物理气相沉积在镁合金表面防护领域的研究现状

镁合金表面耐腐蚀性能、耐磨性能较差,物理气相沉积(PVD)镀膜技术是一种提高镁合金表面性能的有效方法。总结了PVD镀膜防腐蚀层和耐磨层的特性,分析了涂层耐腐蚀耐磨的机理和存在的不足。综述了镁合金表面PVD膜层的研究进展,阐述了物理气相沉积技术对镁合金的表面改性的应用现状,并对该技术在镁合金上的发展进行了概括,指出了目前PVD技术在镁合金表面防护领域的新前景,为今后PVD技术对镁合金表面防护的研究与发展提供了相关参考。     

镁及其合金表面防护性涂层国外研究进展

综述了近年来国外镁及其合金表面防护性涂层的研究进展,其中包括化学转化涂层、阳极氧化膜层、镀层(电镀、化学镀)、扩散膜层、激光表面合金改性层、气相沉积层及有机涂层等在镁合金基体上的应用情况,分析了其各自的利弊,并对镁合金表面防护技术的发展方向进行了展望.     

玻璃表面功能化纳米改性技术的研究进展

表面功能化纳米改性技术是传统玻璃材料获得各种功能特性的一条重要途径.介绍了几种常用技术的特点、应用、研究进展及面临的问题.其中气相沉积、溅射沉积、热喷涂和化学镀已实现工业化生产;溶胶-凝胶、离子交换和离子注入为较新的技术;辅助电场法能使膜层与基体的结合更牢固,是一种新型的玻璃表面纳米改性技术.     

植酸在镁合金表面处理中的应用研究

采用稀土铈盐在镁合金表面生成了化学转化膜,通过扫描电镜、能谱分析等手段研究了采用植酸对镁合金表面及其表面化学转化膜进行后处理的改性作用,讨论了植酸浸泡溶液与工艺参数对吸附膜增重的影响.研究表明,镁合金表面植酸浸泡吸附膜以及化学转化膜植酸浸泡处理后膜层的增重随植酸浓度的增加、温度的升高及时间的延长而增大,所得化学转化膜经植酸浸泡处理可改善膜层表面龟裂,提高镁合金及其表面转化膜的耐蚀性,代替对环境污染严重的铬酸盐处理技术;并对镁合金表面膜的微观形貌与元素组成进行了表征.     

镁基微弧氧化陶瓷层表面导电改性的研究进展

简单介绍了镁合金微弧氧化新技术及其优缺点,主要综述了镁合金微弧氧化陶瓷层表面的金属导电改性与有机导电改性技术,详细介绍了有机导电涂料的研究现状、有机导电膜的制备方法及其在微弧氧化陶瓷层上的附着力,展望了表面导电改性/微弧氧化复合工艺在镁合金上的应用前景。     

镁合金表面类金刚石膜的研究进展

类金刚石碳(DLC)膜具有高硬度、低摩擦系数、强化学惰性及生物相容性好等优异性能,镁合金表面制备DLC膜可极大地改善基体的使用性能。综述了采用不同制备技术在镁基体表面获得的多种DLC膜系的抗磨损及耐腐蚀性能,并展望了DLC膜表面改性镁合金的医用前景,指出镁合金表面制备DLC膜是其表面改性技术中具有前景的一个研究方向。     

镁合金表面类金刚石膜的研究进展

类金刚石碳（DLC）膜具有高硬度、低摩擦系数、强化学惰性及生物相容性好等优异性能，镁合金表面制备DLC膜可极大地改善基体的使用性能。综述了采用不同制备技术在镁基体表面获得的多种DLC膜系的抗磨损及耐腐蚀性能，并展望了DLC膜表面改性镁合金的医用前景，指出镁合金表面制备DLC膜是其表面改性技术中具有前景的一个研究方向。     

碳化硅表面改性和光学镜面加工的研究现状

为了获得满足光学应用要求的碳化硅光学镜面, 通常采取碳化硅表面改性和改进光学镜面加工的方法. 碳化硅表面改性的主要方式是在碳化硅表面镀致密化涂层. 本文介绍了在碳化硅表面化学气相沉积碳化硅和物理气相沉积硅两种碳化硅表面改性技术, 并对碳化硅光学镜面加工的研究现状进行了综述.     

镁合金表面改性新技术

综述了几种镁合金表面改性新技术（１）等离子微弧阳极氧化;（２）激光处理;（３）离子注入;（４）物理气相沉积的研究现状,并分析了它们的研究和应用前景。     

镁合金表面水滑石膜耐蚀性研究进展

镁合金由于具有优异的性能受到研究者的关注和重视,但易腐蚀的特性严重制约了其工程应用,故需采取合适的手段增强其耐蚀性。水滑石膜具有良好的离子交换性及物理屏障作用,近年来在镁合金表面改性方面逐步得到发展。介绍了多种镁合金表面水滑石膜层的制备工艺及其成膜原理,初步探讨了其在腐蚀环境下的耐蚀机制,并详述了几种进一步提高水滑石膜质量的改性方法及原理,展望了未来研究的工作重点和发展方向。     

镁合金铈化学转化工艺及性能研究

镁合金稀土转化膜技术是一种环保型镁合金表面处理新技术.通过正交实验对压铸镁合金AZ91D铈化学转化处理工艺进行了研究,并对膜层性能进行了测试.结果表明,铈转化处理工艺能够在压铸镁合金AZ91D表面形成均匀、完整的转化膜;膜层主要由Ce2O3、CeO2和MgO以及少量的Al2O3组成;铈转化处理提高了镁合金的耐腐蚀性能.     

镁基生物涂层材料研究现状

镁及镁合金作为硬组织植入替代材料具有显著的优越性,但如何对镁及镁合金进行表面改性以满足临床应用对生物材料耐蚀性能的苛刻要求,仍然是解决镁及镁合金在生物材料领域产业化应用的关键。本文综述了为提高镁基生物材料耐蚀性能研发的涂层材料种类、涂层表面改性技术的研究现状,提出了结合多种制备方法,通过对涂层的组成和结构设计来改善涂层的结合强度、稳定性及良好的生物适应性是今后努力的方向。     

Ceramic coated Y1 magnesium alloy surfaces by microarc oxidation process for marine applications

The magnesium alloys occupy an important place in marine applications, but their poor corrosion resistance, wear resistance, hardness and so on, have limited their application. To meet these defects, some techniques are developed. Microarc oxidation is a one such recently developed surface treatment technology under anodic oxidation in which ceramic coating is directly formed on the surface of magnesium alloy, by which its surface property is greatly improved. In this paper, a dense ceramic oxide coating, ∼20 μm thick, was prepared on an Y1 magnesium alloy through microarc oxidation in a Na₃SiO₃-Na₂WO₄-KOH-Na₂EDTA electrolytic solution. The property of corrosion resistance of ceramic coating was studied by CS300P electrochemistry-corrosion workstation, and the main impact factor of the corrosion resistance was also analysed. Microstructure and phase composition were analysed by SEM and XRD. The microhardness of the coating was also measured. The basic mechanism of microarc coating formation is explained in brief. The results show that the corrosion resistance property of microarc oxidation coating on the Y1 magnesium surface is superior to the original samples in the 3·5 wt% NaCl solutions. The microarc oxidation coating is relatively dense and uniform, mainly composed of MgO, MgAl₂O₄ and MgSiO₃. The microhardness of the Y1 magnesium alloy surface attained 410 HV, which was much larger than that of the original Y1 magnesium alloy without microarc oxidation.     

TiAl基金属间化合物表面涂层研究进展

TiAl合金具有优异的高温力学性能,可以作为Ni基高温合金的轻量化替代材料,但氧化和磨损等行为限制了TiAl合金的高温服役时间,不利于工业化应用。通过在TiAl合金表面沉积涂层,可以使材料兼具基体的力学性能和涂层材料的表面性能,以提高TiAl合金适应不同服役环境的能力,进而拓展其应用范围。列举了TiAl合金使用的涂层材料应具有的性质;介绍了常见涂层的制备方法;以涂层成分分类,分别总结了不同涂层体系的研究现状,并展望了制备工艺和涂层性能的发展趋势。     

基体对镁合金氧化膜性能影响的研究进展

阐述了镁合金应用前景,介绍了阳极氧化特点以及影响氧化膜性能的因素,主要包括基体材料、电参数、电解液的组成及其浓度等.全面综述了基体对镁合金氧化膜成膜过程、成分、表面形貌以及耐蚀性的影响,提出了由于工业上使用的材料绝大多数为镁合金而不是纯镁,因此,开展合金元素对氧化膜性能影响的研究非常必要.     

镁合金阳极氧化的研究与发展现状

综述了镁合金阳极氧化工艺的研究与发展现状，包括着色和密封技术，阳极氧化涂层的反应机理和结构，以及镁和铝阳极氧化之间的异同点，提出了进一步研究和开发的方向。     

从工艺参数角度探讨AZ系镁合金表面磁控溅射单层铝及氧化铝膜的耐腐蚀和耐磨损性能

AZ系镁合金在工业领域具有广阔的应用前景,但其耐腐蚀性能和耐磨损性能差阻碍了其发展。绿色环保的磁控溅射表面涂覆技术是防止镁合金腐蚀和磨损的方法之一。简要地介绍了磁控溅射镀膜技术的原理及特点,评述了当今磁控溅射的重要发展。结合近几年的实验研究,回顾和总结了溅射沉积薄膜技术的发展历程和应用现状,重点分析了溅射工艺参数对薄膜耐腐蚀和耐磨损性能的影响。最后,展望了磁控溅射技术未来的发展趋势。     

Design of wear and corrosion resistant PVD‐coatings for magnesium alloys

Although magnesium alloys became popular in the first half of the 20^th century, the bad corrosion properties prevented their breakthrough in industrial mass production. Since the technology for the production of high purity alloys was introduced in the 1970s, magnesium alloys became more and more in the focus of industrial attention. Today magnesium alloys are state of the art in structural parts in automotive industry. Despite its outstanding properties like good castability, low density and nearly unlimited availability the negative aspects like weak corrosion and wear behaviour still limit the application of magnesium in industry [1]. So, the only economic solution is the deposition of a coating or a suitable surface treatment which provides both, wear and corrosion resistance. Today, plasma electrolytic anodisations are state of the art [2–5]. They provide acceptable corrosion resistance and protect the magnesium from mechanical damage due to their high hardness. On the other hand, their high porosity limits their use in combination with electrochemically noble materials, leading to galvanic corrosion [6]. In addition, the high surface roughness of the plasma electrolytic anodisations restricts their use in tribological applications, particularly under dry sliding conditions [7]. On the other hand, due to the high life time recommendations the application of magnesium in the automotive industries motion component field is a long term process. Nevertheless, there is a quite high industrial interest to apply magnesium in the motion component field in consumer applications like do‐it‐yourself or gardenig. Some examples are motor components of lawnmovers, motor saws or drills. Especially for these fields of application there are quite high demands on the corrosion properties due to undefined storage and the conditions during usage. In order to achieve smooth surfaces with high quality, the PVD technology moves into the centre of interest. Since the 1980s PVD coatings are well established and widely used for different industrial applications, mainly for steel and tool coatings. The authors were the first who carried out serious studies on the development of PVD coatings for magnesium alloys since 1999 [6, 7]. The extensive research activities lead to the recent development of a coating system, which provides both, good wear properties as well as good corrosion behaviour.     

A review: Hot topics on magnesium technology in China

Magnesium alloys have wide applications in automobiles, aerospace and so on due to many advantages, while a number of undesirable properties including poor corrosion resistance, inferior creep resistance and bad plastic processing ability have hindered their applications. Creep-resistant magnesium alloy design, plastic processing of magnesium alloys and rapid solidification processing of magnesium alloys have become the hot topics in magnesium technology. Other than these, surface modification as well as laser beam welding are also involved. The research progress and development in magnesium technology in China are reviewed in the paper.