Effect of compatibilizer and organoclay content on structure,thermal, and mechanical properties of poly(butylene succinate)/(Ethylene acrylic acid)/Organoclay nanocomposites

Poly(butylene succinate) (PBS)/(ethylene acrylic acid) (EAA)/organoclay nanocomposites were prepared by using the melt intercalation technique. EAA was used as compatibilizer and organoclay was used as inorganic filler. X‐ray diffraction and transmission electron microscopy results indicated the addition of compatibilizer led to a large increase in basal spacing of nanocomposites and better overall dispersion of organoclay in the PBS matrix. However, the basal spacing was found to be invariant as the organoclay content increased. The differential scanning calorimetry analyses revealed that the incorporation of the organoclay and EAA and the variation of organoclay content altered the melting behavior and crystallization properties of PBS. Storage and loss modulus of virgin matrix increased with the incorporation of organoclay and EAA, and a maximum for the nanocomposite with 9 wt% organoclay. Moreover, the glass transition temperatures also increased for the various organoclay‐containing samples. Mechanical properties showed an increase with the incorporation of organoclay and EAA. The 5 wt% organoclay‐filled PBS gave the highest tensile strength and notched Izod impact strength among all the composites. Further increments in organoclay loading reduced the tensile strength and notched impact strength of nanocomposites, which was thought to be the result of agglomeration. However, increments in clay loading enhanced the flexural strength and flexural modulus of nanocomposites, with a maximum at 9 wt% organoclay. J. VINYL ADDIT. TECHNOL., 23:219–227, 2017. © 2015 Society of Plastics Engineers     

Effect of exfoliation and dispersion on the yield behavior of melt‐compounded polyethylene–montmorillonite nanocomposites

The yield behavior of melt‐mixed nanocomposites containing 5 wt % organically modified montmorillonite in matrices of a linear low‐density polyethylene (LLDPE) or a modified polyethylene was studied as a function of the temperature and strain rate. In the melt‐mixed LLDPE nanocomposite, the montmorillonite showed a slight increase in the clay spacing, which suggested that the clay was at best intercalated. Transmission electron microscopy (TEM) images showed that the dispersion in this nanocomposite was poor. The use of the modified polyethylene promoted exfoliation of the clay tactoids in the nanocomposite, as assessed by X‐ray diffraction and TEM. In both nanocomposites, the yield mechanisms were insensitive to the addition of the organoclay, even though modest increases in the modulus were produced. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3044–3049, 2006     

Effect of organic modifiers and silicate type on filler dispersion,thermal, and mechanical properties of ABS‐clay nanocomposites

Acrylonitrile–butadiene–styrene (ABS)–clay composite and intercalated nanocomposites were prepared by melt processing, using Na‐montmorillonite (MMT), several chemically different organically modified MMT (OMMT) and Na‐laponite clays. The polymer–clay hybrids were characterized by WAXD, TEM, DSC, TGA, tensile, and impact tests. Intercalated nanocomposites are formed with organoclays, a composite is obtained with unmodified MMT, and the nanocomposite based on synthetic laponite is almost exfoliated. An unintercalated nanocomposite is formed by one of the organically modified clays, with similar overall stack dispersion as compared to the intercalated nanocomposites. T_g of ABS is unaffected by incorporation of the silicate filler in its matrix upto 4 wt % loading for different aspect ratios and organic modifications. A significant improvement in the onset of thermal decomposition (40–44°C at 4 wt % organoclay) is seen. The Young's modulus shows improvement, the elongation‐at‐break shows reduction, and the tensile strength shows improvement. Notched and unnotched impact strength of the intercalated MMT nanocomposites is lower as compared to that of ABS matrix. However, laponite and overexchanged organomontmorillonite clay lead to improvement in ductility. For the MMT clays, the Young's modulus (E) correlates with the intercalation change in organoclay interlayer separation (Δd₀₀₁) as influenced by the chemistry of the modifier. Although ABS‐laponite composites are exfoliated, the intercalated OMMT‐based nanocomposites show greater improvement in modulus. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Morphology,Thermal and Mechanical Properties of Biodegradable Poly(butylene succinate)/Poly(butylene adipate-co-terephthalate)/Clay Nanocomposites

Sodium montmorillonite (Na-MMT) was successfully modified by octadecylamine (ODA) through a cation exchange technique that showed by the increased of basal spacing of clay by XRD. The addition of the organoclay into the PBS/PBAT blends produced intercalated-type nanocomposites with improvements in tensile modulus and strength. The highest tensile strength of nanocomposite was observed at 1 wt% of organoclay incorporated. A TGA study showed that the thermal stability of the blend increased after the addition of the organoclay by 1 wt%. SEM micrographs of the fracture surfaces show that the morphology of the blend becomes smoother with presence of organoclay.     

Use of supercritical CO2 as a dispersing agent in the preparation of a polymer‐layered silicate nanocomposite

The usefulness of supercritical CO₂ (scCO₂) in the processing of thermoplastic olefin (TPO) nanocomposites was investigated using a simple extensional flow mixing device. An organoclay (Cloisite^® 20A), a maleated polypropylene (Polybond^® 3200), and a TPO polymer were selected for this study. The three components were combined in different manners to evaluate how scCO₂ influenced the microstructure of a final nanocomposite prepared by different mixing orders of the formulation components. The organoclay was examined in its as‐supplied state as well as after being conditioned under scCO₂. Analyses of the nanocomposites by X‐ray diffraction, transmission electron microscopy, and parallel plate rheology techniques showed that inclusion of scCO₂ during melt compounding significantly contributed to disrupting the crystalline order in the structure of the original organoclay. However, the order by which the formulation components are combined under scCO₂ was important to clay dispersion. It was shown that making use of the proper combination order led to an improvement in the modulus of the resulting nanocomposites as measured by rheology. POLYM. COMPOS., 38:987–995, 2017. © 2015 Society of Plastics Engineers     

Organomodification of montmorillonite and its effects on the properties of poly(butylene succinate) nanocomposites

The pristine sodium montmorillonite (MMT) was organically modified with hexadecyltrimethylammonium bromide (HTAB) at different contents. The organoclay was characterized by X‐ray diffraction (XRD), Fourier transform infrared spectroscopy, energy dispersive X‐ray techniques, and thermogravimetric analysis. Then, poly(butylene succinate) (PBS) nanocomposites were prepared by melt‐mixing process using maleic anhydride‐grafted PBS (PBS‐g‐MA) as compatibilizer. It was found that the mechanical properties of PBS nanocomposites filled with organoclay were apparently higher than that of the nanocomposite filled with MMT. This is attributed to the better filler–matrix interactions between PBS and the organoclay and the better filler dispersion. This is verifiable through the XRD, scanning electron microscopy, and transmission electron microscopy. The addition of PBS‐g‐MA further improved the mechanical properties. It was also found that our laboratory synthesized organoclay modified with HTAB has provided a better reinforcing efficiency when compared with the commercial octadecylamine‐modified organoclay. Besides that the thermal properties of PBS nanocomposites were studied through differential scanning calorimetry. POLYM. ENG. SCI., 2013. © 2013 Society of Plastics Engineers     

Effect of clay modification on the morphological,mechanical, and thermal properties of polyamide 6/polypropylene/montmorillonite nanocomposites

Polyamide 6/polypropylene (PA6/PP = 70/30 parts) blends containing 4 phr (parts per hundred resin) of organophilic montmorillonite (OMMT) were prepared by melt compounding. The sodium montmorillonite (Na‐MMT) was modified using three different types of alkyl ammonium salts, namely dodecylamine, 12‐aminolauric acid, and stearylamine. The effect of clay modification on the morphological and mechanical properties of PA6/PP nanocomposites was investigated using x‐ray diffraction (XRD), transmission electron microscopy (TEM), tensile, flexural, and impact tests. The thermal properties of PA6/PP nanocomposites were characterized using thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), and heat distortion temperature (HDT). XRD and TEM results indicated the formation of exfoliated structure for the PA6/PP nanocomposites prepared using stearylamine modified montmorillonite. On the other hand, a mixture of intercalated and exfoliated structures was found for the PA6/PP nanocomposites prepared using 12‐aminolauric acid and dodecylamine modified montmorillonite. Incorporation of OMMT increased the stiffness but decreased the ductility and toughness of PA6/PP blend. The PA6/PP nanocomposite containing stearylamine modified montmorillonite showed the highest tensile, flexural, and thermal properties among all nanocomposites. This could be attributed to better exfoliated structure in the PA6/PP nanocomposite containing stearylamine modified montmorillonite. The storage modulus and HDT of PA6/PP blend were increased significantly with the incorporation of both Na‐MMT and OMMT. The highest value in both storage modulus and HDT was found in the PA6/PP nanocomposite containing stearylamine modified montmorillonite due to its better exfoliated structure. POLYM. COMPOS., 31:1156–1167, 2010. © 2009 Society of Plastics Engineers     

Polylactide/transition metal ion modified montmorillonite nanocomposite—a critical evaluation of mechanical performance and thermal stability

Polylactide (PLA) nanocomposite was prepared by melt blending of PLA and transition metal ion (TMI) adsorbed montmorillonite (MMT). PLA nanocomposite was characterized for mechanical performance, and the results revealed that the tensile modulus, flexural modulus, and impact strength were increased marginally. The nanocomposite was optimized at 5 wt% of TMI‐modified MMT (TMI‐MMT) loading. Thermogravimetric analysis displayed increase in onset of degradation temperature, and differential scanning calorimetry showed marginal increase in glass transition temperature (T_g) and melting temperature (T_m) in case of PLA nanocomposites, when compared with virgin PLA. The flammability testing of nanocomposites indicated good fire retardance characters. X‐ray diffraction patterns of TMI‐MMT and the corresponding nanocomposites indicated an intercalation of the metal ions into the clay interlayer. Fourier transform infrared spectroscopy analysis indicate formation of [Zn(EDA)₂]²⁺ and [Cu(EDA)₂]²⁺ complexes in the MMT interlayer. Dynamic mechanical analysis shows increase in glass transition temperature (T_g) and storage modulus (E′) in case of PLA nanocomposites reinforced with 5 wt% modified MMT. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Thermal and mechanical properties of melt processed intercalated poly(methyl methacrylate)–organoclay nanocomposites over a wide range of filler loading

BACKGROUND: Poly(methyl methacrylate) (PMMA)–organoclay nanocomposites with octadecylammonium ion‐modified montmorillonite, prepared via melt processing, over a wide range of filler loading (2–16 wt%) were investigated in detail. These hybrids were characterized for their dispersion structure, and thermal and mechanical properties, such as tensile modulus (E), break stress (σ_brk), percent break strain (ε_brk) and ductility (J), using wide‐angle X‐ray diffraction, transmission electron microscopy, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and tensile and impact tests. RESULTS: Intercalated nanocomposites were formed even in the presence of 16 wt% clay (high loading) in PMMA matrix. PMMA intercalated into the galleries of the organically modified clay, with a change in d‐spacing in the range 11–16 Å. TGA results showed improved thermal stability of the nanocomposites. The glass transition temperature (T_g) of the nanocomposites, from DSC measurements, was 2–3 °C higher than that of PMMA. The ultimate tensile strength and impact strength decreased with increasing clay fraction. Tensile modulus for the nanocomposites increased by a significant amount (113%) at the highest level of clay fraction (16 wt%) studied. CONCLUSION: We show for the first time the formation of intercalated PMMA nanocomposites with alkylammonium‐modified clays at high clay loadings (>15 wt%). Tensile modulus increases linearly with clay fraction, and the enhancement in modulus is significant. A linear correlation between tensile strength and strain‐at‐break is shown. Thermal properties are not affected appreciably. Organoclay can be dispersed well even at high clay fractions to form nanocomposites with superior bulk properties of practical interest. Copyright © 2007 Society of Chemical Industry     

Synthesis and properties of BCDA‐based polyimide–clay nanocomposites

Bicyclo[2.2.2]oct‐7‐ene‐2,3,5,6‐tetracarboxylic dianhydride (BCDA)‐based polyimide–clay nanocomposites were prepared from their precursor, namely polyamic acid, by a solution‐casting method. The organoclay was prepared by treating sodium montmorillonite (Kunipia F) clay with dodecyltrimethylammonium bromide at 80 °C. Polyamic acid solutions containing various weight percentages of organoclay were prepared from 4,4′‐(4,4′‐isopropylidenediphenyl‐1,1′‐diyldioxy)‐dianiline and BCDA in N‐methyl‐2‐pyrrolidone containing dispersed particles of organoclay at 20 °C. These solutions were cast on a glass plate using a Doctor's blade and then heated subsequently to obtain nanocomposite films. The nanocomposites were characterized using Fourier transform infrared spectroscopy, differential scanning calorimetry, thermal mechanical analysis, dynamic mechanical analysis, polarizing microscopy, scanning electron microscopy, transmission electron microscopy, wide‐angle X‐ray diffraction (WAXD) and thermogravimetric analysis. The glass transition temperature of the nanocomposites was found to be higher than that of pristine polymer. The coefficient of thermal expansion of the nanocomposites decreased with increasing organoclay content. WAXD studies indicated that the extent of silicate layer separation in the nanocomposite films depended upon the organoclay content. Tensile strength and modulus of the nanocomposite containing 1% organoclay were significantly higher when compared to pristine polymer and other nanocomposites. The thermal stability of the nanocomposites was found to be higher than that of pristine polymer in air and nitrogen atmosphere. Copyright © 2007 Society of Chemical Industry     

Foaming of PCL/clay nanocomposites with supercritical CO2 mixtures: The effect of nanocomposite fabrication route on the clay dispersion and the final porous structure

Supercritical fluids have been established as alternative foaming agents in various polymers as well as nanocomposite systems. Most recently, supercritical carbon dioxide (scCO₂) has also been used in some studies as a medium of clay dispersion in the polymer matrix providing a solvent-free fabrication route for nanocomposites. In this work, this latter route was followed for the development of porous poly(ɿ-caprolactone) (PCL)/clay nanocomposites after pressure quench. Similarly, PCL/clay nanocomposites were also prepared using the solvent casting and melt blending methods and were then processed with scCO₂ with the batch foaming technique (isothermal pressure quench) to produce their porous counterparts. Poor clay dispersion and non-uniform porous structures were observed when pure CO₂ was used as a dispersion medium for nanocomposite preparation and as a blowing agent, respectively. On the contrary, polymer intercalation and more uniform cell structures were produced when CO₂⿿ethanol mixtures were used as blowing agents.     

Improvement of toughness in polypropylene nanocomposite with the addition of organoclay/silicone copolymer masterbatch

Polypropylene nanocomposites were prepared with organic‐modified montmorillonite, by blending the polymer and the organoclay (direct addition), or by blending the polymer with an organoclay/silicone copolymer masterbatch. The effect of the organoclay/silicone copolymer masterbatch on the morphology and properties of polypropylene was compared with that nanocomposite obtained with the direct organoclay addition. The results showed that the morphology of both polypropylene nanocomposites is constituted by clay tactoids together with some few individual platelets and clay aggregates. Smaller tactoids were observed for the nanocomposite prepared with the masterbatch, in which the silicone copolymer remained intercalated in the clay or adjacent to tactoids. The introduction of the organoclay in the polymer matrix resulted only in an increase in the Young's modulus (28%), while yielding stress, elongation at break and Izod impact strength remained practically unchanged. On the other hand, the incorporation of organoclay by using the masterbatch resulted in a marked improvement (111%) in the elongation at break and in Izod impact strength (85%). The improvement in the elongation at break came with the reduction of the modulus and the yielding stress, by 25 and 15%, respectively. POLYM. COMPOS., 2013. © 2013 Society of Plastics Engineers     

Bottle‐to‐bottle recycling of PET via nanostructure formation by melt intercalation in twin screw compounder: Improved thermal,barrier, and microbiological properties

Attempts have been made to modify the properties of the injection processing‐scraped PET (denoted as RPET) via intercalation with different levels of organically modified nanoclay (montmorillonite) by melt blending in a corotating twin screw compounder. The clay platelets dispersion state has been qualitatively correlated with the melt linear viscoelastic as well as tensile and barrier properties of the prepared nanocomposites. Oxygen permeation of the nanocomposite PET films showed significant reduction compared with the pristine PET polymer. All the PET/nanoclay composites exhibited no bacterial growth, with no potentiality to generate acetaldehyde, as measured by GC/Mass analyzer. X‐ray diffractometry and transmission electron microscopy performed on the scraped PET/organoclay nanocomposite samples showed increase in d₀₀₁ spacing of the clay layers and their dispersion throughout the PET matrix. Differential scanning calorimetry analysis showed higher crystallization temperature as well as crystallization enthalpy (ΔH_c) for the nanocomposite samples, compared with the unprocessed virgin PET. The RPET nanocomposite samples composed of 3 and 5% of nanoclay exhibited enhanced melt elastic modulus and pseudosolid‐like behavior at low shear frequencies measured by rheomechanical spectroscopy than the unfilled pristine‐scraped PET, indicating the formation of nanoscopic network structure by the clay platelets, which leads to the development of nanostructured resin. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

New aramid‐based nanocomposites: Synthesis and characterization

New type of nanocomposites containing various proportions of montmorillonite in aromatic polyamide was prepared via solution intercalation method. Aramid chains were synthesized by reacting 4,4′‐oxydianiline with isophthaloyl chloride in N,N′‐dimethyl acetamide. Dodecylamine was used as swelling agent to change the hydrophilic nature of montmorillonite into organophilic. Appropriate amounts of organoclay were mixed in the polymer solution using high‐speed mixer for complete dispersion of the clay. Thin films cast from these materials after evaporating the solvent were characterized by XRD, TEM, mechanical, thermal, and water absorption measurements. The structure and morphology of the nanocomposites determined by XRD and TEM revealed the formation of exfoliated and intercalated clay platelets in the aramid matrix. Mechanical data indicated improvement in the tensile strength and modulus of the nanocomposites with clay loading up to 6 wt%. The glass transition temperature increased up to 12 wt% clay content and thermal stability amplified with increasing clay loading. The water absorption reduced gradually as a function of organoclay and approached to zero with 20 wt% organoclay in the aramid. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

Poly(vinyl alcohol) nanocomposites with different clays: Pristine clays and organoclays

Poly(vinyl alcohol) (PVA)/clay nanocomposites were synthesized using the solution intercalation method. Na ion‐exchanged clays [Na⁺–saponite (SPT) and Na⁺–montmorillonite (MMT)] and alkyl ammonium ion‐exchanged clays (C₁₂–MMT and C₁₂OOH–MMT) were used for the PVA nanocomposites. From the morphological studies, the Na ion‐exchanged clay is more easily dispersed in a PVA matrix than is the alkyl ammonium ion‐exchanged clay. Attempts were also made to improve both the thermal stabilities and the tensile properties of PVA/clay nanocomposite films, and it was found that the addition of only a small amount of clay was sufficient for that purpose. Both the ultimate tensile strength and the initial modulus for the nanocomposites increased gradually with clay loading up to 8 wt %. In C₁₂OOH–MMT, the maximum enhancement of the ultimate tensile strength and the initial modulus for the nanocomposites was observed for blends containing 6 wt % organoclay. Na ion‐exchanged clays have higher tensile strengths than those of organic alkyl‐exchanged clays in PVA nanocomposites films. On the other hand, organic alkyl‐exchanged clays have initial moduli that are better than those of Na ion‐exchanged clays. Overall, the content of clay particles in the polymer matrix affect both the thermal stability and the tensile properties of the polymer/clay nanocomposites. However, a change in thermal stability with clay was not significant. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3208–3214, 2003     

Synthesis and mechanical properties of unsaturated polyester based nanocomposites

Two classes of nanocomposites were synthesized using an unsaturated polyester resin as the matrix and sodium montmorillonite as well as an organically modified montmorillonite as the reinforcing agents. X‐ray diffraction pattern of the composites showed that the interlayer spacing of the modified montmorillonite expanded from 1.25 nm to 4.5 nm, indicating intercalation. Glass transition values of these composites increased from 72°C, in the unfilled unsaturated polyester, to 86°C in the composite with 10% organically modified montmorillonite. From Scanning Electron Microscopy, it is seen that the degree of intercalation/exfoliation of the modified montmorillonite is higher than in the unmodified one. The mechanical properties also supported these findings, since in general, the tensile modulus, tensile strength, flexural modulus, flexural strength and impact strength of the composites with modified montmorillonite were higher than the corresponding properties of the composites with unmodified montmorillonite. The tensile modulus, tensile strength, flexural modulus and flexural strength values showed a maximum, whereas the impact strength exhibited a minimum at approximately 3–5 wt% modified montmorillonite content. These results imply that the level of exfoliation may also exhibit a maximum with respect to the modified montmorillonite content. The level of improvement in the mechanical properties was substantial. Adding only 3 wt% organically modified clay improved the flexural modulus of unsaturated polyester by 35%. The tensile modulus of unsaturated polyester was also improved by 17% at 5 wt% of organically modified clay loading.     

Polyurethane/clay nanocomposites foams: processing, structure and properties

Polyurethane (PU)/montmorillonite (MMT) nanocomposites were synthesized with organically modified layered silicates (organoclays) by in situ polymerization and foams were prepared by a batch process. Clay dispersion of polyurethane nanocomposites was investigated by X-ray diffraction and transmission electron microscopy. The morphology and properties of PU nanocomposites and foams greatly depend on the functional groups of the organic modifiers, synthesis procedure, and molecular weight of polyols because of the chemical reactions and physical interactions involved. Silicate layers of organoclay can be exfoliated in the PU matrix by adding hydroxyl and organotin functional groups on the clay surface. The presence of clay results in an increase in cell density and a reduction of cell size compared to pure PU foam. In the polyurethane with high molecular weight polyol, a 6 °C increase in T_g, 650% increase in reduced compressive strength, and 780% increase in reduced modulus were observed with the addition of 5% organically treated clays. Opposite effects were observed in PU nanocomposite foams with highly crosslinked structure. The interference of the H-bond in the presence of clay is probably the reason.     

Poly(ethylene oxide)/clay nanocomposites for solid polymer electrolyte applications

Poly(ethylene oxide) (PEO)/clay nanocomposites were prepared using a solution intercalation method. The organoclay (Nanocore I30E) used for nanocomposite synthesis was basically an octadecylammonium salt of montmorillonite clay prepared using an ion exchange method. Nanocomposite‐based solid polymer electrolytes were prepared using LiBF₄. The nanocomposite structures were characterised using wide‐angle X‐ray diffraction. The crystallisation behaviour and thermal properties were studied using differential scanning calorimetry. It was found that the crystallinity of the composite electrolytes decreases with increasing clay concentration up to 7.5 wt% and then increases with a further increase in clay concentration. The trend is different from that observed in PEO/clay nanocomposites without lithium salt where the crystallinity gradually decreases with increasing clay concentration. The solid polymer electrolyte samples were evaluated using an alternating current impedance analyser. A considerable increase in room temperature conductivity was observed at the optimum clay concentration. The conductivity decreases beyond the optimum clay concentration. Copyright © 2007 Society of Chemical Industry     

Effect of organoclays on the properties of polyurethane/clay nanocomposite coatings

Linear, one‐binding‐site or two‐binding‐site (N⁺) organifiers with two hydroxyl end groups were synthesized, and novel organoclays were prepared through a cation‐exchange reaction between pristine sodium montmorillonite and the synthesized organifiers. After sonication of the as‐prepared organoclay in N,N′‐dimethylformamide for 10 min, the average size of the clay decreased to about 1 μm. The X‐ray diffraction patterns confirmed that the d‐spacing of the silicate layers of the organoclay expanded from 1.1 to about 1.9 nm and the peak intensity decreased with the molecular weight of the organifier increasing. Polyurethane/clay nanocomposites were synthesized by a one‐shot polymerization method. Both intercalated and exfoliated structures of the layered silicates in the polyurethane matrix were observed from transmission electron microscopy micrographs, and the d‐spacing ranged from 4 to 10 nm. The thermal and mechanical properties of the nanocomposite were enhanced by the introduction of the organoclay into the polyurethane matrix. An approximately 40–46°C increase in the onset decomposition temperature, a 200% increase in the tensile strength with a 0.5 wt % clay loading, and a 49% increase in Young's modulus with a 3 wt % clay loading were achieved. The effects of the molecular weight and the number of binding sites of the organifier on the properties of the nanocomposites were also evaluated. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

New method for the synthesis of clay/epoxy nanocomposites

A new liquid–liquid method for the synthesis of epoxy nanocomposites was developed. This new method improved the dispersion and exfoliation of the organoclay in the polymer matrix, thus improving the end‐use properties. The microstructure and physical properties of the clay/epoxy nanocomposite synthesized by the new method were studied. Rheological tests of the uncured epoxy–organoclay system demonstrated that this method resulted in a great increase in viscosity, much more than the most commonly used direct‐mixing method. The Krieger–Dougherty model successfully described the dispersion of the clay layers in the uncured epoxy. In the 5 wt % organoclay nanocomposite, compressive tests on the cured samples showed that there was a 45% increase in the maximum strength, a 10% increase in the yield strength, and a 26% increase in the modulus over the pure epoxy–amine cured system. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4286–4296, 2006