Offshore wind turbine fault alarm prediction

Offshore wind operations and maintenance (O&M) costs could reach up to one third of the overall project costs. In order to accelerate the deployment of offshore wind farms, costs need to come down. A key contributor to the O&M costs is the component failures and the downtime caused by them. Thus, an understanding is needed on the root cause of these failures. Previous research has indicated the relationship between wind turbine failures and environmental conditions. These studies are using work‐order data from onshore and offshore assets. A limitation of using work orders is that the time of the failure is not known and consequently, the exact environmental conditions cannot be identified. However, if turbine alarms are used to make this correlation, more accurate results can be derived. This paper quantifies this relationship and proposes a novel tool for predicting wind turbine fault alarms for a range of subassemblies, using wind speed statistics. A large variation of the failures between the different subassemblies against the wind speed are shown. The tool uses 5 years of operational data from an offshore wind farm to create a data‐driven predictive model. It is tested under low and high wind conditions, showing very promising results of more than 86% accuracy on seven different scenarios. This study is of interest to wind farm operators seeking to utilize the operational data of their assets to predict future faults, which will allow them to better plan their maintenance activities and have a more efficient spare part management system.     

Offshore wind turbine reliability and operational simulation under uncertainties

The fast‐growing offshore wind energy sector brings opportunities to provide a sustainable energy resource but also challenges in offshore wind turbine (OWT) operation and maintenance management. Existing operational simulation models assume deterministic input reliability and failure cost data, whereas OWT reliability and failure costs vary depending on several factors, and it is often not possible to specify them with certainty. This paper focuses on modelling reliability and failure cost uncertainties and their impacts on OWT operational and economic performance. First, we present a probabilistic method for modelling reliability data uncertainty with a quantitative parameter estimation from available reliability data resources. Then, failure cost uncertainty is modelled using fuzzy logic that relates a component's failure cost to its capital cost and downtime. A time‐sequential Monte Carlo simulation is presented to simulate operational sequences of OWT components. This operation profile is later fed into a fuzzy cost assessment and coupled with a wind power curve model to evaluate OWT availability, energy production, operational expenditures and levelised cost of energy. A case study with different sets of reliability data is presented, and the results show that impacts of uncertainty on OWT performance are magnified in databases with low components' reliability. In addition, both reliability and cost uncertainties can contribute to more than 10% of the cost of energy variation. This research can provide practitioners with methods to handle data uncertainties in reliability and operational simulation of OWTs and help them to quantify the variability and dependence of wind power performance on data uncertainties.     

A framework for data integration of offshore wind farms

Operation and maintenance play an important role in maximizing the yield and minimizing the downtime of wind turbines, especially offshore wind farms where access can be difficult due to harsh weather conditions for long periods. It contributes up to 25–30% to the cost of energy generation. Improved operation and maintenance (O&M) practices are likely to reduce the cost of wind energy and increase safety. In order to optimize the O&M, the importance of data exchange and knowledge sharing within the offshore wind industry must be realized. With more data available, it is possible to make better decisions, and thereby improve the recovery rates and reduce the operational costs. This article describes the development of a framework for data integration to optimize the remote operations of offshore wind farms.     

Availability,operation and maintenance costs of offshore wind turbines with different drive train configurations

Different configurations of gearbox, generator and power converter exist for offshore wind turbines. This paper investigated the performance of four prominent drive train configurations over a range of sites distinguished by their distance to shore. Failure rate data from onshore and offshore wind turbine populations was used where available or systematically estimated where no data was available. This was inputted along with repair resource requirements to an offshore accessibility and operation and maintenance model to calculate availability and operation and maintenance costs for a baseline wind farm consisting of 100 turbines. The results predicted that turbines with a permanent magnet generator and a fully rated power converter will have a higher availability and lower operation and maintenance costs than turbines with doubly fed induction generators. This held true for all sites in this analysis. It was also predicted that in turbines with a permanent magnet generator, the direct drive configuration has the highest availability and lowest operation and maintenance costs followed by the turbines with two‐stage and three‐stage gearboxes. Copyright © 2016 John Wiley & Sons, Ltd.     

Wind turbine reliability data review and impacts on levelised cost of energy

Reliability is critical to the design, operation, maintenance, and performance assessment and improvement of wind turbines (WTs). This paper systematically reviews publicly available reliability data for both onshore and offshore WTs and investigates the impacts of reliability on the cost of energy. WT failure rates and downtimes, broken down by subassembly, are collated from 18 publicly available databases including over 18 000 WTs, corresponding to over 90 000 turbine‐years. The data are classified based on the types of data collected (failure rate and stop rate) and by onshore and offshore populations. A comprehensive analysis is performed to investigate WT subassembly reliability data variations, identify critical subassemblies, compare onshore and offshore WT reliability, and understand possible sources of uncertainty. Large variations in both failure rates and downtimes are observed, and the skew in failure rate distribution implies that large databases with low failure rates, despite their diverse populations, are less uncertain than more targeted surveys, which are easily skewed by WT type failures. A model is presented to evaluate the levelised cost of energy as a function of WT failure rates and downtimes. A numerical study proves a strong and nonlinear relationship between WT reliability and operation and maintenance expenditure as well as annual energy production. Together with the cost analysis model, the findings can help WT operators identify the optimal degree of reliability improvement to minimise the levelised cost of energy.     

Cost-benefit assessment framework for robotics-driven inspection of floating offshore wind farms

Operations and maintenance (O&M) of floating offshore wind farms (FOWFs) poses various challenges in terms of greater distances from the shore, harsher weather conditions, and restricted mobility options. Robotic systems have the potential to automate some parts of the O&M leading to continuous feature-rich data acquisition, operational efficiency, along with health and safety improvements. There remains a gap in assessing the techno-economic feasibility of robotics in the FOWF sector. This paper investigates the costs and benefits of incorporating robotics into the O&M of a FOWF. A bottom-up cost model is used to estimate the costs for a proposed multi-robot platform (MRP). The MRP houses unmanned aerial vehicle (UAV) and remotely operated vehicle (ROV) to conduct the inspection of specific FOWF components. Emphasis is laid on the most conducive O&M activities for robotization and the associated technical and cost aspects. The simulation is conducted in Windfarm Operations and Maintenance cost-Benefit Analysis Tool (WOMBAT), where the metrics of incurred operational expenditure (OPEX) and the inspection time are calculated and compared with those of a baseline case consisting of crew transfer vessels, rope-access technicians, and divers. Results show that the MRP can reduce the inspection time incurred, but this reduction has dependency on the efficacy of the robotic system and the associated parameterization e.g., cost elements and the inspection rates. Conversely, the increased MRP day rate results in a higher annualized OPEX. Residual risk is calculated to assess the net benefit of incorporating the MRP. Furthermore, sensitivity analysis is conducted to find the key parameters influencing the OPEX and the inspection time variation. A key output of this work is a robust and realistic framework which can be used for the cost-benefit assessment of future MRP systems for specific FOWF activities.     

考虑时间窗约束的海上风电机组运维方案优化

降低运维成本是保障海上风电经济效益的关键,运维方案优化对降低海上风电机组运维成本和提高发电量起着双重作用。根据风电机组零部件的可靠度模型,计算出每台风电机组最佳维修时机对应的时间窗,考虑提前维修和故障后维修的经济损失,建立包含时间窗约束的海上风电机组运维方案优化模型,然后设计基于参数优化的改进遗传算法计算出最优运维方案。最后采用某海上风电场内风电机组运维案例验证模型和算法,结果表明考虑时间窗约束的运维方案可大幅度提高海上风电的经济效益,改进遗传算法比传统遗传算法具有更强的寻优能力。     

Structural health and prognostics management for the enhancement of offshore wind turbine operations and maintenance strategies

Offshore wind turbines are an attractive source for clean and renewable energy for reasons including their proximity to population centers and higher capacity factors. One obstacle to the more widespread installation of offshore wind turbines in the USA, however, is that recent projections of offshore operations and maintenance costs vary from two to five times the land‐based costs. One way in which these costs could be reduced is through use of a structural health and prognostics management (SHPM) system as part of a condition‐based maintenance paradigm with smart loads management. This paper contributes to the development of such strategies by developing an initial roadmap for SHPM, with application to the blades. One of the key elements of the approach is a multiscale simulation approach developed to identify how the underlying physics of the system are affected by the presence of damage and how these changes manifest themselves in the operational response of a full turbine. A case study of a trailing edge disbond is analysed to demonstrate the multiscale sensitivity of damage approach and to show the potential life extension and increased energy capture that can be achieved using simple changes in the overall turbine control and loads management strategy. The integration of health monitoring information, economic considerations such as repair costs versus state of health, and a smart loads management methodology provides an initial roadmap for reducing operations and maintenance costs for offshore wind farms while increasing turbine availability and overall profit. Copyright © 2013 John Wiley & Sons, Ltd.     

Numerical study of a concept for major repair and replacement of offshore wind turbine blades

Repair and replacement of offshore wind turbine blades are necessary for current and future offshore wind turbines. To date, repair activities are often conducted using huge jack‐up crane vessels and by applying a reverse installation procedure. Because of the high costs associated with installation and removal of offshore wind turbine components and the low profit margin of the offshore wind industry, alternative methods for installation and removal are needed. This paper introduces a novel concept for replacement or installation of offshore wind turbine blades. The concept involves a medium‐sized jack‐up crane vessel and a tower climbing mechanism. This mechanism provides a stable platform for clamping, lowering, and lifting of a blade. A case study of a 5‐MW offshore wind turbine is shown, where common engineering practices were applied and numerical simulations of the marine operations were carried out using finite element and multibody simulation tools. Operational limits for wave and wind actions were established to demonstrate the technical feasibility of the proposed concept.     

Physics of Failure approach to wind turbine condition based maintenance

Wind turbine condition monitoring systems provide an early indication of component damage, allowing the operator to plan system repair prior to complete failure. However, the resulting cost savings are limited because of the relatively low number of failures that may be detected and the high cost of installing the required measurement equipment. A new approach is proposed for continuous, online calculation of damage accumulation using standard turbine performance parameters and Physics of Failure methodology. The wind turbine system is assessed in order to identify the root cause of critical failure modes and theoretical damage models are developed to describe the relationship between the turbine operating environment, applied loads and the rate at which damage accumulates. Accurate estimates may then be made in real time concerning the probability of failure for specific failure modes and components. The methodology is illustrated for a specific failure mode using a case study of a large wind farm where a significant number of gearbox failures occurred within a short space of time. Such an approach may be implemented at relatively low cost and offers potential for significant improvements in overall wind turbine maintenance strategy. Copyright © 2009 John Wiley & Sons, Ltd.     

海上风电机组基础灌浆技术应用与发展

海上风电灌浆是影响海上风电发展的一项重要技术，由于风机设备的长期动力载荷作用，使得海上风电的灌浆无论是灌浆材料、连接段类型、受力机理等多方面都与常规海洋工程有所不同。海上风电机组基础灌浆具有高终强、高早强、抗疲劳、抗离析等优越性能，本文简述了海上风电场对灌浆材料的要求，详细介绍了单桩基础与导管架基础这两类典型的灌浆连接段类型及其各自的工程应用和发展，最后简述了灌浆病害的监测与修复，并对海上风电灌浆技术进行展望与总结。     

海上风电嵌岩区风机基础比选原则及依据

  [目的]  随着海上风能的开发中心从江苏扩大至广东、福建等省份,海上风机基础的嵌岩问题已逐步成为海上风能开发中的核心问题,嵌岩区的风机基础造价严重制约着海上风电场的成本,因此海上风电嵌岩区的风机基础比选就显得尤为关键。  [方法]  讨论了几种风机基础的嵌岩施工工艺,探讨了嵌岩区海上风机基础的比选依据及原则,并对海上风电嵌岩问题的发展进行展望。  [结果]  研究表明:海上风电场嵌岩区域风机基础方案的比选原则应主要从结构安全性、施工可行性和经济性三个方面进行综合比选。在上述三个比选因素中,应首先满足结构安全性上的要求,在此基础上再满足施工可行性的要求,最后考虑经济性的影响。  [结论]  研究成果可为嵌岩区海上风电风机基础设计提供参考。     

Review of recent offshore wind power developments in china

Rapid wind power development in China has attracted worldwide attention. The huge market potential and fast development of wind turbine manufacturing capacity are making China a world leader in wind power development. In 2010, with the newly installed wind power capacity and the cumulative installed capacity, China was ranked first in the world. In 2009, China also constructed and commissioned its first large offshore wind farm near Shanghai. Following earlier papers reviewing the state of China's onshore wind industry, this paper presents a broader perspective and up‐to‐date survey of China's offshore wind power development, making comparisons between the developments in the rest of the world and China, to draw out similarities and differences and lessons for the China offshore wind industry. The paper highlights six important aspects for China's offshore wind development: economics, location, Grid connection, technological development, environmental adaptation and national policies. The authors make recommendations for mitigating some outstanding issues in these six aspects for the future development of China's offshore wind resource. Copyright © 2012 John Wiley & Sons, Ltd.     

基于多失效模式的海上浮式风电机组结构可靠性研究

为准确评估浮式海上风电机组结构服役安全性,提出一种基于多失效模式的可靠性评估方法。以美国国家可再生能源实验室（NREL）研制的5 MW浮式风力发电机组OC3 Hywind为目标模型,根据不同海况下浮式风电机组结构耦合动力响应分析结果,分析关键结构的不同失效模式,最后基于多失效模式的可靠性评估方法计算整体系统可靠性。结果表明,考虑串联系统,基于多失效模式可靠性分析方法得到的海上浮式风电机组结构整体的失效概率远高于单一模式失效概率,采用此方式评估结构可靠度更加安全准确。     

海上风电机组塔架基础一体化设计

  [目的]  随着国家对于海上风电竞价上网指导意见的出台,降低开发成本的需求越来越迫切,急需通过技术创新降低成本。而海上塔架和基础的成本,显著影响着海上风电的平准化度电成本LCoE(Levelized Cost of Energy),直接决定着海上风电项目的竞争力。  [方法]  为了有效降低塔架基础的成本,文章提出了基于数字化云平台iDO(integrated Design Offshore)的一体化设计方法,对极端极限状态ULS工况下结构的静强度、疲劳极限状态FLS工况下结构的疲劳损伤进行了数值计算分析。为验证一体化设计方法在降低海上风电塔架基础成本的效果,文章针对两个实际工程项目,基于iDO云平台和传统分步迭代法SIA(Sequentially Iterated Approach)进行设计分析,对比ULS工况和FLS工况下的结构安全衡准指标。  [结果]  计算结果表明:ULS和FLS工况下,基于iDO云平台的一体化设计方法比SIA在结构强度、变形、疲劳损伤等指标有较大幅度下降,可显著优化塔架基础结构,降低结构重量,减小整个支撑结构成本,降低海上风电的LCoE。  [结论]  在实际海上风电工程项目应用中,基于iDO云平台的一体化设计方法可有效降低塔架基础结构成本,从而提高海上风电项目的竞争力,同时可对未来海上风电支撑结构优化设计提供借鉴。     

Aeroelastic design of large wind turbine blades considering damage tolerance

Modern offshore turbine blades can be designed for high fatigue life and damage tolerance to avoid excessive maintenance and therefore significantly reduce the overall cost of offshore wind power. An aeroelastic design strategy for large wind turbine blades is presented and demonstrated for a 100 m blade. High fidelity analysis techniques like 3D finite element modeling are used alongside beam models of wind turbine blades to characterize the resulting designs in terms of their aeroelastic performance as well as their ability to resist damage growth. This study considers a common damage type for wind turbine blades, the bond line failure, and explores the damage tolerance of the designs to gain insight into how to improve bond line failure through aeroelastic design. Flat‐back airfoils are also explored to improve the damage tolerance performance of trailing‐edge bond line failures. Copyright © 2016 John Wiley & Sons, Ltd.     

Combining economic and fluid dynamic models to determine the optimal spacing in very large wind farms

Wind turbine spacing is an important design parameter for wind farms. Placing turbines too close together reduces their power extraction because of wake effects and increases maintenance costs because of unsteady loading. Conversely, placing them further apart increases land and cabling costs, as well as electrical resistance losses. The asymptotic limit of very large wind farms in which the flow conditions can be considered ‘fully developed’ provides a useful framework for studying general trends in optimal layouts as a function of dimensionless cost parameters. Earlier analytical work by Meyers and Meneveau (Wind Energy 15, 305–317 (2012)) revealed that in the limit of very large wind farms, the optimal turbine spacing accounting for the turbine and land costs is significantly larger than the value found in typical existing wind farms. Here, we generalize the analysis to include effects of cable and maintenance costs upon optimal wind turbine spacing in very large wind farms under various economic criteria. For marginally profitable wind farms, minimum cost and maximum profit turbine spacings coincide. Assuming linear‐based and area‐based costs that are representative of either offshore or onshore sites we obtain for very large wind farms spacings that tend to be appreciably greater than occurring in actual farms confirming earlier results but now including cabling costs. However, we show later that if wind farms are highly profitable then optimization of the profit per unit area leads to tighter optimal spacings than would be implied by cost minimization. In addition, we investigate the influence of the type of wind farm layout. © 2016 The Authors Wind Energy Published by John Wiley & Sons Ltd     

Multidisciplinary design optimization of offshore wind turbines for minimum levelized cost of energy

This paper presents a method for multidisciplinary design optimization of offshore wind turbines at system level. The formulation and implementation that enable the integrated aerodynamic and structural design of the rotor and tower simultaneously are detailed. The objective function to be minimized is the levelized cost of energy. The model includes various design constraints: stresses, deflections, modal frequencies and fatigue limits along different stations of the blade and tower. The rotor design variables are: chord and twist distribution, blade length, rated rotational speed and structural thicknesses along the span. The tower design variables are: tower thickness and diameter distribution, as well as the tower height. For the other wind turbine components, a representative mass model is used to include their dynamic interactions in the system. To calculate the system costs, representative cost models of a wind turbine located in an offshore wind farm are used. To show the potential of the method and to verify its usefulness, the 5 MW NREL wind turbine is used as a case study. The result of the design optimization process shows 2.3% decrease in the levelized cost of energy for a representative Dutch site, while satisfying all the design constraints.     

Optimisation of design and operation of generators for offshore vertical axis wind turbines

A process for optimizing both the design and operation of the generator for a large offshore vertical axis wind turbine (VAWT) is developed. The objectives of the optimization process are to minimize additional costs and losses in the generator to allow for a fair evaluation of the impact of the VAWT environment on the powertrain. A spectrum of torque control strategies was tested based on the ratio, q, of the allowed electrical torque variation to the inherent mechanical torque variation. Equations relating q to the generator losses were established. The effect of q on the energy extracted by the rotor was also investigated and incorporated into the optimization process. This work shows that a variable q strategy with respect to wind speed can improve turbine performance across the range of operational wind speeds depending on the torque loading from the rotor blades. In turn, this also allows for the torque rating of the generator to be reduced from the peak torque rating that would otherwise be expected, creating an opportunity to downscale the generator size, reducing costs. The optimization of powertrain design and operation should be carried out at as high level as is possible, ideally using the fully factored cost of energy (COE) to guard against unexpected losses because of excessive focus in one COE factor (for example reducing upfront cost but in turn reducing availability).     

The economics of wind energy

This article presents the outcomes of a recent study carried out among wind energy manufacturers and developers regarding the current generation costs of wind energy projects in Europe, the factors that most influence them, as well as the reasons behind their recent increase and their expected future evolution. The research finds that the generation costs of an onshore wind farm are between 4.5 and 8.7 €cent/kWh; 6–11.1 €cent/kWh when located offshore, with the number of full hours and the level of capital cost being the most influencing elements. Generation costs have increased by more than 20% over the last 3 years mainly due to a rise of the price of certain strategic raw materials at a time when the global demand has boomed. However, the competitive position of wind energy investments vis-à-vis other technologies has not been altered. In the long-term, one would expect production costs go down; whether this will be enough to offset the higher price of inputs will largely depend on the application of correct policies, like R&D in new materials, O&M with remote-control devices, offshore wind turbines and substructures; introduction of advanced siting and forecasting techniques; access to adequate funding; and long-term legal stability.