生物活性钛涂层

真空等离子喷涂的钛涂层经 ５．０ｍｏｌ／Ｌ ＮａＯＨ溶液处理后,将其浸泡在含 Ｃａ^２＋、ＨＰＯ_４^２－的模拟生理体液（ＦＣＳ和ＳＢＦ）中,考察涂层诱导羟基磷灰石生长过程,并评价其生物活性．用ＳＥＭ观察碱处理前后和在模拟生理体液中浸泡后钛涂层的形貌,用ＡＥＳ分析了碱处理前后钛涂层的表面成分;用ＸＲＤ、ＦＴ－ＩＲ和ＥＤＳ表征浸泡后涂层表面生长物的结构和成分;并测量了处理后钛涂层在浸泡过程中溶液中离子浓度和ｐＨ值的变化．结果表明,经处理的钛涂层在模拟生理体液中能诱导羟基磷灰石在其表面生长;在ＳＢＦ和ＦＣＳ分别形成碳酸羟基磷灰石层和含氧磷灰石的羟基磷灰石层．钛涂层的活性是由于碱处理后表面形成了网状和纤维状结构的Ｎａ－Ｔｉ－Ｏ化合物．这种化合物在模拟生理溶液中释放Ｎａ^＋,吸收Ｈ^＋;形成水化钛酸盐,诱导羟基磷灰石成核生长．     

等离子体电解氧化制备生物活性多孔纳米TiO2涂层

采用等离子体电解氧化(PEO)技术,在纯钛基体上制备了具有多孔和纳米结构并含有不同钙磷含量的氧化钛涂层.采用扫描电子显微镜和X射线衍射仪研究了涂层的显微结构和相组成.采用模拟体液浸泡实验评价涂层的生物活性.研究结果表明:涂层主要由锐钛矿和金红石相组成,涂层表面孔径小于10μm,晶粒直径约10～100nm,且涂层表面晶粒、涂层厚度、表面粗糙度和涂层中的钙磷元素含量均随着PEO过程中电流密度的增大而增加.PEO涂层在模拟体液中浸泡14 d即能够诱导类骨磷灰石在其表面沉积,显示出良好的生物活性.涂层中的钙磷含量和结晶形态对其生物活性起关键作用.     

等离子喷涂HA／Ti复合涂层研究

对等离子喷涂HA／Ti复合涂层进行模拟体液和体外细胞试验,以考察涂层的生物学性能．结果指出,涂层经模拟体液浸泡后,表面覆盖一层碳酸磷灰石(carbonate-apatite),这表明涂层具有良好的生物活性．粗糙的涂层表面易于形成碳酸磷灰石．模拟体液的浓度太小或pH值太大,均会导致碳酸磷灰石层不能在涂层表面形成．体外细胞试验显示,成骨细胞能在涂层表面紧密贴壁并正常生长,显示涂层具有优良的生物相容性．     

等离子喷涂HA/Ti复合涂层研究 Ⅱ.生物学性能

对等离子喷涂ＨＡ／Ｔｉ复合涂层进行模拟体液和体外细胞试验,以考察涂层的生物学性能。结果指出,涂层经模拟体液浸泡后,表面覆盖一层碳酸磷灰石（ｃａｒｂｏｎａｔｅ－ａｐａｔｉｔｅ）,这表明涂层具有良好的生物活性,粗糙的涂层表面易于形成碳酸磷灰石,,模拟体液的浓度太小或ｐＨ值太大,均会导致碳酸磷灰石层不能在涂层表面形成,体外细胞试验显示,成骨细胞能在涂层表面紧密贴壁并正常生长,显示涂层具有优良的生物相容性     

真空和大气等离子喷涂镁黄长石生物活性涂层的对比研究

大气喷涂法制备的镁黄长石涂层是一种具有优良生物活性的新型骨科移植体涂层材料, 但其结晶度较低, 影响涂层的化学稳定性。本研究采用真空等离子喷涂法在钛合金表面制备了高结晶度的镁黄长石涂层。与大气喷涂镁黄长石涂层相比, 真空喷涂镁黄长石涂层具有更高的磷灰石矿化能力, 在SBF中浸泡6 d后表面即沉积了一层类骨磷灰石层, 浸泡14 d后表面沉积的磷灰石层的厚度约为大气涂层的4倍。真空喷涂镁黄长石涂层的离子释放明显低于大气涂层, 显示出更高的化学稳定性。骨髓间充质干细胞在真空和大气喷涂镁黄长石涂层表面粘附和铺展良好, 在两种涂层表面的增殖速度均明显高于HA涂层。本研究表明真空等离子喷涂的镁黄长石陶瓷涂层因其显著提高的生物活性及化学稳定性, 可能更适合用作人工关节涂层材料。     

钛合金表面湿法制备磷灰石涂层

钛合金经不同碱热处理后,浸泡在快速钙化溶液(FCS)中,使基体表面化学沉积出磷灰石涂层.文中讨论了碱热处理对基体表面诱导沉积磷灰石的影响,以及在沉积过程中磷灰石涂层在不同生长时期的形态.     

等离子喷涂制备HA/ZrO2复合涂层

采用等离子喷涂技术,在Ｔｉ－６Ａｌ－４Ｖ基体上成功地制备了羟基磷灰石／氧化锆（ＨＡ／ＺｒＯ_２）复合涂层,对涂层的微观结构、相组成和结合强度进行了研究,并以模拟体液试验评估涂层的生物活性．结果表明,复合涂层具有较为均匀的微观结构．ＨＡ／ＺｒＯ_２复合涂层的结合强度明显高于 ＨＡ涂层, ＨＡ／６０ ｗｔ％ ＺｒＯ_２涂层的结合强度高达 ２８．５ＭＰａ,为 ＨＡ涂层的 ２．２倍．复合涂层在模拟体液中浸泡一段时间后,表面覆盖一层碳酸磷灰石（ｃａｒｂｏｎａｔｅ－ａｐａｔｉｔｅ）,表明涂层具有良好的生物活性．     

医用钛合金表面改性的研究进展

从金属植入体与生物环境的界面反应,以及钛植入体表面现阶段存在的主要问题出发,叙述了近年来钛表面生物活性、生物相容性、血液相容性、抗菌性涂层的制备、结构及性能,重点总结了应用等离子体喷涂技术制备羟基磷灰石涂层、硅酸盐陶瓷涂层、纳米ZrO2涂层、纳米TiO2涂层,以及采用等离子体浸没离子注入/沉积技术对钛合金表面进行离子注入和薄膜沉积的研究结果.最后,基于钛硬组织植入体表面需求,指出钛硬组织植入体表面改性设计与制备应注重改性层的综合生物学性能及力学安全性.     

等离子喷涂制备HA/ZrO2复合涂层

采用等离子喷涂技术,在Ｔｉ－６Ａｌ－４Ｖ基体上成功地制备了羟基磷灰石／氧化锆（ＨＡ／ＺｒＯ２）复合涂层,对涂层的微观结构,相组成和结合强度进行了研究,并以模拟体液试验评估涂层的生物活性,结果表明,复合涂层较有较为微观结构,ＨＡ／ＺｒＯ２复合涂层的结合强度明显高于ＨＡ涂层,ＨＡ／６０ｗｔ％ＺｒＯ２涂层的结合强度高达２８．５ＭＰａ,为ＨＡ涂层的２．２倍,复合涂层在模拟体液中浸泡一段时间后,表面覆盖一层     

激光熔覆化学处理钛合金表面改性的研究

采用两步走的方法实现了钛合金的表面改性，首先在钛合金表面进行激光熔覆CaO或CaCO3，得到冶金结合的复合涂层后，通过在磷酸等含磷酸根的溶液中浸泡CaOCa使涂层中的转变为磷酸盐，从而使钛合金表面具有生物活性。XRD和SEM分析表明，得到了活性涂层，涂层与基体的结合良好。     

Vacuum-plasma-sprayed silicon coatings for biomedical application

Silicon coating was deposited on titanium alloy substrates by vacuum plasma spraying technology. The morphologies and phase composition of the coatings were analyzed by field-emission scanning electron microscopy and X-ray diffraction. The thermal expansion coefficient of silicon coating was measured to be about 3.70 × 10⁻⁶ K⁻¹. The bond strength of coating was approximately 20.6 MPa. The density, open porosity, roughness and Young's modulus of silicon coating were also measured. The as-sprayed silicon coating was treated by deionized water at 60 °C, 80 °C and 100 °C for a period of time and soaked in simulated body fluids to evaluate its bioactivity. The results showed that the water-treated coating could induce apatite to precipitate on its surface in simulated body fluid, indicating that the bioactivity of silicon coating was improved. The increase of temperature and duration of water treatment had a positive effect on the bioactivity of silicon coatings.     

钛合金表面K2Ti6O13w涂层的制备及其生物活性

K2Ti6O13晶须不仅具有优越的力学性能和良好的生物学特性,而且具有与常规Ti合金相近的膨胀系数。本研究尝试选用K2Ti6O13晶须（K2Fi6O13w）作为生物活性涂层材料,利用BCC方法（混合-包埋-煅烧）在Ti合金基体上成功制备了K2Ti6O13w涂层,并对涂层的表面形态、结合强度和生物活性进行了研究。结果表明,涂层由K2Ti6O13晶须和少量的TiO2和K2Ti6O9组成,其表面粗糙多孔。由于膨胀系数的良好匹配,涂层与基体之间具有较高的结合强度,达24MPa。模拟体液培养后,涂层表面沉积了一层多孔的骨状羟基磷灰石,它由平均直径20nm,长200nm的羟基磷灰石纳米线组成,这表明钛酸钾涂层具有良好的生物活性。涂层较高的生物活性与其独特的生化特性和组分密切相关。     

Effects of nano-Fe2O3 powder on thermal emission property of microarc oxidation coating on titanium alloy

Abstract

A ceramic coating was formed on the titanium alloy by microarc oxidation in an electrolyte containing nano-Fe₂O₃, emulsifier OP-10 and sodium phosphate. The composition, surface and cross-sectional morphology and the element compositions of the coatings were characterised by X-ray diffraction, scanning electron microscopy and energy dispersive X-ray analysis system. The spectral emissivity of the coatings was measured by a Fourier transform spectrometer apparatus. The bonding strength between the coating and the titanium alloy was studied by tensile strength test. The thermal shock resistance of the coatings was also evaluated. The results showed that nano-Fe₂O₃ was incorporated into the coating, and the coating had high emission at the wavelength range of 3–20 μm. The bonding strength was 33·2 MPa, and after being subjected to severe thermal shocking for 50 cycles, little peeling-off of the coating occurred.     

Liquid phase deposited titania coating to enable in vitro apatite formation on Ti6Al4V alloy

A recently developed “GRAPE^® technology” provides titanium or titanium alloy implants with spontaneous apatite-forming ability in vitro, which requires properly designed gaps and optimum heat treatment in air. In this study, titanium alloy and commercially pure (cp) titanium substrates were thermally oxidized in air before aligning pairs of specimens in the GRAPE^® set-up, i.e., titanium alloy and cp titanium substrates were aligned parallel to each other with optimum gap width (spatial design). A liquid phase deposition (LPD) technique was employed for titania coatings on titanium alloy substrate. Then, they were soaked in Kokubo’s simulated body fluid (SBF, pH 7.4, 36.5 °C) for 7 days to confirm the in vitro apatite formation on the substrates under the specific spatial design. Anatase-type titania coatings fabricated by using LPD technique led to the deposition of apatite particles within 7 days and showed apatite X-ray diffraction. On the other hand, thermally oxidized titanium alloy substrate in air and non-treated specimens did not show any apatite X-ray diffraction. These results indicated that the heterogeneous nucleation of apatite induced on anatase-type titania coating prepared by LPD technique when it was aligned parallel to thermally oxidized cp titanium substrate with optimum gap width.     

Calcium phosphate coating on magnesium alloy for modification of degradation behavior

Magnesium alloy has similar mechanical properties with natural bone, but its high susceptibility to corrosion has limited its application in orthopedics. In this study, a calcium phosphate coating is formed on magnesium alloy (AZ31) to control its degradation rate and enhance its bioactivity and bone inductivity. Samples of AZ31 plate were placed in the supersaturated calcification solution prepared with Ca(NO₃)₂, NaH₂PO₄ and NaHCO₃, then the calcium phosphate coating formed. Through adjusting the immersion time, the thickness of uniform coatings can be changed from 10 to 20 μm. The composition, phase structure and morphology of the coatings were investigated. Bonding strength of the coatings and substrate was 2–4 MPa in this study. The coatings significantly decrease degradation rate of the original Mg alloy, indicating that the Mg alloy with calcium phosphate coating is a promising degradable bone material.     

三维钛网表面双生物陶瓷涂层的制备及其性能

采用浸渍涂敷-烧结法首次在医用三维钛网表面制备出双生物陶瓷涂层,利用X射线衍射、场发射扫描电子显微镜对HA-BG/BG/Ti复合材料进行了微观表征,拉伸法测量了Ti基体与BG涂层的结合强度,模拟人体体液(SBF)评价复合材料的生物相容性.研究表明:该双生物陶瓷涂层的内层为生物玻璃(BG)涂层,外层为多孔结构的羟基磷灰石-生物玻璃(HA-BG)复合涂层.Ti基体被致密的BG涂层包覆,由于在BG/Ti界面发生化学反应,界面的结合强度提高,平均结合强度达27 MPa.生物相容性实验表明,HA-BG/BG/Ti复合材料表面会被一层整齐、致密的HA覆盖,具有良好的生物相容性.     

Design and characterization of bioceramic coating materials for Ti6Al4V

Novel bioceramics used as coating materials for Ti6Al4V were designed and characterized by adjusting the thermal expansion coefficient. The results show that the thermal expansion coefficient (α) of 6PM-B5-F4 coating is 10.1 × 10⁻⁶/°C, which matched that of Ti6Al4V. The bonding strength between the alloy and 6PM-B5-F4 coating was further measured by the longitudinal pull-off test. The in vitro response of the bioceramic was studied by immersing the specimens in simulated body fluid (SBF). The bioceramic morphology and structure were investigated by scanning electron microscopy (SEM), X-ray diffraction (XRD) and Fourier transformed infrared spectroscopy (FTIR).     

Effect of laser glazing on the thermo-mechanical properties of plasma-sprayed LaTi2Al9O19 thermal barrier coatings

Conventional duplex (DL) and functionally graded (FG) LaTi₂Al₉O₁₉ (LTA) coatings were deposited over C263 nickel alloy by air plasma spray (APS) and compared with subsequent laser glazing processes. The effect of laser glazing on adhesion strength and thermal barrier performance was investigated. The thermal barrier effect was measured using the temperature difference technique involving infrared (IR) rapid heater and the adhesion strength was measured using the scratch tester. The surface morphology and microstructure were analyzed by optical microscopy (OM), Scanning Electron Microscope (SEM) and 3D profilometer. Based on the experimental results, the laser glazing showed a remarkable temperature drop after IR rapid heating. The changes in porosity and grain refinement make more contributions to the temperature drop of the laser-glazed coatings than that of as-sprayed coatings. The temperature drop is about 110°C for laser-glazed LTA FG coating after 100?s of IR flash, while the drop in DL as-sprayed coating is 60°C compared to the base material.