Jatropha deoiled cake filler‐reinforced medium‐density polyethylene biocomposites: Effect of filler loading and coupling agent on the mechanical,dynamic mechanical and morphological properties

This work focuses on the performance of Jatropha deoiled cake (JOC) as filler for medium‐density polyethylene. The biocomposites were prepared using a melt‐compounding technique. Maleated polyethylene (MPE) was used as a reactive additive to promote polymer/filler interfacial adhesion. The mechanical, thermodynamic mechanical and morphological properties of the resultant composites were investigated. The results show that the incorporation of JOC into the matrix reduced tensile, flexural, and impact strengths compared with the pure matrix. Moreover, tensile and flexural moduli were increased. The composites prepared with MPE had better mechanical properties and lower water uptake, indicating an enhancement in the interfacial interaction between JOC and polyethylene systems. The storage modulus was increased by the increase in filler loading and decreased when MPE was used. The composites loss modulus curves revealed two glass transitions indicating partial miscible blends. Scanning electron microscopy analysis for maleated composites showed a relatively homogeneous morphology with few left cavities, and the filler particle size is smaller compared to nontreated composites. POLYM. COMPOS., 2013. © 2013 Society of Plastics Engineers     

Effect of carbon black structure on low‐strain conductivity of polypropylene and low‐density polyethylene composites

The influences of carbon black (CB) structure on the percolation threshold, mechanical properties, and strain‐resistivity response of polymer composites are studied. Low‐density polyethylene (LDPE) and polypropylene (PP) samples were blended with five different types of CB differing in structure. Relatively low strains were studied; the maximum strain was 10%. It was found that the CB concentration for maximum strain‐sensitivity of the electrical conductivity is higher for low structure carbon blacks but is essentially independent of the CB structure for medium‐ to high‐structure carbon blacks. However, the composite containing the largest particle size carbon black clearly showed the highest strain‐sensitivity to electrical conduction. The mechanical properties and sensitivity of electrical resistivity to tensile strain of the filled composites examined in the study are also presented and discussed. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers     

Effect of perfluoroalkylmethacrylate ester‐grafted‐linear low‐density polyethylene on the tribological property of polyoxymethylene–linear low‐density polyethylene composites

In this work, perfluoroalkylmethacrylate ester (PFAMAE)‐grafted‐linear low‐density polyethylene (LLDPE) was synthesized by UV‐induced surface graft polymerization. The effect of PFAMAE‐grafted‐LLDPE on the tribological behavior of LLDPE‐filled polyoxymethylene (POM) composite was investigated using a friction and abrasion testing machine. The results showed that LLDPE‐g‐PFAMAE was a more effective modifier in improving tribological property of LLDPE‐filled POM composite than conventional maleic anhydride‐grafted‐polyethylene (PE‐g‐MAH). POM/LLDPE composite possessed much lower friction coefficient but higher wear rate than pristine POM. The incorporation of LLDPE‐g‐PFAMAE into POM/LLDPE further decreased the friction coefficient, which was 45% lower than that of POM. The wear rate of POM/LLDPE/LLDPE‐g‐PFAMAE composite was also reduced and was lower than that of pristine POM. The primary wear mechanisms of POM/LLDPE composite with and without LLDPE‐g‐PFAMAE were adhesive and abrasive wear. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Mechanical properties and water absorption of low‐density polyethylene/sawdust composites

The mechanical properties and water absorption of low‐density polyethylene/sawdust composites were investigated. The relationship between the filler content and the composite properties was also studied. Different degrees of esterification of the sawdust with maleic anhydride were obtained with different reaction times. The experimental results demonstrated that the treatment of sawdust by maleic anhydride enhanced the tensile and flexural strengths. The water absorption for maleic anhydride treated sawdust indicated that it was more hydrophobic than untreated sawdust. The effects of the addition of benzoyl peroxide during the preparation of composite samples on the water absorption and mechanical properties were also evaluated. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of chemical modification of oil fly ash and compatibilization on the rheological and morphological properties of low‐density polyethylene composites

In this study, the effect of oil fly ash (OFA), a by‐product of oil fuel power plants, on the rheological and morphological behavior of low‐density polyethylene (LDPE) is investigated. As received and acid‐functionalized OFA (COOH‐OFA) are used to examine the effect of surface modification of OFA on polymer–filler composites. LDPE/OFA composites were prepared by melt mixing with filler loading in the range 1–10 wt %. The results are compared with pure LDPE. The effect of polyethylene‐grafted‐maleic anhydride (PE‐g‐MA) as a compatibilizer was also studied. Both viscous and elastic properties of composites increased with OFA loading especially at low frequency. The surface modification of OFA has influenced the properties of OFA. As‐received OFA showed some agglomeration at high loading that resulted in two‐phase system as described by scanning electron microscopy (SEM) and Cole–Cole plot. Field emission‐SEM (FE‐SEM) images showed improvement in the dispersion of COOH‐LDPE/OFA composites. In addition, the surface modification reduced the size of agglomeration. In general, the COOH modification of OFA improved both the dispersion and rheological properties of OFA. With chemical modification, the concentration of the filler can be increased to 10% without compromising the properties of the composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

Comparative study of maleated polypropylene as a coupling agent for recycled low‐density polyethylene/wood flour composites

The effects of the type of coupling agent and virgin polypropylene (PP) content on the mechanical properties and water absorption behavior of recycled low‐density polyethylene/wood flour (WF) composites were investigated. The fractured surfaces of these recycled wood/plastic composites (rWPCs) were examined to gain insight into the distribution and dispersion of WF within the polymer matrix. The results indicate that the use of 100% recycled polymer led to inferior mechanical properties and to a greater degree of moisture absorption and swelling when compared to recycled polymer–virgin PP wood/plastic composites. This could have been related to the poor melt strength and inferior processability of the recycled polymer. The extent of improvement of the mechanical properties depended not only on the virgin PP content in the matrix but also on the presence of maleic anhydride (MA) modified PP as the coupling agent. Higher concentrations of MA group were beneficial; this improvement was attributed to increased chemical bonding (ester linkages) between hydroxyl moieties in WF and anhydride moieties in the coupling agent. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Recycled milk pouch and virgin low‐density polyethylene/linear low‐density polyethylene based coir fiber composites

The viability of the thermomechanical recycling of postconsumer milk pouches [a 50 : 50 low‐density polyethylene/linear low‐density polyethylene (LDPE–LLDPE) blend] and their use as polymeric matrices for coir‐fiber‐reinforced composites were investigated. The mechanical, thermal, morphological, and water absorption properties of recycled milk pouch polymer/coir fiber composites with different treated and untreated fiber contents were evaluated and compared with those of virgin LDPE–LLDPE/coir fiber composites. The water absorption of the composites measured at three different temperatures (25, 45, and 75°C) was found to follow Fickian diffusion. The mechanical properties of the composites significantly deteriorated after water absorption. The recycled polymer/coir fiber composites showed inferior mechanical performances and thermooxidative stability (oxidation induction time and oxidation temperature) in comparison with those observed for virgin polymer/fiber composites. However, a small quantity of a coupling agent (2 wt %) significantly improved all the mechanical, thermal, and moisture‐resistance properties of both types of composites. The overall mechanical performances of the composites containing recycled and virgin polymer matrices were correlated by the phase morphology, as observed with scanning electron microscopy. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Rheology of low‐density polyethylene + Boehmite composites

Polyethylene is already one of the most commonly used polymers due to its solvent resistance and easy processing. Low‐density polyethylene (LDPE) also has excellent flexibility and resilience. However, the mechanical properties of LDPE are often poor. We added the inexpensive ceramic filler Boehmite to LDPE, simultaneously improving mechanical properties and reducing production cost—as Boehmite is cheap and abundant while the filler reduces the amount of petroleum‐derived polymer per unit weights of product. Additionally, less environmental contamination results at the end of service life since the Boehmite need not undergo degradation as the LDPE does. To aid adhesion between the matrix and filler, we introduced silane coupling agents (SCAs) to bond the hydrophobic LDPE to the hydrophilic Boehmite. Furthermore, since fillers ordinarily increase viscosity, it was essential to maintain a low viscosity for easy processability. We evaluated by rheometry the effect of the Boehmite on the melt viscosity of the LDPE + Boehmite composites and determined that the addition of any type of Boehmite decreases the viscosity compared to that of neat LDPE. The effects were explained by fiber formation and enhanced rigidity while the allowance for a lower processing temperature results in further energy and therefore cost savings. We also show that high‐temperature exposure of Boehmite during any part of the sample processing results in a decrease in the coupling efficiency of the matrix to filler and in a higher melt viscosity; yet the viscosity is still lower than for neat LDPE. POLYM. COMPOS., 31:1909–1913, 2010. © 2010 Society of Plastics Engineers.     

Effect of proton irradiation on mechanical properties of low‐density polyethylene/multiwalled carbon nanotubes composites

The mechanical properties of low‐density polyethylene/multiwalled carbon nanotubes (LDPE/MWCNTs) composites without and with 170 keV proton irradiation were studied by tensile tests. Mechanisms of changes of mechanical properties were examined by means of small angle X‐ray scattering (SAXS), wide angle X‐ray diffraction (WAXD), Raman spectroscopy, and scanning electron microscopy (SEM). The tensile curve of LDPE exhibits three characteristic regions, while those for LDPE/MWCNTs composites only give the first and the second ones. The tensile curves of all samples with 170 keV proton irradiation have no obvious yield phenomenon. The addition of MWCNTs increases the ultimate tensile strength and decreases the elongation at break. Moreover, the ultimate tensile strengths of both LDPE and LDPE/MWCNTs composites with 170 keV proton irradiation are enhanced, and the elongations at break for them are decreased. Based on the analyses of SAXS, WAXD, Raman spectroscopy, and SEM, both the loading of MWCNTs and the proton irradiation can change the mechanical properties of LDPE/MWCNTs composites by a number of factors including the homogeneous distribution of MWCNTs in LDPE matrix, the aberrance zone between MWCNTs, and LDPE matrix, the interaction between MWCNTs and LDPE matrix, and the crystallinities of samples. POLYM. COMPOS., 36:278–286, 2015. © 2014 Society of Plastics Engineers     

Effects of conductive graphite filler loading on physical properties of high‐density polyethylene composite

High‐density polyethylene (HDPE)/graphite nanocomposites containing up to 30 vol% of graphite powder filler were prepared by melt mixing in a Brabender Plasticorder at 180°C for 15 min. The nanocomposites were characterized for their rheological, dynamic mechanical, crystallographic, and electrical properties as a function of graphite loading. The results indicated that graphite loading affects storage modulus, loss modulus, complex viscosity, and conductivity of HDPE matrix. The storage modulus increases while the graphite loading increases in the studied concentration range (up to 30%). When the graphite loading was increased to 30%, storage modulus at room temperature was about 300% higher than that of pure HDPE. Also, the composites containing 20 and 30% graphite shows more conductivity than the others. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Effect of blending high‐pressure low‐density polyethylene on the crystallization kinetics of linear low‐density polyethylene

It is well known that the addition of a small amount of high‐pressure low‐density polyethylene (HP‐LDPE) to linear low‐density polyethylene (LLDPE) can improve the optical properties of LLDPE, and LLDPE/HP‐LDPE blend is widely applied to various uses in the field of film. The optical haziness of polyethylene blown films, as a result of surface irregularities, is thought to be as a consequence of the different crystallization mechanisms. However, not much effort has been directed toward understanding the effect of HP‐LDPE blending on the overall crystallization kinetics (k) of LLDPE including nucleation rate (n) and crystal lateral growth rate (v). In this study, we investigated the effect of blending 20% HP‐LDPE on the crystallization kinetics of LLDPE polymerized by Ziegler‐Natta catalyst with comonomer of 1‐butene. Furthermore, by combining depolarized light intensity measurement (DLIM) and small‐angle laser light scattering (SALLS), we have established a methodology to estimate the lateral growth rate at lower crystallization temperatures, in which direct measurement of lateral growth by polarized optical microscopy (POM) is impossible due to the formation of extremely small spherulites. This investigation revealed that HP‐LDPE blending leads to enhanced nucleation rate, reduced crystal lateral growth rate, and a slight increase in the overall crystallization kinetics of pure LLDPE. From the estimated crystal lateral growth rate, it was found that the suppression in v from HP‐LDPE blending is larger at lower temperatures than at higher temperatures. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Thermal and mechanical properties of linear low‐density polyethylene/low‐density polyethylene/wax ternary blends

The thermal and mechanical properties of uncrosslinked three‐component blends of linear low‐density polyethylene (LLDPE), low‐density polyethylene (LDPE), and a hard, paraffinic Fischer–Tropsch wax were investigated. A decrease in the total crystallinity with an increase in both LDPE and wax contents was observed. It was also observed that experimental enthalpy values of LLDPE in the blends were generally higher than the theoretically expected values, whereas in the case of LDPE the theoretically expected values were higher than the experimental values. In the presence of higher wax content there was a good correlation between experimental and theoretically expected enthalpy values. The DSC results showed changes in peak temperature of melting, as well as peak width, with changing blend composition. Most of these changes are explained in terms of the preferred cocrystallization of wax with LLDPE. Young's modulus, yield stress, and stress at break decreased with increasing LDPE content, whereas elongation at yield increased. This is in line with the decreasing crystallinity and increasing amorphous content expected with increasing LDPE content. Deviations from this behavior for samples containing 10% wax and relatively low LDPE contents are explained in terms of lower tie chain fractions. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1748–1755, 2005     

Rubberwood–high-density polyethylene composites: Effect of filler size and coupling agents on mechanical properties

Composites were made from rubberwood in the form of fibers (RWF) and powder (RWP) and high-density polyethylene (HDPE). The RWP–HDPE composites showed higher tensile strength than those of the fibers. The inferior properties of the RWF-filled composites were believed to be attributed to the agglomeration of the fibers. Two types of coupling agents, that is, 3-(trimethoxysilyl)propyl methacrylate (TPM) and 3-aminopropyltriethoxysilane (APE), were employed in an attempt to improve the mechanical properties of the composites. The former was able to significantly improve the modulus of elasticity (MOE) and impact strength of the RWF-filled composites. Treatment with TPM resulted in the reduction of the tensile modulus and increase in the elongation at break (EB) for both RWF and RWP-filled composites. APE produced RWP-filled composites with a higher tensile strength and modulus. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 1993–2004, 1998     

Melt strength of linear low‐density polyethylene/low‐density polyethylene blends

Linear low‐density polyethylenes and low‐density polyethylenes of various compositions were melt‐blended with a batch mixer. The blends were characterized by their melt strengths and other rheological properties. A simple method for measuring melt strength is presented. The melt strength of a blend may vary according to the additive rule or deviate from the additive rule by showing a synergistic or antagonistic effect. This article reports our investigation of the parameters controlling variations of the melt strength of a blend. The reciprocal of the melt strength of a blend correlates well with the reciprocal of the zero‐shear viscosity and the reciprocal of the relaxation time of the melt. An empirical equation relating the maximum increment (or decrement) of the melt strength to the melt indices of the blend components is proposed. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1408–1418, 2002     

Morphology and rheological properties of compatibilized low‐density polyethylene/linear low‐density polyethylene/thermoplastic starch blends

Morphology and rheological properties of low‐density polyethylene/linear low‐density polyethylene/thermoplastic starch (LDPE/LLDPE/TPS) blends are experimentally investigated and theoretically analyzed using rheological models. Blending of LDPE/LLDPE (70/30 wt/wt) with 5–20 wt % of TPS and 3 wt % of PE‐grafted maleic anhydride (PE‐g‐MA) as a compatibilizer is performed in a twin‐screw extruder. Scanning electron micrographs show a fairly good dispersion of TPS in PE matrices in the presence of PE‐g‐MA. However, as the TPS content increases, the starch particle size increases. X‐ray diffraction patterns exhibit that with increase in TPS content, the intensity of the crystallization peaks slightly decreases and consequently crystal sizes of the blends decrease. The rheological analyses indicate that TPS can increase the elasticity and viscosity of the blends. With increasing the amount of TPS, starch particles interactions intensify and as a result the blend interface become weaker which are confirmed by relaxation time spectra and the prediction results of emulsion Palierne and Gramespacher‐Meissner models. It is demonstrated that there is a better agreement between experimental rheological data and Coran model than the emulsion models. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44719.     

Thermal and dielectric properties of the aluminum particle reinforced linear low‐density polyethylene composites

The possibility of obtaining relatively high thermal conductivity and dielectric constant but low dielectric loss polymeric composites by incorporating the core‐shell‐structured aluminum (Al) particles in a linear low‐density polyethylene (LLDPE) by melt mixing and hot pressing was demonstrated in this study. The morphology, thermal and dielectric properties of the composites were characterized using X‐ray diffractions, thermal analysis, scanning electron microscope, and dielectric analyzer. The Al particle decreases the degree of crystallinity and has no appreciable influence on the melting temperature of LLDPE. The thermal conductivity, dielectric constant and loss factor of the composites increase with an increase in Al content at all the frequencies (1 ～ 10⁶ Hz). The thermal conductivity and dielectric constant of the 70 wt% flaky Al particles filled LLDPE are 1.63 W/mK and 50, much higher than those of the spherical Al reinforced one. Moreover, the surface treatment of Al particles with γ‐Aminopropyltriethoxysilane silane coupler improves the thermal conductivity. The dielectric loss factors of the composites still remain at relatively low levels in the measured frequency range. Further, the dielectric permittivity frequency independence in the measured frequency range was observed due to the nanoscale‐Al‐oxide insulating shell of Al. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Crystallization behavior of glass bead‐filled low‐density polyethylene composites

The effects of the filler content and the filler size on the crystallization and melting behavior of glass bead‐filled low‐density polyethylene (LDPE) composites have been studied by means of a differential scanning calorimeter (DSC). It is found that the values of melting enthalpy (ΔH_c) and degree of crystallinity (x_c) of the composites increase nonlinearly with increasing the volume fraction of glass beads, ϕ_f, when ϕ_f is greater than 5%; the crystallization temperatures (T_c) and the melting temperatures (T_m) of the composites are slightly higher than those of the pure LDPE; the effects of glass bead size on x_c, T_c, and T_m are insignificant at lower filler content; but the x_c for the LDPE filled with smaller glass beads is obviously greater than that of the filled system with bigger ones at higher ϕ_f. It suggests that small particles are more beneficial to increase in crystallinity of the composites than big ones, especially at higher filler content. In addition, the influence of the filler surface pretreated with a silane coupling agent on the crystallization behavior are not too outstanding at lower inclusion concentration. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 687–692, 1999     

Curing characteristics and mechanical properties of rattan‐powder‐filled natural rubber composites as a function of filler loading and silane coupling agent

Curing characteristics, tensile properties, morphological studies of tensile fractured surfaces using scanning electron microscopy (SEM), and the extent of rubber filler interactions of rattan‐powder‐filled natural rubber (NR) composites were investigated as a function of filler loading and silane coupling agent (CA). NR composites were prepared by the incorporation of rattan powder at filler loading range of 0–30 phr into a NR matrix with a laboratory size two roll mill. The results indicate that in the presence of silane CA, scorch time (t_s2), and cure time (t₉₀) of rattan‐powder‐filled NR composites were shorten, while, maximum torque (M_H) increased compared with NR composites without silane CA. Tensile strength and tensile modulus of composites were enhanced whereas elongation at break reduced in the presence of silane CA mainly due to increase in rubber‐filler interaction. It is proven by SEM studies that the bonding between the filler and rubber matrix has improved. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effects of ultrasonic oscillations on processing behavior and mechanical properties of metallocene‐catalyzed linear low‐density polyethylene/low‐density polyethylene blends

The influences of ultrasonic oscillations on rheological behavior and mechanical properties of metallocene‐catalyzed linear low‐density polyethylene (mLLDPE)/low‐density polyethylene (LDPE) blends were investigated. The experimental results showed that the presence of ultrasonic oscillations can increase the extrusion productivity of mLLDPE/LDPE blends and decrease their die pressure and melt viscosity during extrusion. Incorporation of LDPE increases the critical shear rate for sharkskin formation of extrudate, crystallinity, and mechanical properties of mLLDPE. The processing behavior and mechanical properties of mLLDPE/LDPE blends were further improved in the presence of ultrasonic oscillations during extrusion. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2522–2527, 2004     

Effects of palm ash loading and maleated natural rubber as a coupling agent on the properties of palm‐ash‐filled natural rubber composites

Natural rubber composites were prepared by the incorporation of palm ash at different loadings into a natural rubber matrix with a laboratory‐size two‐roll mill (160 × 320 mm²) maintained at 70 ± 5°C in accordance with the method described by ASTM D 3184–89. A coupling agent, maleated natural rubber (MANR), was used to improve the mechanical properties of the natural rubber composites. The results indicated that the scorch time and cure time decreased with increasing filler loading, whereas the maximum torque exhibited an increasing trend. Increasing the palm ash loading increased the tensile modulus, but the tensile strength, fatigue life, and elongation at break decreased. The rubber–filler interactions of the composites decreased with increasing filler loading. Scanning electron microscopy of the tensile fracture surfaces of the composites and rubber–filler interaction studies showed that the presence of MANR enhanced the interfacial interaction of the palm ash filler and natural rubber matrix. The presence of MANR also enhanced the tensile properties and fatigue life of palm‐ash‐filled natural rubber composites. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008