共查询到19条相似文献,搜索用时 171 毫秒
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通过切削试验,研究了硬质合金刀具加工耐磨铸铁MT-4时刀具的磨损形态及磨损机理。对刀具磨损区微观形貌的检测分析结果表明:硬质合金刀具的磨损形态主要表现为前刀面磨损和后刀面磨损,造成刀具磨损的主要原因是粘结磨损和扩散、氧化磨损。 相似文献
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采用聚晶立方氮化硼(PCBN)、TiAlN涂层硬质合金(2种刀尖圆弧半径)和Al_2O_3+TiC涂层硬质合金等3种刀具车削TC4钛合金工件,测试了刀具后刀面磨损宽度和工件表面粗糙度,观察了刀具的磨损形貌并分析了磨损机制;同时,研究了刀尖圆弧半径对工件表面粗糙度和切屑形貌的影响。结果表明:TiAlN涂层硬质合金刀具具有比其他2种刀具更长的使用寿命,且加工后工件的表面粗糙度最小、表面质量最好,其磨损形式主要为磨粒磨损和黏结磨损;PCBN刀具的失效形式主要为前刀面和后刀面崩塌,而Al_2O_3+TiC涂层硬质合金刀具的磨损形式主要为扩散磨损;刀尖圆弧半径的增大有利于提高TiAlN涂层硬质合金刀具的断屑能力以及加工工件的表面质量。 相似文献
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The advanced ceramic cutting tools have very good wear resistance, high refractoriness, good mechanical strength and hot hardness. Alumina based ceramic cutting tools have very high abrasion resistance and hot hardness. Chemically they are more stable than high-speed steels and carbides, thus having less tendency to adhere to metals during machining and less tendency to form built-up edge. This results in good surface finish and dimensional accuracy in machining steels. In this paper wear behaviour of alumina based ceramic cutting tools is investigated. The machining tests were conducted using SiC whisker reinforced alumina ceramic cutting tool and Ti[C,N] mixed alumina ceramic cutting tool on martensitic stainless steel-grade 410 and EN 24 steel work pieces. Flank wear in Ti[C,N] mixed alumina ceramic cutting tool is lower than that of the SiC whisker reinforced alumina cutting tool. SiC whisker reinforced alumina cutting tool exhibits poor crater wear resistance while machining. Notch wear in SiC whisker reinforced alumina cutting tool is lower than that of the Ti[C,N] mixed alumina ceramic cutting tool. The flank wear, crater wear and notch wear are higher on machining martensitic stainless steel than on machining hardened steel. In summary Ti[C,N] mixed alumina cutting tool performs better than SiC whisker reinforced alumina cutting tool on machining martensitic stainless steel. 相似文献
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为了研究不同涂层刀具切削淬硬H13钢的切削性能,进行了多层Ti化合物涂层、TiAlN涂层以及MTTiCN厚Al_2O_3TiN涂层材料刀具车削加工淬硬H13钢试验,分析了不同的涂层材料刀具与切削力、切削温度、涂层刀具磨损以及刀具寿命的关系。研究得出:多层Ti化合物涂层刀具受到三个方向的力都大于其它两种涂层的刀具,而且切削温度最高;用TiAlN涂层刀具切削时温度最低;切削过程中三种刀具后刀面磨损程度不同,发现多层Ti化合物涂层刀具磨损最为严重,寿命最短;MT-TiCN厚Al_2O_3Ti N涂层材料刀具比多层Ti化合物涂层刀具寿命长30%;TiAlN涂层刀具的切削寿命最长比多层Ti化合物涂层刀具寿命长45%。 相似文献
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K. De Bruyn N. Crauwels M. Van Stappen P. Perremans J. P. Celis L. Stals 《Lubrication Science》1999,16(2):115-127
This paper describes the results of a two-year research project on ecological cutting, in which four different applications, namely, cutting, pocket milling, face milling, and drilling, were investigated under dry and lubricated conditions. A traditional cutting fluid and an environmentally friendly cutting fluid were used for the latter. TiN-, Ti (C,N), and (Ti,Al)N-coated tools were tested, together with commercially-available multilayer coated tools, to analyse to what extent the use of coatings could reduce or even eliminate the need for cutting fluids. The machined materials include an unalloyed steel, I.0503, a low alloyed steel, 1.2312, a stainless steel, 1.4306, and cast iron, ADI. End-of- life tests were done in all cases and the wear of the tools was examined with SEM. The research showed that the results are strongly dependent on the application. For cutting, coated tools result in the best tool lives although tools used under lubricated conditions still outperform their dry used counterparts. For milling, dry machining is advantageous. The drilling tests showed better results under lubricated conditions mainly due to the cooling and chip removal capacity of the lubricants. In this case, the (Ti,Al)N-coated drill out-performed the commercially available coated tool. 相似文献
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Pei Yan Jianxin Deng Yiming Rong 《The International Journal of Advanced Manufacturing Technology》2014,73(9-12):1363-1371
(Zr,Ti)N coatings with two different gradient structures were deposited on YT15-cemented carbide inserts by multi arc ion plating. Microstructure and properties of these coatings were examined. Dry cutting tests of these coated inserts against 40Cr hardened steel are carried out. This paper presented a detailed analysis of the cutting performance and wear mechanism of these coated inserts. The critical load of EGC shows a little increase compared with TGC because of the thermal expansion coefficient gradient. Compared with YT15 tool, (Zr,Ti)N-coated tools lead to a high quality and good consistency of machined surface during the whole machining process; the cutting temperature will also decrease, but the cutting force change a little. The abrasive wear and boundary wear are the main mode of flank wear, and crater wear and adhesive wear are the main rake wear modes during the machining of 40Cr hardened steel. The (Zr,Ti)N coatings effectively improve the wear resistance of the tools especially the crater wear. The thermal expansion coefficient gradient structure of EGC will reduce the thermal damage of the coating, and its multi-layer structure will mitigate and block the initiation and propagation of microcracks. 相似文献
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This paper describes the notch and flank wear specific to a SiC whisker reinforced alumina tool in air jet assisted (AJA) turning of nickel-base superalloy Inconel 718 at high cutting speeds. An AJA machining experiment has revealed that the air jet applied to the tool tip in addition to coolant dramatically reduces the depth-of-cut notch wear. As a result, the width of flank wear, but not the size of notch wear, determined the life of a ceramic tool in AJA machining of Inconel 718. This is a reason for the large extension and small variation of the tool life when high speed AJA machining is adopted. The maximum tool life length reached 2160 m at a cutting speed of 660 m/min under the given cutting conditions. Finally, the mechanisms of the notch and flank wear of a SiC whisker reinforced alumina tool in AJA machining are discussed from the viewpoints of tribochemical reactions and tool wear anisotropy. 相似文献
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超细晶粒Ti(C,N)基金属陶瓷刀的磨损性能研究 总被引:3,自引:0,他引:3
研究了两种超细晶粒纳米改性Ti(C,N)基金属陶瓷刀具——44Ti(C,N)-5TiN(nm)-15WC-16M02C-20Ni(刀具A)和39Ti(C,N)-10TiN(nm)-15WC-16M02C-20Ni(刀具B)在加工正火态中碳钢时的切削性能和磨损机理。研究表明,两种刀具材料的显微组织都由金属相与陶瓷相组成,其中粗大的陶瓷相呈典型的芯/壳结构,陶瓷相晶粒尺寸为400~800nm。切削实验表明,刀具A的切削性能要优于刀具B,刀具A常以后刀面正常磨损的方式失效,刀具B则常以破损崩刃的方式失效。能谱(EDS)分析表明,高速切削时金属陶瓷刀具主要的磨损机制是扩散磨损和氧化磨损。 相似文献