Comparison in processability and mechanical and thermal properties of ethylene–octene copolymer crosslinked by different techniques

The crosslinking of metallocene ethylene–octene copolymer was investigated. The crosslinked polymers were prepared using two different techniques, i.e., peroxide crosslinking and silane–water crosslinking. In the former, the crosslinking reaction was conducted in a twin‐screw extruder, in the presence of dicumylperoxide. In the latter, the polymer was first grafted with vinyl trimethoxysilane in the extruder and subsequently crosslinked with water. The paper aims at investigation of the differences between these two techniques, in terms of processing and product mechanical and thermal properties. The results showed that the silane‐crosslinked polymers could be prepared with much higher gel contents than the peroxide‐crosslinked samples. The silane‐crosslinked polymers also retained the elastomeric characteristics of the pure polymer and showed remarkably higher extensibility, better thermal stability, and energy storage capacity. An explanation for the property differences between peroxide‐crosslinked and silane‐crosslinked polymers was proposed. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1179–1185, 2004     

Comparing elastomeric behavior of block and random ethylene–octene copolymers

This work compared the elastomeric properties of two low‐crystallinity ethylene–octene copolymers. One was a block copolymer with lamellar crystals and the other was a random copolymer with fringed micellar crystals. The comparison of the stress–strain behavior at 23°C revealed that the initial elastic modulus and the yield stress depended only on the crystallinity of the copolymer. When the temperature was raised above 23°C, melting of the fringed micellar crystals of the random copolymer caused a rapid decrease in the modulus. Some decrease in the modulus of the block copolymer over the same temperature range was attributed to the crystalline α‐relaxation. Both polymers exhibited strain‐hardening, ultimate fracture at high strains, and high recovery after fracture. However, in the block copolymer, the onset of strain‐hardening and the ultimate fracture occurred at higher strains. The block copolymer also showed higher recovery from high strains. The initial stretching resulted in a permanent change in the stress–strain curve. It was suggested that following the onset of crystal slippage at the yield, the crystals underwent permanent structural changes through the course of the strain‐hardening region. The transformation of the fringed micellar crystals occurred at lower strains than the transformation of the lamellar crystals. The extent of the structural transformation was described by the crosslink density and the strain‐hardening coefficient extracted from elasticity theory. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of strain on the properties of an ethylene–octene elastomer with conductive carbon fillers

Composites that incorporate a conductive filler into an ethylene–octene (EO) elastomer matrix were evaluated for DC electrical and mechanical properties. Comparing three types of fillers (carbon fiber, low structure carbon black, and high structure carbon black), it was found that the composite with high structure carbon black exhibited a combination of properties not generally achievable with this type of filler in an elastomeric matrix. A decrease in resistivity at low strains is unusual and has only been reported previously in a few instances. Reversibility in the resistivity upon cyclic deformation is a particularly unusual feature of EO with high structure carbon black. The mechanical and electrical performance of the high structure carbon black composites at high strains was also impressive. Mechanical reinforcement in accordance with the Guth model attested to good particle–matrix adhesion. The EO matrix also produced composites that retained the inherent high elongation of the unfilled elastomer even with the maximum amount of filler (30% by volume). The EO matrix with other conducting fillers did not exhibit the exceptional properties of EO with high structure carbon black. Composites with carbon fiber and low structure carbon black did not maintain good mechanical properties, generally exhibited an increase in resistivity with strain, and exhibited irreversible changes in both mechanical and electrical properties after extension to even low strains. An explanation of the unusual properties of EO with high structure carbon black required unique features of both filler and the matrix. The proposed model incorporates the multifunctional physical crosslinks of the EO matrix and dynamic filler–matrix bonds. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 894–905, 2000     

Morphology and physical properties of closed cell microcellular ethylene–octene copolymer: Effect of precipitated silica filler and blowing agent

The morphology of the microcellular ethylene–octene copolymer (Engage) of both unfilled and precipitated silica‐filled compounds was studied from SEM photomicrographs with variation of blowing agent and silica filler loading. The average cell size, maximum cell size, and cell density varies with variation of blowing agent and filler loading. Physical properties similar to relative density, hardness, tensile strength, elongation at break, modulus, and tear strength decreases with blowing agent concentration. The elastic nature of closed cells reduces the hysteresis loss compared to solid compounds. Set properties improve with blowing agent concentration. It is observed that stress relaxation behavior is independent of blowing agent loading (i.e., density of closed cell microcellular vulcanizates). Theoretically, flaw sizes are found to be about 3.08 times larger than maximum cell sizes observed from SEM photomicrographs. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 357–366, 2002     

Blends of ethylene–methyl acrylate–acrylic acid terpolymers with ethylene–acrylic acid copolymers: Mechanical and thermomechanical properties

The effect of methyl acrylate content in ethylene–methyl acrylate–acrylic acid (E–MA–AA) terpolymers and acrylic acid content in ethylene–acrylic acid (E–AA) copolymers was investigated in blends of these two materials. The E–MA–AA terpolymer with 8 mol % methyl acrylate was not miscible with any E–AA material no matter what the AA content, whereas the terpolymer with only about 2 mol % methyl acrylate was miscible, at least to some extent, with the E–AA copolymer at high acrylic acid contents. Evidence supporting this conclusion derived from gloss, differential scanning calorimetry testing, and dynamic mechanical measurements. For the E–AA polymer material with the highest acid content, there was a synergistic effect for some properties at low added amounts of E–MA–AA copolymer; the tensile strength and hardness were 10% higher than values for the E–AA copolymer, even though the E–AA copolymer was much stiffer. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2216–2222, 2004     

Performance evaluation of silane crosslinking of metallocene‐based polyethylene–octene elastomer

Vinyl trimethoxysilane (VTMS) was grafted onto metallocene‐based polyethylene–octene elastomer (POE) using a free‐radical reaction of VTMS and dicumyl peroxide as an initiator, and then the grafted POE was crosslinked in the presence of water. The effects of VTMS concentration on crystallization behavior, mechanical properties, and thermal properties of POE before and after crosslinking were studied in this article. Multiple melting behaviors were found for POE after silane crosslinking by using DSC measurement. Degree of crystallization of silane‐crosslinked POE decreases from 18.0 to 14.3%, with increase of VTMS from 0 to 2.0 phr. Tensile strength of silane‐crosslinked POE reaches a maximum of 28.4 MPa when concentration of VTMS is 1.5 phr, while elongation at break is 487%. TG shows that the temperature of 10% weight loss for pure POE is 405°C, while for crosslinked POE with addition of 2.0 phr VTMS the value comes to 452°C, indicating that crosslinking significantly help improve the thermal stability of POE. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5057–5061, 2006     

Quantitative characterization of dispersed particle size,size distribution,and matrix ligament thickness in polypropylene blended with metallocene ethylene–octene copolymers

The average rubber particle size, size distribution, and matrix ligament thickness between particles in polypropylene blends containing metallocene catalyzed ethylene–octene copolymers have been quantitatively analyzed, as functions of blend composition and phase viscosity ratio. Comparison has been made between experimental data and those predicted from a number of theoretical models. All blends showed two‐phase morphology, with interestingly a bimodal distribution of the rubber particle size. The ranges and averages of rubber particle size were mainly determined by blend composition and viscosity ratio between the phases, irrespective of comonomer content along the rubber chains. The logarithmic relationship between the matrix ligament thickness and rubber concentration was observed. The values of ligament thickness obtained from the experiments and theoretical models were not in agreement. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 2140–2149, 2001     

Shape memory effect of ethylene–vinyl acetate copolymers

Crosslinked ethylene–vinyl acetate (EVA) copolymers with VA content of 28% by weight were prepared by a two‐step method by evenly dispersing the crosslinking agent (dicumyl peroxide) into the EVA matrix and then crosslinking at elevated temperatures. The crosslinking features of the samples were analyzed by Soxhlet extraction with xylene and dynamic mechanical measurements. All the samples were crystalline at room temperature, and the chemical crosslinks seemed to have little effect on the melting behavior of polyethylene segment crystals in the EVA copolymers. The shape recovery results indicated that only those specimens that had a sufficiently high crosslinking degree (gel content higher than about 30%) were able to show the typical shape memory effect, a large recoverable strain, and a high final recovery rate. The degree of crosslinking can be influenced by the amount of the peroxide and the time and temperature of the reaction. The response temperature of the recovery effect (about 61°C) was related to the melting point of the samples. The EVA shape memory polymer was characterized by its low recovery speed that resulted from the wide melting range of the polyethylene segment crystals. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 1063–1070, 1999     

Structure development and viscoelastic properties in silane‐crosslinked ethylene–octene copolymer

The development of structure and viscoelastic properties during silane crosslink reaction in metallocene ethylene–octene copolymer has been investigated. Using attenuated and transmission infrared spectroscopy, the concentrations of certain functional groups and change in sample thickness were monitored, giving the information on the progress of crosslink reaction. The evolution of crosslink content and viscoelastic properties was analyzed using a parallel‐plate rheometer. The results showed that crosslinking process started with the hydrolyzation of methoxy groups in the near‐surface layer, proceeding in a diffusion manner. At this stage no silanol groups could be detected, revealing that the condensation occurred promptly after hydrolyzation. The internal crosslink could not begin until there are sufficient water molecules in the surrounding. A water by‐product from the condensation reaction played an essential part in the center region. The rheological data showed a reduction in magnitude of creep compliance. As the reaction proceeded, more networks took place within an existing gel. The materials, then, acted more like elastic and exhibited an improvement in ability for recovery process. The immobilization of chain segments, due to the presence of tight network, disallowed conformations necessary for crosslink reaction and a certain amount of hydrolyzable groups and silanol groups remained after a long crosslinking process. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Morphology of photodegraded heterophasic ethylene–propylene copolymers

The morphology of photooxidative degraded films of heterophasic ethylene–propylene copolymer (EPQ‐30R) was investigated and compared with isotactic polypropylene and linear low‐density polyethylene by scanning electron microscopy. Surface damage caused by polychromatic ultraviolet irradiation (λ ≥ 290 nm) at 55°C in air is presented in different micrographs. Changes occurring due to the formation of polar groups during photooxidative degradation are discussed. Morphological study of these photodegraded polymer samples show very good correlation with the photodegradation results. The rate of photooxidation is very fast in case of isotactic polypropylene, compared with polyethylene and ethylene–propylene copolymers. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 215–225, 1999     

Preparation and properties of styrene–ethylene–butylene–styrene block copolymer/clay nanocomposites: I. Effect of clay content and compatibilizer types

BACKGROUND: Polymer/clay (silicate) systems exhibit great promise for industrial applications due to their ability to display synergistically advanced properties with relatively small amounts of clay loads. The effects of various compatibilizers on styrene–ethylene–butylene–styrene block copolymer (SEBS)/clay nanocomposites with various amounts of clay using a melt mixing process are investigated. RESULTS: SEBS/clay nanocomposites were prepared via melt mixing. Two types of maleated compatibilizers, styrene–ethylene–butylene–styrene block copolymer grafted maleic anhydride (SEBS‐g‐MA) and polypropylene grafted maleic anhydride (PP‐g‐MA), were incorporated to improve the dispersion of various amounts of commercial organoclay (denoted as 20A). Experimental samples were analyzed using X‐ray diffraction and transmission electron microscopy. Thermal stability was enhanced through the addition of clay with or without compatibilizers. The dynamic mechanical properties and rheological properties indicated enhanced interaction for the compatibilized nanocomposites. In particular, the PP‐g‐MA compatibilized system conferred higher tensile strength or Young's modulus than the SEBS‐g‐MA compatibilized system, although SEBS‐g‐MA seemed to further expand the interlayer spacing of the clay compared with PP‐g‐MA. CONCLUSION: These unusual results suggest that the matrix properties and compatibilizer types are crucial factors in attaining the best mechanical property performance at a specific clay content. Copyright © 2007 Society of Chemical Industry     

Cross‐linking of ethylene‐octene copolymer (EOC) by dicumyl peroxide (DCP)

Ethylene‐octene copolymer (EOC) was crosslinked by dicumyl peroxide (DCP) at various temperatures (150–200°C). Six concentrations of DCP in range 0.2–0.7 wt % were investigated. cross‐linking was studied by rubber process analyzer (RPA) and by differential scanning calorimetry (DSC). From RPA data analysis real part modulus s', tan δ, and reaction rate were investigated as a function of peroxide content and temperature. The highest s'_max and the lowest tan δ were found for 0.7% of DCP at 150°C. Chain scission was analyzed by slope analysis of conversion ratio, X in times after reaching the maximum. Less susceptible to chain scission are temperatures in range 150–170°C and peroxide levels 0.2–0.5%. Heat of reaction was analyzed by DSC at various heating rates (5–40°C min⁻¹). It was found to be exothermic. By projection to zero heating rate, the reaction was found to start at 128°C with the maximum at 168°C. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Surface photocrosslinking of ethylene–vinyl acetate copolymer films

Surface photocrosslinking of ethylene–vinyl acetate (EVAc) copolymer films containing benzophenone (BP) was investigated for the purpose of replacing a poly(vinyl chloride) floor. The photogelatin in the EVAc films was effectively observed after UV radiation in the presence of oxygen. The crosslinking reaction was initiated from the surface of the irradiated film, which was mainly due to the dehydrogenation and generation of macroradicals of polymer by the light absorption of BP. The experiments of polyethylene–VAc with BP showed that the VAc‐rich amorphous part in the EVAc copolymer works as a crosslinking site. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1741–1745, 2000     

Crosslinking of polyvinyl chloride by electron beam irradiation in the presence of ethylene–vinyl acetate copolymer

Electron beam (EB) irradiation of polyvinyl chloride (PVC) was carried out in the presence of three different ethylene–vinyl acetate copolymers (EVA). The mechanical properties of the original and irradiated blends were tested. The gel content measurement, chlorine loss upon electron irradiation, and gel permeation chromatograph (GPC) were used to characterize the effect of EVA on the irradiation behavior of PVC/EVA blends. The content and the chemical structure of EVA in the blends had considerable effects on the mechanical properties and gel content of the blends. The incorporation of EVA into PVC blend can increase the gel content and reduce chlorine loss of the blends. The GPC analysis of the soluble part in the irradiated PVC samples showed that the addition of EVA into the PVC blend lowered the polydispersity of molecular weight of PVC. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1571–1575, 2004     

Effect of vinylacetate content on crystallinity and second-order transitions in ethylene—vinylacetate copolymers

Thermal characteristics of ethylene—vinylacetate (EVA) copolymers having vinylacetate contents ranging from 5 to 40 w/w % are studied by differential scanning calorimetry. It is first shown that EVA copolymers having a vinylacetate content lower than 30 w/w % obey the Flory and Burfield theories of copolymer crystallisation. The minimum sequence length of CH₂ ethylenic entities required to participate in a crystalline lamella is also deduced. One can conclude that EVA copolymers represent cases of “total exclusion” of the noncrystallizable comonomer. Moreover, it is observed that when the vinylacetate content is increased, the relative quantity of polyethylene amorphous phase increases and the degree of crystallinity decreases; whereas the β transition temperature of a characteristic-oriented amorphous phase is kept constant. A phase model of ethylene-vinylacetate copolymers, based on an enrichment process of the interlamellar amorphous phase by polyethylene segments originating from the crystalline phase, at increasing vinylacetate content, is proposed. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 64: 1903–1912, 1997     

Classification of ethylene–styrene interpolymers based on comonomer content

Copolymerization of ethylene and styrene by the INSITE^TM technology from Dow presents a new polymer family identified as ethylene–styrene interpolymers (ESI). Based on the combined observations from melting behavior, density, dynamic mechanical response, and tensile deformation, a classification scheme with 3 distinct categories is proposed. Polymers with up to 50 wt % styrene are semicrystalline and are classified as type E. The stress–strain behavior of low-crystallinity polymers at ambient temperature exhibits elastomeric characteristics with low initial modulus, a gradual increase in the slope of the stress–strain curve at higher strains, and large instantaneous recovery. The structural origin of the elastomeric behavior is probably a network of flexible chains with fringed micellar crystals serving as multifunctional junctions. Polymers with more than 50 wt % styrene are amorphous. Because the range of glass transition temperatures encompasses ambient temperature (nominally 25°C), it is useful to differentiate ESIs that are above the glass transition as type M and those that are below the glass transition as type S. Type M polymers behave as rubber-like liquids. They have the lowest modulus and lowest stress levels. Some elastic characteristics are attributed to the entanglement network. Type S polymers exhibit large strain rate sensitivity with glassy behavior at short times and rubbery behavior at longer times. The term “glasstomer” is coined to describe these polymers. The division between type M and type S is based on chain dynamics, rather than solid state structure, and thus depends on the temperature of interest. At ambient temperature, ESIs with 50 to 70 wt % styrene are classified as type M; polymers with more than 70 wt % styrene are classified as type S. © 1998 John Wiley & Sons, Inc. J. Appl. Polym. Sci. 70: 109–119, 1998     

Dynamically vulcanized blends of polypropylene and ethylene octene copolymer: Influence of various coagents on mechanical and morphological characteristics

Dynamically cured blends of polypropylene (PP) and ethylene octene copolymer (EOC) with coagent‐assisted peroxide curative system were prepared by melt‐mixing method. It was well established that PP exhibits β‐chain scission in the presence of peroxide. Principally, incorporation of a coagent increases the crosslinking efficiency in the EOC phase and decreases the extent of degradation in the PP phase. The present study mainly focused on the influence of three structurally different coagents, namely, triallyl cyanurate (TAC), trimethylol propane triacrylate (TMPTA), and N,N′‐m‐phenylene dimaleimide (MPDM), on the mechanical properties of the PP/EOC thermoplastic vulcanizates (TPVs). The reactivity and efficiency of different coagents were characterized by cure study on EOC gum vulcanizate. TAC showed the highest torque values followed by MPDM and TMPTA. Significant improvements in the physical properties of the TPVs were inferred with the addition of coagents. Among the three coagents used, MPDM showed the best balance of mechanical properties in these TPVs. The results indicated that torque values obtained during mixing and the final mechanical properties can be correlated. Different aspects were explained for the selection of a coagent that forms a product with desired properties. The phase morphologies of the TPVs prepared were studied by scanning electron microscopy. Tensile fracture patterns were also analyzed to study the failure mechanism of the samples. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Dynamically vulcanized blends of polypropylene and ethylene octene copolymer: Influence of various coagents on thermal and rheological characteristics

The present study focuses on the influence of the three structurally different coagents, namely triallyl cyanurate (TAC), trimethylol propane triacrylate (TMPTA) and N,N′‐m‐phenylene dimaleimide (MPDM) on the thermal and rheological properties of thermoplastic vulcanizates (TPVs) based on the polypropylene (PP) and ethylene octene copolymer (EOC). Depending on the structure and reactivity, different coagents show different behaviors. All the TPV compositions were made by melt mixing method in a Haake Rheomix at 180°C. Rheological properties have also been evaluated at the same temperature. Viscoelastic properties of the TPVs were analyzed by a dynamic oscillatory rheometer in the melt state in a Rubber Process Analyzer (RPA 2000). Morphologically, TPVs consist of dense crosslinked rubber domains dispersed in a continuous thermoplastic matrix. The crosslinked rubber particles have a tendency to form agglomerates and build local clusters which undergo disintegration by shearing. A variety of rheological characteristics such as Payne effect, shear rate sensitivity, modulus recovery and dynamics of relaxation were studied by performing strain sweep, frequency sweep and stress relaxation tests. Among the various coagents taken for investigation, MPDM‐based TPVs show improved dynamic functions (complex modulus and complex viscosity) and lower rate of stress relaxation over TAC, TMPTA and the control sample without any coagent. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Phase interactions and structure evolution of heterophasic ethylene–propylene copolymers as a function of system composition

Heterophasic copolymers comprised of polypropylene (PP) matrix and ethylene–propylene copolymer (EPC) dispersed phase were investigated with respect to the dispersed phase composition, i.e., ethylene/propylene ratio. The rheological properties, morphology, as well as thermal and mechanical relaxation behavior were studied to describe the structure evolution and phase interactions between the components of the PP copolymers. Decrease of the ethylene content of the EPC leads to a higher matrix‐dispersed phase compatibility, as evaluated by the shift of the glass transition temperatures of EPC and PP towards each other. At ethylene content of EPC of 17 wt %, the glass transition temperatures of the both phases merged into a joint relaxation. The effect of the EPC composition on the internal structure of the dispersed domains and on the morphology development of the heterophasic copolymers was demonstrated. Decreasing ethylene content was found to induce a refinement of the dispersed phase with several orders of magnitude down to 0.18 μm for propylene‐rich EPC. Optical microscopy observations showed that the dispersed propylene‐rich phase is preferably rejected at the interlamellar regions of the spherulites and/or at the interspherulitic regions, while the ethylene‐rich domains are engulfed within the PP spherulites. Both of these processes impose an additional energetic barrier and influence the spherulite growth rate of the heterophasic materials. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2825–2837, 2006