Weak-Beam Dark-Field Microscopy of Complex Stress States in X7R-Type BaTiO3 Dielectric Core–Shell Structures

X7R-type BaTiO₃ materials were analyzed using X-ray diffraction (XRD) and transmission electron microscopy (TEM). Powder XRD indicated that the materials had pseudocubic lattices, but core–shell grain structures predominated in bright-field (BF) TEM images. Electron diffraction patterns across the core–shell boundaries and convergent beam electron diffraction patterns of cores and shells indicated that coherent grain boundaries existed between cores and shells. The flat dielectric constant–temperature curves obtained from these materials can be interpreted in terms of the internal stress states in individual grains. The stress states were observed using weak-beam dark-field (WBDF) microscopy, and strain contours formed by distorted crystal planes were visible in the WBDF images. The contours observed were dependent on the stress state of the crystal instead of crystal symmetry and the stress distribution in individual grains was determined by both the thickness ratio of shell and core, and the geometrical relationship of the core and the shell. Twins observed in this material were determined to be growth rather than mechanical twins, through observation of the strain contour distribution.     

The Crystal Structure of LaAlO3-Stabilized La2/3TiO3 Ceramics: An HRTEM Investigation

LaAlO₃-stabilized La_2/3TiO₃ (LT) ceramics were prepared by the conventional mixed oxide route. Small amounts of manganese oxide were added to eliminate Ti⁴⁺ reduction. The powders were calcined at 1150°C and sintered at 1400°–1500°C for 4 h and cooled at rates of 900°–15°C/h. The products were high density and single phase, with an average grain size of 6 μm. The LaAlO₃-stabilized LT ceramics exhibited a relative permittivity (ɛ_r) of 64, a positive temperature coefficient of resonant frequency (τ_f) of 84, and dielectric Q value × resonant frequency ( Q × f ) values of 16 400 GHz. The crystal structure and microstructures have been investigated using high-resolution transmission electron microscopy (HRTEM) in conjunction with X-ray diffraction (XRD). One candidate crystal structure, a ≈2 a _p (where a _p is the lattice parameter of the high-temperature form of the cubic perovskite), b ≈2 a _p, and c ≈2 a _p with a space group Cmmm (65), has been confirmed by XRD, electron diffraction, and lattice imaging techniques. Microtwins, with twin boundaries parallel to the {100} planes, were observed in the microstructures.     

Two Types of Domain Boundaries in Lanthanum Magnesium Niobate

Microstructural studies of the domain boundaries in the complex perovskite compound lanthanum magnesium niobate (La[Mg_2/3Nb_1/3]O₃, LMN) were conducted using transmission electron microscopy. Both the 1:1 chemical ordering of B-site cations and the tilting of oxygen octahedra affected the domain boundaries. Two types of domain boundaries were observed. In addition to the presence of antiphase boundaries, which were insensitive to the crystallographic planes, ferroelastic domain boundaries that were caused by the phase transition due to the tilting of oxygen octahedra also were present. In some grains, only one type of oxygen tilting was present, which resulted in a single domain in one grain. Two or three domains were observed in a grain where the walls were parallel to the {110} plane. Many domains also were observed in a grain that had boundaries whose linear characteristics were gradually reduced.     

Effect of Sintering Aids on Microstructures and PTCR Characteristics of (Sr0.2Ba0.8)TiO3 Ceramics

The effects of liquid-phase sintering aids on the microstructures and PTCR characteristics of (Sr_0.2Ba_0.8)TiO₃ materials have been studied. The grain size of sintered materials monotonically decreases with increasing content of Al₂O₃–SiO₂–TiO₂ (AST). The ultimate PTCR properties with ρ_ht/ρ_rt as great as 10^5.61 are obtained for fine-grain (10-μm) samples, which contain 12.5 mol% AST and were sintered at 1350°C for 1.5 h. The quantity of liquid phase formed due to eutectic reaction between AST and (Sr,Ba)TiO₃ is presumably the prime factor in determining the grain size of samples. The grains grow rapidly at the sintering temperature in the first stage until the liquid phase residing at the grain boundaries reaches certain critical thickness such that the liquid–solid interfacial energy dominates the mechanism of grain growth.     

Critical Microstructures for Microcracking in Al2O3-ZrO2 Composites

The internal strains asSociated with the martensitic phase transformation of zirconia were used to introduce microcracks into Al₂O₃/ZrO₂ composites. The degree of transformation was found to be dependent on the volume fraction of ZrO₂ and its size, the latter of which could be controlled by suitable heat treatments. The microstructural changes that occurred during the heat treatments were studied using quantitative microscopy and X-ray diffraction. For materials containing more than 7.5 vol% Zr0₂, the ZrO₂ particles were found to pin the Al₂O₃ grain boundaries, thus limiting the Al₂O₃ grain growth. The limiting grain size was found to be dependent on size and volume fraction of ZrO₂. Heat treatments for the higher volume fraction materials (>7.5 vol% ZrO₂) caused micro-structural changes which resulted in increased amounts of monoclinic ZrO₂ at room temperature; elastic modulus measurements indicated that this was occurring concurrently with microcracking. By combining the ZrO₂ grain-size distributions with the X-ray analysis it was possible to calculate the critical ZrO₂ size required for the transformation. The critical size was found to decrease with increasing amounts of ZrO₂. Hardness and indentation fracture toughness were measured on the composites. Grain fragmentation was observed at the edge of the indentations and microcracks were observed directly, using an AgNO₃ decoration technique, near the indentations.     

Effect of Oxygen Partial Pressure on the Dielectric Properties and Microstructures of Cofired Base-Metal-Electrode Multilayer Ceramic Capacitors

The dielectric properties, dopant distributions, and microstructures of BaTiO₃-based multilayer ceramic capacitors (MLCCs) sintered in H₂–N₂–H₂O atmospheres with     =10^−7.5 Pa (BMX-7.5) and     =10^−9.5 Pa (BMX-9.5) were studied, and the effects of oxygen partial pressures were analyzed. Dielectric measurements showed that BMX-7.5 had a lower dielectric constant at temperatures above 20°C, but a higher dielectric constant at temperatures below 10°C when compared with BMX-9.5. The coexistence of core–shell and core grains was observed in bright field (BF) transmission electron microscopy images in both types of capacitors. Triple-point and grain boundary phases were observed more frequently in BMX-9.5 than in BMX-7.5, and energy-dispersive X-ray spectrometer point-by-point analysis revealed that these second phases contained high concentrations of dopants such as Si, Y, and Ca. The dopant concentration in the shell regions in BMX-7.5 was higher than that in similar regions in BMX-9.5. Smeared and twisted grain boundaries with fringes observed in both types of MLCCs indicated that the shell regions in both samples were formed either by diffusion of foreign ions into BaTiO₃ or by crystallization of grain boundary and triple-point liquid phases. It was deduced that the partial pressure of oxygen in the sintering atmosphere influenced the microstructures, dopant distributions, and core–shell ratios of the grains in these materials.     

Microstructure and Grain Boundary Structure of Na+-Diffused (Sr,Ca)TiO3 Capacitor-Varistor Ceramics

The microstructure of (Sr,Ca)TiO₃ capacitor-varistor materials has been investigated by employing electron microscopy techniques (TEM, STEM, HREM, EDX, and EPA). The material is found to contain (Sr,Ca)TiO₃ grains (∼30 μm) having perovskite crystal structure with domains, a Na⁺-diffused layer at the grain boundaries which is dependent on thermal diffusion conditions, and multiple-grain junctions in which the Ti _n O_2n–1 Magneli phase coexists with an amorphous intergranular phase. In addition, wider grain boundaries (10–30 nm), thin grain boundaries (∼1 nm), and clean grain boundaries which are free from intergranular phase were observed, and the effects of different grain boundaries on the diffusion of Na⁺are discussed.     

High-K Dielectric Ceramics from Donor/Acceptor-Codoped (Ba1−xCax)(Ti1-yZry)O3 (BCTZ)

(Ba_{1− x} Ca _x )(Ti_{1− y} Zr _y )O₃ ceramics doped with various donors and acceptors were sintered in a reducing atmosphere and then annealed at different oxygen partial pressures. The dielectric maxima at the Curie point increased up to ∼30000 after reoxidation, depending on the grain size, the type of acceptor, and the annealing conditions. The increase of the dielectric maxima seems to be correlated with oxidation of the grain boundaries. The dielectric properties show relaxation effects with increased frequency.     

Synthesis and Processing Characteristics of Ba0.65Sr0.35TiO3 Powders from Catecholate Precursors

Powders of composition Ba_0.65Sr_0.35TiO₃ were prepared from catecholate precursor phases, BaTi(C₆H₄O₂)₃ and SrTi (C₆H₄O₂)₃. The physical and chemical properties of the base powders, and those doped with 0.2 wt% manganese, are reported in detail. The dimensions of the primary particles in the starting powders were of the order of 20–50 nm, but the occurrence of abnormal grain growth during sintering promoted grain sizes in the ceramic of up to ∼100 μm. In some microstructures, coarse grains coexisted with a ∼1-μm fraction to produce a characteristic bimodal grain size distribution. By contrast, under comparable sintering conditions, namely 1350° or 1400°C for 1 h, grain growth in Mn-doped samples was suppressed, leading to uniform microstructures with a grain size of only a few micrometers. The pellet densities were nevertheless similar, 97% of theoretical in both doped and undoped samples. No significant difference was observed in the dielectric permittivity of the two compositions: the peak relative permittivity occurred at ∼20°C, with a maximum value of ∼22 000.     

Grain-Boundary Migration and Dielectric Properties of Semiconducting SrTiO3 in the SrTiO3-BaTiO3-CaTiO3 System

Chemically induced grain-boundary migration and its effects on the interface and dielectric properties of semiconducting SrTiO₃ have been investigated. Strontium titanate specimens that had been doped with 0.2 mol% of Nb₂O₅ were sintered in 5H₂/95N₂. The sintered specimens were diffusion annealed at 1400°C in 5H₂/95N₂ with BaTiO₃ or 0.5BaTiO₃-0.5CaTiO₃ (mole fraction) packing powder. The grain boundaries of the annealed specimens were oxidized in air. In the case of BaTiO₃ packing, grain-boundary migration occurred with the diffusion of BaTiO₃ along the grain boundary. The effective dielectric constant of the specimen decreased gradually as the temperature increased but showed two peaks, possibly because of barium enrichment at the grain boundary and an oxidized Sr(Ba)TiO₃ layer. In the case of 0.5BaTiO₃-0.5CaTiO₃ packing, although barium and calcium were present at the grain boundary of the specimen, no boundary migration occurred, as in a previous investigation. With the diffusion of barium and calcium, the resistivity of the specimen increased and the variation of the effective dielectric constant with temperature was much reduced, in comparison to those without solute diffusion. These enhanced properties were attributed to the solute enrichment and the formation of a thin diffusional Sr(Ba,Ca)TiO₃ layer at the grain boundary.     

Microstructural Development in Partially Stabilized ZrO2 in the System CaO-ZrO2

The microstructures of 3 zirconias partially stabilized with CaO were investigated using scanning electron microscopy and qualitative and quantitative X-ray analysis. The structure was closely related to the heat treatments involved in fabrication. A bimodal structure with small grains of pure ZrO₂ dispersed along the grain boundaries of larger cubic solid-solution grains developed during slow cooling from 1850° to 1300°C. The presence of a liquid phase greatly enhances the growth of the pure ZrO₂ phase. An anneal at 1300°C induces precipitation of fine ZrO₂ particles within the solid-solution grains. The relative mechanical strengths of the materials are explained in terms of the weakening of the grain boundaries associated with the transformation of the grain-boundary phase on cooling.     

Improvement in the Microstructures and Dielectric Properties of Barium Strontium Titanate Glass–Ceramics by AlF3/MnO2 Addition

The microstructures and dielectric properties of barium strontium titanate glass–ceramics are closely related to the AlF₃ and MnO₂ additions. The grain morphology was changed by adding AlF₃, while the dielectric loss was decreased significantly by adding MnO₂. At the same time the breakdown strength (BDS) was improved by doping 4 mol% AlF₃ and 1 mol% MnO₂ with the glass–ceramics. The present investigation resulted in the development of glass–ceramic compositions with high dielectric BDS and low dielectric loss for high energy density capacitor applications.     

Effects of Grain Size and Humidity on Fretting Wear in Fine-Grained Alumina, Al2O3/TiC, and Zirconia

Friction and wear of sintered alumina with grain sizes between 0.4 and 3 μm were measured in comparison with Al₂O₃/TiC composites and with tetragonal ZrO₂(3 mol% Y₂O₃). The dependence on the grain boundary toughness and residual microstresses is investigated, and a hierarchical order of influencing parameters is observed. In air, reduced alumina grain sizes improve the micromechanical stability of the grain boundaries and the hardness, and reduced wear is governed by microplastic deformation, with few pullout events. Humidity and water slightly reduce the friction of all of the investigated ceramics. In water, this effect reduces the wear of coarser alumina microstructures. The wear of aluminas and of the Al₂O₃/TiC composite is similar; it is lower than observed in zirconia, where extended surface cracking occurs at grain sizes as small as 0.3 μm.     

Atomic Resolution Transmission Electron Microscopy of the Microstructure of Ordered Ba(Cd1/3Ta2/3)O3 Perovskite Ceramics

Microstructures of ordered Ba(Cd_1/3Ta_2/3)O₃ perovskite dielectric ceramics with and without a boron additive have been observed by atomic resolution transmission electron microscopy (TEM). The selected area electron diffraction and lattice image show a well-ordered structure with hexagonal symmetry (lattice constants of a ∼5.8 Å and c ∼7.1 Å) in the ordered Ba(Cd_1/3Ta_2/3)O₃ with a boron additive, which is similar to those in ordered Ba(Zn_1/3Ta_2/3)O₃ and Ba(Mg_1/3Ta_2/3)O₃ ceramics. Ordered domains with a twin crystallographic relationship and high-density domain interfaces induced by ordering were observed in the ordered Ba(Cd_1/3Ta_2/3)O₃ without a boron additive sintered at a relatively high temperature. Atomic resolution TEM further revealed the conservative twin boundaries along (001) and (110) planes and non-conservative antiphase boundaries with a projected displacement vector of the type [001] in the ordered Ba(Cd_1/3Ta_2/3)O₃ without a boron additive. Finally, the energetics of different domain interfaces are discussed with the interfacial structures in ordered Ba(Cd_1/3Ta_2/3)O₃ ceramics revealed by an electron microscope.     

Microstructural Characterization of Superplastic SiO2-doped TZP with a Small Amount of Oxide Addition

The microstructures of 5 wt% SiO₂-doped TZP, 5 wt% (SiO₂+ 2 wt% MgO)-doped TZP, and 5 wt% (SiO₂+ 2 wt% Al₂O₃)-doped TZP are characterized by high-resolution electron microscopy, energy-dispersive X-ray spectroscopy, and electron energy loss spectroscopy. An amorphous phase is formed at multiple grain junctions but not along the grain-boundary faces in these three materials. A small addition of MgO and Al₂O₃ into the SiO₂ phase results in a marked reduction in tensile ductility of SiO₂-doped TZP. This reduction seems to correlate with segregation of magnesium or aluminum ions at grain boundaries and a resultant change in the chemical bonding state.     

Effect of Sn Substitution on Cation Ordering in (Zr1–xSnx)TiO4 Microwave Dielectric Ceramics

The crystal structure and microwave dielectric properties of (Zr_1–xSn_x)TiO₄ ceramics with x ranging from 0.0 to 0.15 have been investigated to characterize the effect of Sn substitution on cation ordering and the effect of ordering on dielectric loss. The crystal structure of the samples was investigated using high-resolution transmission electron microscopy and electron diffraction. Although Sn substitution inhibits ordering, the effect is progressive and ordering still proceeds to an observable degree in samples with x = 0.15. The ordered structure of all samples is of the incommensurate modular type previously observed for Sn-free zirconium titanate compositions. In this structure individual (100) cation layers are observed to switch abruptly from Zr-rich to Ti-rich occupancy, indicating that ordering proceeds by the segregation of Zr and Ti into elongate two-dimensional domains on (100). The domains get smaller as the Sn content of the samples increases and in Zr_0.5Sn_0.15TiO₄ the length scale of the cation correlations is approximately 25–50 Å. We propose that the decrease in the driving energy for the coarsening of the domains during the ordering transformation is due to the preferential segregation of Sn to the Zr-Ti domain boundaries. Whereas the long-range cation ordering increases the dielectric loss of Sn-free ceramics by 30%, it results in a negligible change in the loss properties of Zr_0.91Sn_0.09TiO₄. It is possible that the hypothesized effect of Sn in stabilizing the Zr-Ti boundaries may also affect the contribution of these sites to the dielectric loss of the ordered structures.     

Low Temperature Sintering of Zn3Nb2O8 Ceramics from Fine Powders

A possibility to produce microwave (MW) dielectric materials by liquid-phase sintering of fine particles was investigated. Zn₃Nb₂O₈ powders with a grain size 50–300 nm were obtained by the thermal decomposition of freeze-dried Zn–Nb hydroxides or frozen oxalate solutions. The crystallization of Zn₃Nb₂O₈ from amorphous decomposition products was often accompanied by the simultaneous formation of ZnNb₂O₆. Maximum sintering activity was observed for single-phase crystalline Zn₃Nb₂O₈ powders obtained at the lowest temperature. The sintering of as-obtained powders with CuO–V₂O₅ sintering aids results in producing MW dielectric ceramics with a density 93%–97% of the theoretical, and a Q × f product up to 36 000 GHz at sintering temperature ( T _s)≥680°C. The high level of MW dielectric properties of ceramics was ensured by intensive grain growth during the densification and the thermal processing of ceramics.     

Dielectric Properties of Lead-Magnesium Niobate Ceramics

Dielectric properties are reported for lead magnesium niobate (PbMg_1/3Nb_2/3/O₃) ceramics which were prepared as single phase (i.e., without pyrochlore) with an improved technique. Dielectric constants of 18000 for pure PMN and 31000 for PMN with 10% PbTiO₃ were achieved; these values are 50% larger than those reported in the literature. The dielectric constant of PMN ceramics was found to increase with both sintering temperature and excess MgO, and subsequent analysis of the microstructures confirmed that this was due to an increase in grain size. This grain-size dependence is explained as a consequence of low-permittivity grain boundaries.     

Microstructure and Electrical Properties of Sc2O3-Doped, Rare-Earth-Oxide-Doped, and Undoped BaTiO3

Polycrystalline BaTiO₃ prepared from alkoxy-derived high-purity submicron powders was studied. Highly dense bodies with uniform grain size were obtained typically by uniaxial cold-pressing at 3000 psi and isostatic pressing at 30,000 psi followed by sintering at 1300° to 1350°C in air for 0.5 to 1 h. Using the same consolidation parameters and intimate mixing of residual concentrations of highly active fine-particulate rare-earth oxides to act as grain-growth inhibitors, nearly theoretically dense bodies with a uniform microstructure and 1 to 1.5 μm grain size were obtained. Typical microstructures with well-defined 90° and 180° domain patterns characteristic of BaTiO₃: were observed. Also, an example of a checkerboard pattern resulting from a 〈111〉 ingrown twin plane in the structure which is independent of the Curie temperature was found. Electrical measurements on the undoped material indicated room-temperature dielectric constant and tan δ values of 5000±500 and 4×10⁻³, respectively. Very high k values and dissipation factors were observed with the La₂O₃- and Nd₂O₃-doped samples.     

Mechanical Properties and Microstructure of Ca2SiO4–CaZrO3 Composites

Three types of dicalcium silicate (Ca₂SiO₄–calcium zirconate (CaZrO₃) composites were fabricated and their microstructures correlated with their mechanical properties. In the first type, Ca₂SiO₄ was added as a minor phase. The second type consisted of a 50 vol% Ca₂SiO₄-50 vol% CaZrO₃ mixture, while in the third type, CaZrO₃ constituted the minor phase. Pure CaZrO₃ was also studied as a control and found to have a toughness which depended on its grain size. In composites with Ca₂SiO₄ as the minor phase, a toughness increase was observed and found to be a function of matrix grain size. The composite with the second type of microstructure had the highest toughness of about 4.0 Mpa. m^1/2, which was about double that of the monolithic CaZrO₃. No evidence was found for transformation toughening by the orthorhombic (β) to monoclinic (γ) transformation in Ca₂SiO₄. The main toughening mechanisms identified were crack deflection and crack branching. Microstructural observations indicated the existence of weak grain boundaries in CaZrO₃ agglomerates as well as weak interfaces between the two phases.