Polyurethane–poly(methyl methacrylate) interpenetrating polymer networks. I. Synthesis,characterization, and preliminary blood compatibility studies

Simultaneous polyurethane–poly(methyl methacrylate) (PU–PMMA) interpenetrating polymer networks (IPNs) were synthesized with the PMMA polymerization initiated at room temperature. Transparent IPNs with better miscibility and synergism of mechanical properties were obtained. Dynamic mechanical analysis data indicated that up to 30% PMMA can be incorporated into PU networks without substantial phase separation. The PU–PMMA 90/10 IPNs elicit less than 2% hemolysis, suggesting that these materials could be used as blood contacting materials. © 1996 John Wiley & Sons, Inc.     

Studies on physico‐mechanical and optical properties,and WAXS of castor oil based polyurethane/polyacrylates interpenetrating polymer networks

Interpenetrating polymer networks (IPNs) of polyurethane (PU)/polyacrylates have been synthesized by sequential polymerization of castor oil, methylene diisocyanate (MDI), and acrylate monomers such as methyl acrylate (MA), methyl methacrylate (MMA), and ethyl acrylate (EA); with benzoyl peroxide (BPO) and ethylene glycol dimethyl acrylate (EGDM) as an initiator and crosslinker, respectively. The physico‐mechanical properties, such as density, surface hardness, tensile strength, percentage elongation at break, and tear strength; and the optical properties, like total transmittance and haze, of PU/polyacrylate IPNs have been reported. Microcrystalline parameters of IPNs have been computed by using wide angle X‐ray scattering (WAXS) recordings. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 764–773, 2005     

Recent studies on interpenetrating polymer networks

Recent investigations on interpenetrating polymer networks (IPNs) have included two component IPNs from polyurethanes and poly(methacrylates) and two component IPNs from polyurethanes and epoxies. All the IPNs were prepared by the simultaneous polymerization technique (SIN-IPNs). Two types of IPNs, polyurethane-poly(methyl methacrylate) (PU/PMMA) and polyurethane-poly(methyl methacrylate-methacrylic acid) (PU/PMMA-MAA) were prepared. Improved phase miscibility and decreasing extent of phase separation was observed in both types of IPNs with increasing the NCO/OH ratio, decreasing molecular weight of the polyol in the PU and introduction of charge groups. A comparison was made between full-IPNs, pseudo-IPNs, graft copolymers and related homopolymers from polyurethanes and epoxies. Increased compatibility in full-IPNs and graft copolymers was observed by means of DSC, SEM and was also further substantiated by a shift toward single T_gs as determined by dynamic mechanical spectroscopy. The introduction of opposite charge groups in two-component IPNs from polyurethanes and epoxies led to improved compatibility (no phase separation) and enhanced mechanical properties.     

Thermomechanical properties and morphology of interpenetrating polymer networks of polyurethane–poly(methyl methacrylate)

Interpenetrating networks (IPNs) of polybutadiene‐based polyurethane (PU) and poly(methyl methacrylate) (PMMA) were synthesized. The effect of the incorporation of 2% glycidyl methacrylate (GMA) and 2‐hydroxyethyl methacrylate (2‐HEMA) on the thermal, mechanical, and morphological properties of IPNs was investigated. Both 2‐HEMA and GMA led to improvements in these properties. However, 2‐HEMA‐containing IPNs showed somewhat better tensile strength, elongation, and damping characteristics. The morphology of IPNs containing 2‐HEMA showed better mixing of the components. The improvement in the properties was observed for up to 40% PMMA in the IPNs. Differential scanning calorimetry thermograms showed the presence of three glass transitions. The third glass‐transition temperature was explained by possible grafting of methyl methacrylate onto PU. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 1576–1585, 2002     

Graft interpenetrating polymer networks of polyurethane and epoxy containing rigid rods in side chain

The rigid rod‐like 4,4′‐bis(6‐hydroxyhexyloxy)biphenyl (BHHBP) units were distributed in either the epoxy or polyurethane to become SR‐epoxy and PU (with or without BHHBP) polymer matrices. The interpenetrating polymer networks (IPNs) of PU (with or without BHHBP) and SR‐epoxy were synthesized through simultaneous polymerization, and connected each other via the grafting reaction between the ? NCO groups of the PU polymer network and the ? OH groups on the side chains of SR‐epoxy network. The thermal and mechanical characteristics, compatibilities, and morphologies of these PU (with or without BHHBP)/SR‐epoxy graft‐IPNs were investigated. The polyether‐type PU(PPG series)/SR‐ epoxy graft‐IPNs exhibited two‐phased morphologies (i.e., phase separation occurred), and higher fracture energies (G_IC). Whereas the polyester‐type PU(PBA series)/SR‐ epoxy graft‐IPNs were homogeneous (no phase separation), and exhibited higher tensile and Izod impact strengths. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Damping properties of interpenetrating polymer networks of polyurethane‐modified epoxy and polyurethanes

Interpenetrating polymer networks (IPNs) were prepared from polyurethane (PU)‐modified epoxy with different molecular weight of polyol and polyurethanes based on the mixture of polydiol and polytriol by a one‐shot method. Two types of PU‐modified epoxy: PU‐crosslinked epoxy and PU‐dangled epoxy were synthesized, and the effects of the different molecular weights of polyol in the PU‐modified epoxy/PU IPNs on the dynamic mechanical properties, morphology, and damping behavior were investigated. The results show that the damping ability is enhanced through the introduction of PU‐modified epoxy into the PU matrix to form the IPN structure. As the molecular weight of polyol in PU‐modified epoxy increases, the loss area (LA) of the two types of the IPNs increases. PU‐dangled epoxy/PU IPNs exhibit much higher damping property than that of the PU‐crosslinked epoxy/PU IPNs with 20 wt % of PU‐crosslinked epoxy. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 328–335, 1999     

Semi‐interpenetrating polymer networks based on polyurethane and poly(vinyl pyrrolidone) obtained by photopolymerization: Structure‐property relationships and bacterial adhesion

A range of semi‐interpenetrating polymer networks (semi‐IPNs) based on polyurethane (PU) and poly(vinyl pyrrolidone) (PVP) have been synthesized and characterized with respect to their thermodynamic characteristics, morphology, mechanical properties, surface properties, water sorption and bacterial adhesion. The free energies of mixing of PU and PVP in semi‐IPNs have been determined by the vapor sorption method and were shown to be positive for all compositions. The surface properties of semi‐IPNs were investigated using the dynamic contact angle analysis. It was shown that the advancing contact angle changes from 83.1° to 65.3° with increasing PVP from 7.05% to 57.38%. Scanning electron microscopy demonstrated that the semi‐IPNs are two‐phase systems with incomplete phase separation. The mechanical properties reflect the changes in structure of semi‐IPNs with increasing of amounts of PVP in the system. Incorporation of PVP into the semi‐IPN with PU restricts the ability of PVP to sorb water. As infection is likely to be caused by bacterial adherence to biomedical implants, the bacterial adhesion data suggests that the semi‐IPNs with PVP content below 22.52% may be useful for biomedical material applications. Polym. Eng. Sci. 44:940–947, 2004. © 2004 Society of Plastics Engineers.     

Synthesis and characterization of interpenetrating polymer networks from polyurethane and poly(ethylene glycol) diacrylate

Interpenetrating polymer networks (IPNs) combining polyurethane (PU) and poly(ethylene glycol) diacrylate (PEGDA) networks were prepared with simultaneous polymerization. PU was synthesized from biocompatible and biodegradable poly(ε-caprolactone) diol, and the hydroxyl group of poly(ethylene glycol) was substituted with a crosslinkable acrylate group. The effects of the PU/PEGDA compositions and the crosslink density of PU and PEGDA on the thermal properties, swelling ratio, surface energy, mechanical properties, and morphologies were investigated. The mechanical properties of PEGDA networks were improved by the presence of PU networks, particularly in the 75% PU/25% PEGDA IPNs. All PU/PEGDA IPNs showed a microphase-separated structure with cocontinuous morphology, as observed by atomic force microscopy, which was in agreement with the results of swelling ratio and dynamic mechanical thermal analysis measurements. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of crosslinking density on the physical properties of interpenetrating polymer networks of polyurethane and 2-hydroxyethyl methacrylate-teminated polyurethane

Interpenetrating polymer networks (IPNs) of 2-hydroxyethyl methacrylate-terminated polyurethane (HPU) and polyurethane (PU) with different crosslinking densities of the PU network were prepared by simultaneous solution polymerization. Dynamic mechanical analysis (DMA) and differential scanning calorimetry (DSC) show that compatibility of component polymers in IPN formation depends on the crosslinking density of the PU network. Physical properties such as density and water absorption rely on the subtle balance between the degree of phase separation and the crosslinking density of the PU network. In spite of the occurrence of phase separation, the tensile moduli and tensile strength of the IPNs increase with the crosslinking density of the PU network. Morphological observation by scanning electron microscopy revealed different fracture surfaces between the compatible and incompatible IPNs. Surface characteristics of the IPNs, indicated as hydrogen bonding index and hard-to-soft segment ratio, are altered considerably by varying surface morphologies. Improved blood compatibility of IPN membranes is due to the variation of the hydrophilic and hydrophobic domain distribution.     

Effect of CePO<Subscript>4</Subscript> nanostructures in transparent PMMA/castor-oil based PU IPNs on thermal stability,optical and mechanical properties

Interpenetrating polymer networks (IPNs) based on PMMA/castor-oil based PU/cerium phosphate nanoparticles (CePO₄) constitute an important type of materials to modulate the stiffness and confers ductile behavior to PMMA. A comparison of CePO₄ dispersion into different ratios of PMMA/PU IPNs between sonication method and the classic magnetic stirring during the sequential polymerization synthesis was done through structural, optical, thermal, morphological and mechanical analysis. The results demonstrated that sonication is the adequate method to disperse CePO₄ in low viscous systems such as PMMA/PU 70/30 and 60/40 wt.%, while magnetic stirring favors the dispersion in high viscous systems (PMMA/PU 50/50 wt.%). Thanks to the physical interaction, the good compatibility/miscibility between PMMA/PU and CePO₄ is reached. The obtained experimental results indicated that the luminescent CePO₄ nanoparticles, in addition to improve the structural properties and the Young’s modulus, can reduce voids in the networks.     

Miscibility and thermal and dynamic mechanical behaviour of semi‐interpenetrating polymer networks based on polyurethane and poly(hydroxyethyl methacrylate)

The thermodynamic miscibility and thermal and dynamic mechanical behaviour of semi‐interpenetrating polymer networks (semi‐IPNs) of crosslinked polyurethane (PU) and linear poly(hydroxyethyl methacrylate) (PHEMA) have been investigated. The free energies of mixing of the semi‐IPN components have been determined by the vapour sorption method and it was established that the parameters are positive and depend on the amount of PHEMA in the semi‐IPN samples. Thermal analyses glass transition temperatures evidenced two in the semi‐IPNs in accordance with the investigation of the thermodynamic miscibility of these systems. Dynamic mechanical analysis revealed a pronounced change in the viscoelastic properties of the PU‐based semi‐IPNs with different amounts of PHEMA in the samples. The semi‐IPNs have two distinct tan δ maxima related to the relaxations of the two polymers in their glass temperature domains. The temperature position of PU relaxation maximum tan δ is invariable but its amplitude decreases in the semi‐IPNs with increasing amount of PHEMA in the systems. The tan δ maximum of PHEMA is shifted to a lower temperature and its amplitude decreases with increasing amount of PU in the semi‐IPNs. The segregation degree of components α was calculated using the viscoelastic properties of semi‐IPNs. It was concluded that the studied semi‐IPNs are two‐phase systems with incomplete phase separation. The different levels of immiscibility lead to the different degree of phase separation in the semi‐IPNs with compositions. Copyright © 2004 Society of Chemical Industry     

Semiinterpenetrating polymer networks based on polyurethane and polyvinylpyrrolidone. I. Thermodynamic state and dynamic mechanical analysis

Semiinterpenetrating polymer networks (semi‐IPNs) based on polyurethane (PU) and polyvinylpyrrolidone (PVP) have been synthesized, and their thermodynamic characteristics, thermal properties, and dynamical mechanical properties have been studied to have an insight in their structure as a function of their composition. First, the free energies of mixing of the two polymers in semi‐IPNs based on crosslinked PU and PVP have been determined by the vapor sorption method. It was established that these constituent polymers are not miscible in the semi‐IPNs. The differential scanning calorimetry results evidence the T_g of polyurethane and two T_g for PVP. The dynamic mechanical behavior of the semi‐IPNs has been investigated and is in accordance with their thermal behavior. It was shown that the semi‐IPNs present three distinct relaxations. If the temperature position of PU maximum tan δ is invariable, on the contrary, the situation for the two maxima observed for PVP is more complex. Only the maximum of the highest temperature relaxation is shifted to lower temperature with changing of the semi‐IPNs composition. It was concluded that investigated semi‐IPNs are two‐phase systems with incomplete phase separation. The phase composition was calculated using viscoelastic properties. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 852–862, 2001     

Morphology and properties of polyurethane/poly(methyl methacrylate) interpenetrating polymer networks by Co60–γ ray

PU/PMMA IPNs were first synthesized using Co⁶⁰–γ radiation. The morphology, glass transition behavior, and mechanical properties of the formed IPNs have been studied by TEM, DSC, and electron tensile testing machine. The TEM micrographs and the results of DSC showed that Co⁶⁰–γ radiation was effective for obtaining small volume sizes of phase domains in IPNs. The structure with two continuous phases occurs in the content range of 40% to 70% PU. The ability of interpenetration enhanced with increasing the content of the crosslinking agents. The mechanical properties of IPNs reflected very good synergistic behavior.     

Synthesis and characterization of polyurethane/poly(vinylidene chloride) interpenetrating polymer networks

A series of polyurethane (PU)/poly(vinylidene chloride) (PVDC) interpenetrating polymer networks (IPNs) were synthesized through variations in the amounts of the prepolyurethane and vinylidene chloride monomer via sequential polymerization (80/20, 60/40, 50/50, 40/60, 30/70, and 20/80 PU/PVDC). The physicomechanical and optical properties of the IPNs were investigated. Thermogravimetric analysis (TGA) studies of the IPNs were performed to establish their thermal stability. TGA thermograms showed that the thermal degradation of the IPNs proceeded in three steps. Microcrystalline parameters, such as the crystal size and lattice disorder, of the PU/PVDC IPNs were estimated with wide‐angle X‐ray scattering. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1375–1381, 2007     

Phase separation in the polyurethane/poly(2‐hydroxyethyl methacrylate) semi‐interpenetrating polymer networks synthesized by different ways

The thermal, dynamic mechanical analysis, morphology and mechanical properties of semi‐interpenetrating polymer networks based on crosslinked polyurethane (PU) and poly(2‐hydroxyethyl methacrylate) (PHEMA) synthesized by photopolymerization and by thermopolymerization have been investigated. The thermal analysis has evidenced the two glass temperature transitions in the semi‐IPNs and this is confirmed by the thermodynamic miscibility investigation of the systems. The Dynamic Mechanical Analysis spectra have shown that the phase separation is more significant in the thermopolymerized semi‐IPNs: the tan δ peaks of constituent polymers are more distinct and the minimum between the two peaks is deeper. The calculated segregation degree values of semi‐IPN's components are significantly higher for thermopolymerized semi‐IPNs, thereby the process of phase separation in the thermopolymerized semi‐IPNs is more developed. The structures of two series of samples investigated by SEM are completely different. The mechanical properties reflect these changes in structure of semi‐IPNs with increasing amount of PHEMA and with the changing of the method of synthesis. The results suggest that the studied semi‐IPNs are two‐phase systems with incomplete phase separation. The semi‐IPN samples with early stage of phase separation demonstrate higher mechanical characteristics. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

Semi‐ and full‐interpenetrating polymer networks based on polyurethane produced from canola oil and poly(methyl methacrylate)

Semi‐ and full‐interpenetrating polymer networks (IPNs) were prepared using polyurethane (PUR) produced from a canola oil‐based polyol with primary terminal functional groups and poly(methyl methacrylate) (PMMA). The properties of the material were studied and compared using dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), and tensile measurements. The morphology of the IPNs was investigated using atomic force microscopy (AFM). Semi‐IPNs demonstrated different thermal mechanical properties, mechanical properties, phase behavior, and morphology from full IPNs. Both types of IPNs studied are two‐phase systems with incomplete phase separation. However, the extent of phase separation is significantly more advanced in the semi‐IPNs compared with the full IPNs. All the semi‐IPNs exhibited higher values of elongation at break for all proportions of acrylate to polyurethane compared with the corresponding full IPNs. These differences are mainly due to the fact that in the case of semi‐IPNs, one of the constituting polymers remains linear, so that it exhibits a loosely packed network and relatively high mobility, whereas in the case of full IPNs, there is a higher degree of crosslinking, which restricts the mobility of the chains. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Interpenetrating polymer networks of polyurethanes and epoxy resin,II. Compatibility and morphology

The interpenetrating polymer networks (IPN) of polyurethanes (PU) and a glycidyl ether of phenol formaldehyde (GEPF) were prepared by a simultaneous polymerization method. The dynamic mechanical properties and morphologies of the IPNs were investigated. It was found that multiphased morphology was formed in the PU/GEPF IPNs. With the PU based on polyester- or polyether-type polyols, the dynamic mechanical analysis (DMA) of these IPNs exhibited various shifts in the loss moduli (E″) of the high and low temperature transition domains depending upon the types and molecular weights of the polyols employed in the PU. Three distinct transition domains were observed as the PU content increased up to a certain level.     

Free volume and the physico‐mechanical behaviour of polyurethane/polyacrylonitrile interpenetrating polymer networks: positron annihilation results

A series of semi‐interpenetrating polymer networks (SIPNs) of polyurethane (PU) and polyacrylonitrile (PAN) in the weight ratios 90/10, 70/30, 60/40 and 50/50 PU/PAN were prepared using polyethylene glycol, 4,4′‐diphenylmethane diisocyanate and acrylonitrile by sequential polymerization. Differential scanning calorimetry and scanning electron microscopy techniques were used to find the glass transition temperature and surface morphology of SIPNs. The tough and transparent SIPN films were characterized for physico‐mechanical properties such as density, surface hardness and tensile properties. Positron annihilation lifetime spectroscopy (PALS) was used to measure the free volume behaviour of the IPNs. The sorption behaviour of IPNs with benzene penetrant was also measured. An attempt was made to correlate the PALS results with the mechanical and sorption properties of the SIPNs. Copyright © 2005 Society of Chemical Industry     

Interpenetrating polymer networks from castor oil-based polyurethanes and polystyrene,XXV

Interpenetrating polymer networks (IPNs) of castor oil-based polyurethanes and polystyrene were prepared by simultaneous polymerization. The liquid prepolyurethanes were formed by reacting the hydroxyl functionality of castor oil with isophorone diisocyanate using different stoichiometric NCO/OH ratios. These prepolyurethanes were mixed with styrene monomer and subsequently polymerized by free radical polymerization initiated by benzoyl peroxide in the presence of the crosslinker 1,4-divinyl benzene. The interpenetrating polymer networks. PU/PS IPNs, were obtained as tough and transparent films by the transfer moulding technique. These IPNs were characterized by the static mechanical properties (tensile strength, Young's modulus and % elongation), thermal properties and morphology. The dielectric relaxation properties (σ, E′, E″ and tanδ) of the IPNs at different temperatures were studied.