicated the interaction of Li⁺ ions with the ether oxygen of the PEG, and the formation of transient crosslinking with LiClO₄, resulting in an increase of the T_g of the composite electrolyte. The VTF‐type behavior of the ionic conductivity implied that the diffusion of the charge carriers was assisted by the segmental motions of the polymer chains. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2752–2758, 2007     

Novel microporous poly(vinylidene fluoride)‐graft‐poly(tert‐butyl acrylate) electrolytes for secondary lithium batteries

BACKGROUND: Much interest has recently been shown in improving the performance of lithium‐ion polymer batteries with gel polymer electrolytes (GPEs) due to a rapid expansion in industrial demand. Novel GPEs based on poly(vinylidene fluoride)‐graft‐poly(tert‐butyl acrylate) (PVDF‐g‐tBA) microporous mats are suggested in this study. RESULTS: Microfibrous polymer electrolytes were prepared using electrospinning and characterized for extent of grafting, morphology, crystallinity, electrochemical stability, ionic conductivity, interfacial resistance and cell cycleability. The degree of crystallinity was lower for tBA‐grafted PVDF mats than that of neat PVDF. The PVDF‐g‐tBA showed an improvement in the ionic conductivity, electrochemical stability, interfacial resistance and cyclic performance. CONCLUSION: The tBA‐grafted PVDF microporous electrolytes are promising candidates for enhancing the performance of lithium‐ion polymer batteries. Copyright © 2008 Society of Chemical Industry     

PWA/silica doped sulfonated poly(ether sulfone) composite membranes for direct methanol fuel cells

A novel sulfonated poly(ether sulfone) (SPES)/phosphotungstic acid (PWA)/silica composite membranes for direct methanol fuel cells (DMFCs) application were prepared. The structure and performance of the obtained membranes were characterized by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), scanning electron microscopy (SEM), water uptake, proton conductivity, and methanol permeability. Compared to a pure SPES membrane, PWA and SiO₂ doped membranes had a higher thermal stability and glass transition temperature (T_g) as revealed by TGA‐FTIR and DSC. The morphology of the composite membranes indicated that SiO₂ and PWA were uniformly distributed throughout the SPES matrix. Proper PWA and silica loadings in the composite membranes showed high proton conductivity and sufficient methanol permeability. The selectivity (the ratio of proton conductivity to methanol permeability) of the SPES‐P‐S 15% composite membrane was almost five times than that of Nafion 112 membrane. This excellent selectivity of SPES/PWA/silica composite membranes indicate a potential feasibility as a promising electrolyte for DMFC. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Proton exchange membranes based on poly(vinylidene fluoride) and sulfonated poly(ether ether ketone)

Blend membranes were obtained by solution casting from poly(vinylidene fluoride) (PVDF) and sulfonated poly(ether ether ketone) (SPEEK) in N,N-dimethylacetamide (DMAc). DSC and XRD were used to characterize the structure of the blend membranes. The effect of PVDF content on the membrane properties was investigated. The methanol permeability, water uptake and the swelling ratio of blend membranes decreased with the increase of PVDF content. Though the proton conductivity decreased upon the addition of PVDF, they were still comparable to that of Nafion^® 117 membrane. Higher selectivities were also found for most blend membranes in comparison with Nafion^® 117 membrane. The effect of methanol concentration on solution uptake, swelling ratio and methanol permeability of the blend membranes was also studied.     

Ionic conductivity of new dual-phase polymer electrolyte composed of poly(epichlorohydrin-co-oxirane) and NBR

A new type of dual-phase polymer electrolyte (DPE) film was prepared by mechanical mixing of a poly(epichlorohydrin-co-oxirane) (ECO) and poly(acrylonitrile-co-butadiene) rubber (NBR) binary solution and then by solution casting. Both of the polymers are commercially available. The casting films were swollen with a LiClO₄/propylene carbonate (PC) solution to obtain DPE films. The ionic conductivity of the DPE films was calculated on the basis of alternating current impedance measurements. The results showed that the ionic conductivity is dependent on the content of the LiClO₄/PC solution and the ECO/NBR blend ratio. High ionic conductivity (>10⁻³ S/cm at 298 K) was achieved when the ECO content in the matrix is 90% (w/w), the contentration of LiClO₄/PC solution is at 3 mol/L, and the weight percent of LiClO₄/PC is 40. The impedance spectrum provided evidence that a dual-phase structure was created, in which the ECO phase provided an ion-conductive pathway and the NBR phase acted as a supportive matrix. A new ionic conductivity mechanism was proposed. © 1998 John Wiley & Sons, Inc. J. Appl. Polym. Sci. 70: 353–357, 1998     

Preparation of poly(ethylene terephthalate)‐based proton‐exchange membranes through the ultraviolet‐induced graft copolymerization of allyl methacrylate for applications in fuel cells

The ultraviolet‐induced graft copolymerization of allyl methacrylate into poly(ethylene terephthalate) films and the subsequent sulfonation of the grafted film were performed to prepare a polymer electrolyte membrane (PEM). The sulfonation reaction occurred at the grafted chain under mild conditions; that is, the grafted film was easily transformed into a PEM. The mechanical, chemical, and thermal properties of the prepared PEM (i.e., the ion‐exchange capacity, water uptake, tensile strengths at different water uptakes and temperatures, stability in hydrogen peroxide solutions, and proton conductivity) were measured with titrimetric and gravimetric analyses; most were found to be better than those of Nafion. The maximum ion‐exchange capacity and proton conductivity of the PEM were observed to be 0.072 mmol/g and 0.0458 S/cm, respectively. Because this PEM is inexpensive to prepare with available raw materials and has the properties required for fuel cells, it could be an attractive and suitable device for use in fuel‐cell technology. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of composition on the properties of PEM based on polybenzimidazole and poly(vinylidene fluoride) blends

Inadequate performance, short term durability and high cost of polymer electrolyte membrane (PEM) are the major roadblocks that need to be resolved for successful commercialization of high temperature PEM fuel cell. In this report, we investigated the viability of previously developed miscible blend membranes of polybenzimidazole and poly (vinylidene fluoride) (PBI/PVDF), as potential PEMs. In addition, we have carried out several advanced analytical techniques such as dynamic mechanical analysis (DMA), ¹³C CP-MAS solid state NMR (SS-NMR) and wide-angle X-Ray diffraction (WAXD) to prove the miscible behavior of the polymer pair. Sub-ambient temperature DMA studies confirmed the miscible behavior of PBI/PVDF blends at different compositions based on single T_g criterion. SS-NMR and WAXD showed the presence of interactions between the functional groups of the polymers and their dependence on blend composition. Thermogravimetric analysis of phosphoric acid (PA) doped and undoped blend membranes confirmed the improved thermal stability of the membranes compared to neat PBI. The membranes exhibited excellent oxidative stability than pristine PBI membrane. The swelling ratio and volume after dipping in PA was found to be significantly low in the blend membranes owing to the hydrophobic nature of PVDF. Among the blends prepared, 90/10 and 75/25 membranes showed higher proton conductivity than PBI, attributed in part, to electronegativity of fluorine and crystallinity of PBI in PA that activate proton transport. The results demonstrated the potential usefulness of the blend membranes as PEM in fuel cell.     

Sulfonated poly(ether sulfone)/phosphotungstic acid/attapulgite composite membranes for direct methanol fuel cells

Novel composite sulfonated poly(ether sulfone)(SPES)/phosphotungstic acid (PWA)/attapulgite (AT) membranes were investigated for direct methanol fuel cells (DMFCs). Physical–chemical properties of the composite membranes were characterized by FTIR, DSC, TGA, SEM‐EDX, water uptake, tensile test, proton conductivity, and methanol permeability. Compared with a pure SPES membrane, PWA, and AT doping in the membrane led to a higher thermal stability and glass transition temperature (T_g) as revealed by TGA and DSC. Tensile test indicated that lower AT content (3%) in the composite can significantly increase the tensile strength, while higher AT loading demonstrated a smaller contribution on strength. Proper PWA and AT loadings in the composite membranes can increase the proton conductivity and lower the methanol cross‐over. The proton conductivity of the SPES‐P‐A 10% composite membrane reached 60% of the Nafion 112 membrane conductivity at room temperature while the methanol permeability was only one‐fourth of that of Nafion 112 membrane. This excellent performances of SPES/PWA/AT composite membranes could indicate a potential feasibility as a promising electrolyte for DMFC. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Solution blown sulfonated poly(ether sulfone)/poly(ether sulfone) nanofiber‐Nafion composite membranes for proton exchange membrane fuel cells

A composite membrane of sulfonated poly(ether sulfone) (SPES)/poly(ether sulfone) (PES) nanofiber (NF) mat impregnated with Nafion was prepared and evaluated for its potential use as a proton conductor for proton exchange membrane (PEM) fuel cells. The supporting composite nanofibrous mat was prepared by solution blowing of a mixture of SPES/PES solution. The characteristics of the SPES/PES NF and the composite membrane, such as morphology, thermal stability, and performance of membrane as PEMs, were investigated. The performance of composite membranes was compared with that of Nafion117. The introduction of solution blown NFs to composite membranes modestly improved proton conductivity, water swelling, and methanol permeability. Therefore, composite membrane containing SPES/PES NFs can be considered as a novel PEM for fuel cell applications. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42572.     

Anisotropic membranes from electrospun mats of sulfonated/nonsulfonated poly (ether ketone)s containing ion-rich paths as proton exchange membranes

Anisotropic proton exchange membranes composed of five layers with different contents of ionic groups across the membrane were prepared by simultaneous electrospinning of sulfonated and nonsulfonated poly(ether ketone) (PEK)s. To prepare nonporous and defect- free membranes from electrospun mats, nonsulfonated fibers as hydrophobic part of the membrane were melted by hot-pressing so that covered sulfonated fibers (hydrophilic part). Prepared membranes showed better thermal and dimensional stability compared to Nafion 115. Proton conductivity of membranes was comparable with Nafion especially at higher temperatures. Water uptake of prepared membranes and mechanical strength of them were in an acceptable range. The results showed that the difference between sulfonated PEK fibers in surface and center of the membranes affect proton conductivity and mechanical properties of the membranes.