Network structure and reaction mechanisms in high pressure and peroxide vulcanization of polybutadiene: Microstructural changes studied by 13C solid-state NMR

This article is concerned with the microstructural changes during peroxide and high pressure vulcanization of polybutadiene that is unfilled and filled with carbon black. The main tool is ¹³C solid-state NMR; it shows that vinyl unsaturations are consumed in both filled and unfilled samples under peroxide and high pressure vulcanization. Chemical shift calculations of unvulcanized polybutadiene show good agreement with the observed peaks. Calculations of proposed structures, based on a possible reaction mechanism, suggest that a large number of peaks will appear, each at very low intensity. Nevertheless, some changes can be seen as a result of the crosslinking reaction, and the results provide support for the suggested reaction mechanism. Thus, the proposed addition crosslinking mechanism over vinyl unsaturations seems to be a reasonable explanation of the crosslink formation in high pressure vulcanization. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 2799–2806, 1999     

Melt grafting of poly(ethylene‐vinyl acetate) copolymer with maleic anhydride

Poly(ethylene‐vinyl acetate) (EVA) copolymer was melt grafted with maleic anhydride (MAH) in a twin screw extruder in the presence of peroxide. It is confirmed that MAH has been melt grafted on the backbone of EVA by FTIR using the method of hydrolysis. The NMR analysis suggests that the grafting reaction occurs on the tertiary carbon of main chain of EVA other than the methyl moiety of vinyl acetate (VA) group. The incorporation of VA groups onto the matrix shows a competitive effect on the grafting. The existence of VA groups promotes the extent of MAH graft onto EVA; nevertheless, it also weakens the crystallizability of main chain. When the content of peroxide initiator is 0.1 wt % based on the polymer matrix, the grafting degree increases with increasing the concentration of monomer. When the peroxide content is higher than 0.1 wt %, side reactions such as crosslinking or disproportionation will be introduced into this system. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 841–846, 2006     

New thermoplastic vulcanizate,composed of polypropylene and ethylene–vinyl acetate copolymer crosslinked by tetrapropoxysilane: evolution of the blend morphology with respect to the crosslinking reaction conversion

A thermoplastic vulcanizate (TPV) is tailored by a dynamic vulcanization process. TPVs can be processed as thermoplastics and have properties similar to conventional vulcanized rubbers. The main objective of our recent works was to tailor, by using the reactive extrusion process, a new TPV composed of polypropylene homopolymer (PP) as thermoplastic phase and ethylene–vinyl acetate copolymer (EVA) as elastomer phase, which is crosslinked by tetrapropoxysilane (TPOS) as crosslinking agent in the presence of dibutyl tin oxide (DBTO) as catalyst. Crosslinking is carried out through a transesterification reaction between the ester groups of EVA and the alkoxysilane groups of TPOS. This exchange reaction is catalyzed by DBTO at temperatures above 100 °C. The main advantage of this chemistry that it is non‐radical, and so prevent the degradation of PP, in comparison with crosslinking reactions using peroxides as initiators. Different reactive blends were prepared in the internal mixer of a Haake Plasticorder. In order to know how the crosslinking reaction has advanced, the EVA gel content and the volume swelling rate of the blend were measured. The aim of this study was to get a better understanding of the dispersion mechanism of EVA in the major phase during its dynamic vulcanization in the presence of PP in the minor phase. This paper deals with the correlation that exists between the evolution of the two‐phase blend morphology and the extent of the crosslinking reaction on the elastomer phase during the elaboration of a TPV. In particular, we showed that the correlation was almost the same for the elaboration of the TPV in the internal mixer of the Haake Plasticorder (discontinuous process) and in a twin‐screw extruder (continuous process). Copyright © 2004 Society of Chemical Industry     

Shape memory effect of ethylene–vinyl acetate copolymers

Crosslinked ethylene–vinyl acetate (EVA) copolymers with VA content of 28% by weight were prepared by a two‐step method by evenly dispersing the crosslinking agent (dicumyl peroxide) into the EVA matrix and then crosslinking at elevated temperatures. The crosslinking features of the samples were analyzed by Soxhlet extraction with xylene and dynamic mechanical measurements. All the samples were crystalline at room temperature, and the chemical crosslinks seemed to have little effect on the melting behavior of polyethylene segment crystals in the EVA copolymers. The shape recovery results indicated that only those specimens that had a sufficiently high crosslinking degree (gel content higher than about 30%) were able to show the typical shape memory effect, a large recoverable strain, and a high final recovery rate. The degree of crosslinking can be influenced by the amount of the peroxide and the time and temperature of the reaction. The response temperature of the recovery effect (about 61°C) was related to the melting point of the samples. The EVA shape memory polymer was characterized by its low recovery speed that resulted from the wide melting range of the polyethylene segment crystals. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 1063–1070, 1999     

Transesterification and crosslinking of poly(vinyl chloride‐co‐vinyl acetate) copolymers in the melt

A new method to obtain hydroxylated poly(vinyl chloride) (PVC‐OH) and its crosslinking in the melt are studied. Starting from a vinyl chloride‐co‐vinyl acetate copolymer, a transesterification reaction in the presence of an alcohol during the processing of plasticized polymer is investigated as a function of the processing temperature and alcohol nature (1‐butanol or 1‐octanol). Reaction evolution is followed by ¹H‐NMR and IR spectroscopies. The best results are obtained for 1‐octanol, and they show the absence of secondary reactions and the progressive appearance of OH groups in the polymer as acetate groups disappear. On the other hand, crosslinking of the thus‐obtained PVC‐OH with hexamethylene diisocyanate (HMDI) during the processing is also studied. The gel content and the mechanical properties at 140°C are studied as a function of three crosslinking variables: number of OH groups present in the polymer, concentration of HMDI added to the polymer, and time of crosslinking. The results show that by optimizing those parameters it is possible to obtain gel contents up to 100% and an increase of 600% in the Young's modulus and 1300% in the ultimate tensile strength with respect to the plasticized PVC. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 621–630, 1999     

Free‐radical grafting of trans‐ethylene‐1,2‐dicarboxylic acid onto molten ethylene‐vinyl acetate copolymer

Distinctive features of free‐radical grafting of trans‐ethylene‐1,2‐dicarboxylic acid (TEDA) onto macromolecules of molten ethylene‐vinyl acetate copolymer (EVA) in the course of reactive extrusion have been investigated along with structure, mechanical characteristics, and high‐elastic properties of molten functionalized products (EVA‐g‐TEDA). It is shown that EVA‐g‐TEDA yield depends on both the peroxide initiator concentration and content of vinyl acetate units in the copolymer molecular structure. At functionalization, acid grafting is accompanied by secondary reactions of macromolecular degradation and crosslinking. With a low‐peroxide initiator concentration (0.1 wt %), degradation prevails; with a higher (0.3 wt %) concentration, crosslinking of macromolecules prevails. It is reported that monomers being grafted attach mostly over secondary carbon atoms in the polymer chain. EVA‐g‐TEDA appears to have a less perfect crystal structure with a lower‐melting temperature and crystallinity as against the starting polymer. The functionalized products display enhanced rigidity and lower deformability in comparison with the initial copolymer. Variations in the swelling ratio and melt strength of EVA‐g‐TEDA depend on the course of competing secondary processes of macromolecular degradation and crosslinking. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Catalytic aspect of chemical modifications of polymers by transesterification: NMR study with model compounds

The catalytic activity of different compounds (dibutyl tin oxide, titanium tetrabutoxide, zirconium tetraethoxide, and para‐toluenesulfonic acid) for transesterification reactions between polymers was studied. This study was carried out on three different reactions: between two model compounds (methyl benzoate and octyl acetate), between a polymer and a model compound (ethylene‐vinyl acetate copolymer and methyl benzoate), and for crosslinking of ethylene‐vinyl acetate copolymer with dimethyl terephthalate. For these three reactions dibutyl tin oxide presented the higher catalytic activity. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1556–1562, 2001     

Parameters affecting the grafting reaction and side reactions involved in the free‐radical melt grafting of maleic anhydride onto high‐density polyethylene

The parameters affecting the grafting reaction and side reactions in free‐radical melt grafting of maleic anhydride (MA) onto high‐density polyethylene with the aid of 2,5‐dimethyl‐2,5‐di(t‐butyl peroxy)hexane peroxide(DTBPH) have been studied using an internal mixer. MA grafting degree of the maleated samples was measured with titrometry and FTIR spectroscopy methods. The extent of chain‐branching/crosslinking side reactions was evaluated with gel content and MFI determination. The flow behavior and melt viscoelastic properties of the samples were measured using a rheometric mechanical spectrometer. DTBPH and MA concentrations, reaction temperature, rotor speed, the type and concentration of coagents were among the studied parameters. The results show that MA and DTBPH concentration has a major role on the grafting reaction, chain‐branching/crosslinking side reactions and also the grafts microstructure in the final product. The reaction temperature has a complex effect on the maleation reaction. Increasing the rotor speed causes an increase in MA grafting degree of the samples and reduces the competitive side reactions. By using Gaylord additives, gel formation reduces at the expense of a dramatic decrease in the grafting degree. MA grafting degree is increased by the use of comonomers in the reaction and this is accompanied with a decrease in crosslinking side reaction when the vinyl type styrene comonomer is used. The results of processing torque in combination with the measurements of the melt viscoelastic property and gel content of the samples provide a great insight into understanding the gel formation mechanism. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Melt functionalization of EVA copolymers with maleic anhydride

Ethylene vinyl acetate (EVA) copolymers with different amounts of vinyl acetate were melt‐functionalized with maleic anhydride. The effect of benzoyl peroxide, t‐butyl perbenzoate, and dicumyl peroxide (DCP) as free‐radical initiators on the functionalization performance was studied. The crosslinking reactions occur to a larger extent than in polyethylene, indicating that the vinyl acetate groups favor the formation of free radicals. From all the experiments performed in this study, the recommended initiation system to achieve the best values of the functionalization degree and the lower gel content involves the use of DCP in a concentration of about 0.3 wt % and a maleic anhydride concentration around 5.0 wt %. From FTIR and TGA analyses, it is suggested that the hydrogen abstraction in the EVA copolymers occurs both in the methyl group of the acetate moiety and in the tertiary C—H. The free radicals generated in the tertiary C—H react with maleic anhydride in a higher proportion. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 1799–1806, 1999     

Comparison in processability and mechanical and thermal properties of ethylene–octene copolymer crosslinked by different techniques

The crosslinking of metallocene ethylene–octene copolymer was investigated. The crosslinked polymers were prepared using two different techniques, i.e., peroxide crosslinking and silane–water crosslinking. In the former, the crosslinking reaction was conducted in a twin‐screw extruder, in the presence of dicumylperoxide. In the latter, the polymer was first grafted with vinyl trimethoxysilane in the extruder and subsequently crosslinked with water. The paper aims at investigation of the differences between these two techniques, in terms of processing and product mechanical and thermal properties. The results showed that the silane‐crosslinked polymers could be prepared with much higher gel contents than the peroxide‐crosslinked samples. The silane‐crosslinked polymers also retained the elastomeric characteristics of the pure polymer and showed remarkably higher extensibility, better thermal stability, and energy storage capacity. An explanation for the property differences between peroxide‐crosslinked and silane‐crosslinked polymers was proposed. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1179–1185, 2004     

Radiation-convertible polymers from norbornenyl derivatives. Crosslinking with ionizing radiation

Vinyl polymers with pendant norbornenyl (bicyclo[2.2.1]heptenyl) groups crosslink rapidly on exposure to ionizing radiation. Analysis (according to Charlesby-Pinner theory) of extraction data from an ethylene–vinyl acetate copolymer and the corresponding ethylene–vinyl norbornenecarboxylate copolymer shows that the unsaturated polymer crosslinks by a chain reaction. At low doses, the kinetic chain length is about 4. Pendant norbornenyl groups accelerate crosslinking of a vinyl alcohol–vinyl acetate–vinyl chloride copolymer and convert poly(vinyl alcohols) and cellulose acetate from degrading to crosslinking polymers. A novel application of the Charlesby-Pinner plot strongly suggests linear dependence of the extent of crosslinking on the norbornenyl group concentration in a series of modified poly(vinyl alcohols). The greater effectiveness of pendant norbornenyl groups, compared to cyclohexenyl groups, demonstrates the importance of the reactivity of the double bond.     

Controlled crosslinking of polybutadiene containing block terpolymer bulk structures: A facile way towards complex and functional nanostructures

The controlled crosslinking of polystyrene-block-polybutadiene-block-poly(tert-butyl methacrylate) (SBT) block terpolymers in their microphase-segregated bulk state is investigated. Two different methods, cold vulcanization and free radical crosslinking as well as its optimized procedure, the thiol-polyene method, are applied for crosslinking the lamellar polybutadiene microdomains within the lamella-lamella (ll) morphology of SBT bulk structures. It was found that the microphase-separated structures of the block terpolymers react very sensitively towards the addition of swelling solvents and crosslinking agents. The changes in the microphase-segregated morphologies are followed at all stages with transmission electron microscopy to give an in-depth view of the nanoscopic transformations. These partially unexpected changes in the morphologies make a careful adjustment and optimization of the reaction conditions necessary. For cold vulcanization, i.e. the reaction of double bonds with sulphur monochloride, several swelling solvents and concentrations of crosslinking agents are explored. In the case of free radical crosslinking, it is found that an increase of the radical initiator concentration above 5 wt% does not lead to an increase of insoluble material as radical chain cleavages occur as side reactions, thus limiting the amount of the desired gel fraction. However, the addition of a trifunctional thiol can further increase the desired network formation. By means of this procedure and a subsequent homogenization, it is possible to create novel disc-like Janus particles. Dynamic light scattering and scanning force microscopy are used to highlight the flat nanoparticle structure and to demonstrate the influence of the crosslinker on the formed structures.     

Effect of the vinyl concentration on the structural and rheological characteristics of peroxide‐modified high‐density polyethylenes

The effect of the hydrogenation of the terminal vinyl groups on the peroxide modification and rheological properties of high‐density polyethylene (HDPE) was investigated. The aim of the study was to determine exclusively the effect of the terminal vinyl groups on the peroxide crosslinking and rheological properties of HDPE with one polymer type. This was achieved by hydrogenation of the terminal vinyl groups of a commercial HDPE to obtain an identical material from a structural point of view, which differed only in the nature of the terminal unsaturations, and the comparison of its level of peroxide crosslinking with that of the original polymer. Hydrogenated and unhydrogenated polymer samples were modified at 170°C with different amounts of organic peroxide ranging from 125 to 5000 ppm. Changes in the molecular structure were determined by Fourier transform infrared spectroscopy, size exclusion chromatography, and rheological measurements. Hydrogenation of the terminal groups of the original polymer significantly reduced the rate of modification or crosslinking. The dynamic viscosity and elasticity increased with the level of peroxide modification. Unhydrogenated samples exhibited rapid increases in viscosity and elastic modulus, whereas their hydrogenated counterparts required about 500% of the amount of peroxide needed for the unhydrogenated sample to attain similar structural changes. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Surface photocrosslinking of ethylene–vinyl acetate copolymer films

Surface photocrosslinking of ethylene–vinyl acetate (EVAc) copolymer films containing benzophenone (BP) was investigated for the purpose of replacing a poly(vinyl chloride) floor. The photogelatin in the EVAc films was effectively observed after UV radiation in the presence of oxygen. The crosslinking reaction was initiated from the surface of the irradiated film, which was mainly due to the dehydrogenation and generation of macroradicals of polymer by the light absorption of BP. The experiments of polyethylene–VAc with BP showed that the VAc‐rich amorphous part in the EVAc copolymer works as a crosslinking site. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1741–1745, 2000     

Study of curative interactions in cis-1,4-polyisoprene. XII. The cis-1,4-polyisoprene–sulfur–tetramethylthiuram disulphide–ZnO–stearic acid vulcanization system

Several aspects on the mechanism of vulcanization in the synthetic cis-1,4-polyisoprene (IR)-sulfur-tetramethylthiuram disulphide (TMTD)–ZnO system were harmonized. The differential scanning calorimetry (DSC) thermograms showed that the vulcanization processes became better resolved on increasing the curative loading in the compound. Two major crosslinking reactions occurred consecutively in the IR (100)–sulfur (9.46)–TMTD (8.86)–ZnO (3.00) mixture, viz the IR–sulfur–TMTD–ZnO and IR–sulfur–zinc dimethyldithiocarbamate (ZDMC) (or IR–sulfur–ZDMC–ZnO) reactions. In the first process poly-and disulfidic pendent groups RS_xSX (R = polyisoprenyl, X = Me₂NC (S), x ≥ 1) formed via the IR–XSS_xSX reaction, and in the second via the IR–XSS_xZnSSX reaction. Thermogravimetric analysis (TGA) and high-pressure liquid chromatography (HPLC) data showed that dimethyldithiocarbamic acid liberated during the IR–sulfur–TMTD–ZnO reaction was trapped by ZnO to yield ZDMC. Hence ZDMC was a product, and not precursor, of this crosslinking process. A comparison of reactions in IR–sulfur–TMTD–ZnO and poly(ethylene-co-propylene)–sulfur–TMTD–ZnO mixtures showed that the participation of IR molecules was essential for ZDMC formation. The ZDMC concentration remained constant at ～ 38.4 mol % during the later stages of cure, showing that it did not participate in the desulfuration reactions of polysulfidic links. In the presence of stearic acid the stearic acid–ZnO reaction occurred at 87°C as was manifested by an intense crystallization peak of zinc stearate. The vulcanization processes were the same both in the presence and absence of stearic acid.     

Selectivity of peroxide‐initiated graft modification of ethylene copolymers

Experimental data on the kinetics and selectivity of peroxide‐initiated graft modification of ethylene copolymers with vinyltriethoxysilane (VTEOS) and maleic anhydride (MAn) are presented. Rate data for the VTEOS modification and crosslinking of poly(ethylene‐co‐vinyl acetate) demonstrate the controlling influence of peroxide decomposition rates. Analysis of the selectivity for grafting versus crosslinking showed considerable scope for optimization of VTEOS modifications through variation of monomer and peroxide loadings. However, the MAn system was found to be less amenable to optimization, most likely because of differences in the graft propagation cycle and radical termination preferences.     

Gel formation in diimide‐hydrogenated polymers

The hydrogenation of diene‐based polymers via diimide is a very attractive alternative to the conventional catalytic hydrogenation route based on gaseous molecular hydrogen. However, serious crosslinking always accompanies it and limits the end‐use properties of the polymers. Gel formation in polymers that are hydrogenated via diimide has been investigated in detail through an inspection of all the chemical reactions involved in the process. The results indicate that hydrogen peroxide decomposition, some reactions related to oxygen, and the redox reaction between hydrogen peroxide and hydrazine are capable of generating radicals. However, radicals generated in the aqueous phase do not appear to initiate the crosslinking of diene‐based polymers in the latex form. It is proposed that the primary radicals giving rise to crosslinking are generated in the polymer phase in situ, and the step responsible for generating these organic radicals is possibly the diimide disproportionation reaction. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1122–1125, 2005     

Reinforcing of expanded polymer morphology using peroxy radical initiator

There was investigated the possibility of increasing the apparent specific surface area of polystyrene sorbents by radical-induced post-polymerization reaction using di-tert-butyl peroxide as free radical initiator. It is known that in addition to the activation of vinyl groups, tert-butyl peroxide is also able of abstraction of hydrogen atoms from aliphatic carbons and this way produces active centers for creation of post-polymerization crosslinking. Radical-induced post-polymerization morphology changes were confirmed by detailed morphological examinations of both dry and swollen materials showing distinct reinforcing of the expanded polymer morphology. However, due to the specific character of the post-polymerization reaction, the achieved additional crosslinking was not extensive and only moderate increase to the apparent BET surface area was achieved.     

Mechanical changes of electron beam irradiated ethylene–vinyl acetate copolymer (EVA) film (I)

Electron beam irradiation of ethylene-vinyl acetate copolymer (EVA) film results in a marked depression of sorption of flavour compounds. This effect is presumed to be brought about by radical reactions, following changes in the structure. The crosslinking density and gel fraction increased with irradiation dose, and the maximum percent gel reached 70% for 20 Mrad-50g kg^?1 EVA film, 35% for 20 Mrad-95g kg^?1 EVA film and 50% for 10 Mrad-150g kg^?1 EVA film. In calculating the ratio of scission to crosslinking events, it was found that EVA film is a polymer of the scission type. The degree of crystallinity, X_c decreased significantly with increasing irradiation dose in all irradiated films. For unirradiated films, X_c decreased with increase in vinyl acetate content, which suggests that crystalline regions of EVA film are primarily composed of ethylene units. Therefore, the scission reaction may predominantly take place in the crystalline region, resulting in the formation of methyl or end vinyl groups. This was supported by measuring the film density, peak melting temperature and stress at yield.     

Nitroxyls for scorch suppression,cure control,and functionalization in free-radical crosslinking of polyethylene

This paper describes the use of 2,2,6,6-tetramethylpiperidinyl-oxy (TEMPO) derivatives for scorch suppression, cure control, and functionalization in peroxide crosslinking of polyethylene. When 4-hydroxy 2,2,6,6-tetramethylpiperidin-1-oxyl was used for scorch suppression, there was often a loss in ultimate degree of crosslinking. In contrast, with bis(1-oxyl-2,2,6,6-tetramethylpiperidine-4-yl)sebacate, both scorch suppression and ultimate degree of crosslinking were enhanced. A model study in hexadecane showed that TEMPO radicals terminate with carbon-centered radicals formed as a consequence of peroxide homolysis and propagation steps. This termination occurs preferentially over peroxide-initiated crosslinking and results in TEMPO-grafted polymer. In addition to polymer radical formation, several additional reaction pathways are available following thermal homolysis of the peroxide, including unimolecular disassociation of the peroxy radical to yield a methyl radical and a ketone, and proton extraction from one of several substrates by the peroxy radical to yield an alkyl radical and an alcohol. This study reveals that the reaction rate is limited by the rate of peroxide homolysis, and proceeds to statistical products with little or no preference for any specific species. The implication is that choice of peroxide is a dominant controlling factor over whether the TEMPO derivatives are ultimately grafted to the polymer or are bound to small alkyl radicals. POLYM. ENG. SCI., 47:50–61, 2007. © 2006 Society of Plastics Engineers