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WU Wei MENG Hua-dong LIU Liu YUAN Tian-xiang BAI Yan-jiang YAN Zhan-hui 《钢铁研究学报(英文版)》2012,19(7):20-25
The slag melting characteristic of slag forming and slag splashing for 300 t BOF less slag process is researched by combining the methods of the slag chemical composition, the melting point determination and the petrographic analysis. The results show that the melting point of final slag for less slag smelting is 20 ℃ lower than that for conventional smelting. According to results of the petrographic analysis, the C3S (3CaO·SiO2) and C2S (2CaO·SiO2) content for less slag smelting are lower than those for conventional smelting, while the RO (FeO, MgO, MnO, etc) phase and C4AF (4CaO·Al2O3·Fe2O3) phase are higher than those for conventional smelting. According to results of the chemical analysis, the (CaO) content and slag basicity for less slag smelting are higher than those for conventional smelting, while (FeO) and (MgO) content in slag for less slag smelting are almost equal to those for conventional smelting. The reason why slag melting point for less slag smelting is lower than that for conventional smelting is that the quantity of added fluorite for less slag smelting is more than that for conventional smelting. According to the analysis results the slag melting point is determined by the C3S, C2S, RO phase and C4AF content. According to the results of slag melting characteristic before and after slag splashing for less slag smelting, the present adjusting slag process has little effect. It is important to adjust the composition of BOF final slag. The (FeO) content in slag is to be reduced at the slag splashing and adjusting slag process for less slag smelting. 相似文献
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采用静滴法研究了2种情况下转炉渣与炉衬耐火材料的润湿性。当转炉渣与耐火材料直接接触时,转炉渣不熔化,当用刚玉坩埚将两者隔开时,界面处发生反应性润湿,动态接触角随温度升高而单调减小,铺展面积随时间成线性增加。渣中FeO含量由于镁碳砖基板表面的碳及中间产物CO的还原而降低,导致炉渣熔化性温度升高而未熔化。液态熔渣沿镁碳砖表面的气孔和裂纹向基体内扩散、渗透,渣中铁氧化物与镁碳砖机体内的MgO反应生成含高熔点相的黄色渗透层,起到保护炉衬的作用,从而解释了炉渣与耐火材料的粘附机制,为优化溅渣护炉工艺,合理调整炉渣成分和选择耐火材料等工艺操作提供理论依据。 相似文献
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Brahma Deo 《Transactions of the Indian Institute of Metals》2017,70(8):1965-1971
The MgO–carbon bricks of varying carbon concentration are used as refractory lining material in BOF. Laser profiling of the lining is done at regular intervals to keep track of refractory wear in different parts of vessels. The main factors which affect the kinetics of dissolution of graphite flakes lying between the MgO grains in the belly region are attack by CO2 in gas and FeO in slag, and temperature. FeO can easily penetrate the MgO grains along grain boundaries and reach those places where graphite flakes are present. Kinetic models of refractory wear are analyzed on the basis of data obtained from actual laser profile measurements. The bricks salvaged from the top cone region at the end of the campaign have been subjected to scanning electron microscope (SEM) and electron probe micro analyzer (EPMA) investigations. The possible cause of wear in top cone region is also the oxidation of carbon in the brick by CO2 gas and direct attack by FeO thrown from the jet impact region. 相似文献
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攀钢转炉采用溅渣护炉提高炉龄已经取得了很好的成绩。本文主要报告V.Ti氧化物对炉渣熔点,粘度和MgO饱和溶解度影响的研究结果,并提出了有关溅渣护炉渣系参数的建议。 相似文献
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Difference in BOF Slag Splashing in US and China 总被引:1,自引:0,他引:1
Slag splashing is a relatively new technique thathas been used successfully to enhance refractory lifein BOF′s.During the last ten years,slag splashinghas been used by many steel works in the US[1— 3 ] .Recently,slag splashing has also been applied tomore than twenty steel works in China. Althoughthese steel works are successful to varying extentswith slag splashing,some differences are exhibitedbetween the US and Chinese steel works because ofdifferent conditions in their BOF steelmaki… 相似文献
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转炉留渣操作炉渣喷溅临界条件的研究 总被引:1,自引:0,他引:1
对转炉留渣操作炉渣喷溅的临界条件进行了热力学和及动力学的研究,得出了炉渣喷溅临界温度的计算公式,利用计算机定量分析了a(FeO)对安全留渣操作临界温度的影响,从理论上分析了实施留渣操作应采取的工艺措施,为实施具有显著效益的转炉留渣操作提供了可靠的依据。 相似文献
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转炉溅渣层与镁碳砖炉衬的结合机理 总被引:1,自引:0,他引:1
通过对生产现场带有溅渣层的转炉炉衬残砖和试验室小型坩埚溅渣试验结果进行矿相显微结构分析、研究,确定了溅渣层的矿相组成、溅渣层与MgO-C砖结合区域的矿相结构及坩埚溅渣层自上而下的矿相分布规律,并根据矿相结构分析中观察到的烧结层、结合层和溅渣层3个区域,提出了溅渣层与镁碳砖炉衬的结合机理为化学结合、机械镶嵌与化学烧结结合及冷凝结合3种形式。 相似文献
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Lena Sundqvist
kvist 《国际钢铁研究》2004,75(12):792-799
Slag formation in the bosh and raceway is an important issue in the blast furnace process. SSAB works in Luleå operate with 100 % olivine pellets. A small amount of basic fluxes is added from the top, slag and limestone are used. To improve the control of slag formation, a concept with injection of BOF slag was evaluated and tested in the LKAB experimental blast furnace (EBF). In this paper, the behaviour of BOF slag as a slag former, when it is top‐charged or tuyere‐injected, is evaluated based on the results from a laboratory study including reduction tests, softening and melting tests, XRD analyses and SEM analyses. Samples taken from the EBF during excavation, and with a burden probe during operation, are examined. The evaluations show that the melting point of BOF slag is quite low and will not be increased, because of the partial reduction that occurs in the BF shaft. When carbon is present at high temperatures, reduction proceeds and a high basicity slag with a high melting point, consisting of di‐ and tricalcium silicates, is formed. When pellets with a basicity of B2 ~ 1 are used, a slag with similar properties can be formed as a result of interaction with the BOF slag. BOF slag in combination with olivine pellets with a low basicity generates a slag with intermediate basicity and the reduction of iron oxides in the slag has a small effect on the melting temperature. The BOF slag decreases the melting point of coal and coke ashes. 相似文献
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随着超低碳、超低磷钢种冶炼的增多,济钢复吹转炉终点氧含量大幅提高,严重侵蚀了转炉炉衬。从高氧化性炉渣对炉衬的侵蚀机理入手,提出了兼顾溅渣层和炉底的溅渣工艺,介绍了超低碳、超低磷钢溅渣护炉工艺参数的优化及取得的效果。 相似文献
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