Unrelated parallel machine scheduling with setup times and a total weighted tardiness objective

This paper presents several search heuristics and their performance in batch scheduling of parallel, unrelated machines. Identical or similar jobs are typically processed in batches in order to decrease setup times and/or processing times. The problem accounts for allotting batched work parts into unrelated parallel machines, where each batch consists of a fixed number of jobs. Some batches may contain different jobs but all jobs within each batch should have an identical processing time and a common due date. Processing time of each job of a batch is determined according to the machine group as well as the batch group to which the job belongs. Major or minor setup times are required between two subsequent batches depending on batch sequence but are independent of machines. The objective of our study is to minimize the total weighted tardiness for the unrelated parallel machine scheduling. Four search heuristics are proposed to address the problem, namely (1) the earliest weighted due date, (2) the shortest weighted processing time, (3) the two-level batch scheduling heuristic, and (4) the simulated annealing method. These proposed local search heuristics are tested through computational experiments with data from dicing operations of a compound semiconductor manufacturing facility.     

Scheduling of parallel machines with sequence-dependent batches and product incompatibilities in an automotive glass facility

This application is motivated by a complex real-world scheduling problem found in the bottleneck workstation of the production line of an automotive safety glass manufacturing facility. The scheduling problem consists of scheduling jobs (glass parts) on a number of parallel batch processing machines (furnaces), assigning each job to a batch, and sequencing the batches on each machine. The two main objectives are to maximize the utilization of the parallel machines and to minimize the delay in the completion date of each job in relation to a required due date (specific for each job). Aside from the main objectives, the output batches should also produce a balanced workload on the parallel machines, balanced job due dates within each batch, and minimal capacity loss in the batches. The scheduling problem also considers a batch capacity constraint, sequence-dependent processing times, incompatible product families, additional resources, and machine capability. We propose a two-phase heuristic approach that combines exact methods with search heuristics. The first phase comprises a four-stage mixed-integer linear program for building the batches; the second phase is based on a Greedy Randomized Adaptive Search Procedure for sequencing the batches assigned to each machine. We conducted experiments on instances with up to 100 jobs built with real data from the manufacturing facility. The results are encouraging both in terms of computing time—5 min in average—and quality of the solutions—less than 10 % relative gap from the optimal solution in the first phase and less than 5 % in the second phase. Additional experiments were conducted on randomly generated instances of small, medium, and large size.     

Heuristics for minimizing total completion time and maximum lateness on identical parallel machines with setup times

This paper aims at minimizing the total completion time together with the maximum lateness. Jobs are processed by parallel machines in batches. A setup is required before processing a batch, which is common for all jobs in the batch. Jobs are continuously processed after the setup time. The processing length of a batch is the sum of the setup time and processing times of the jobs it contains. Due to the availability constraint, the completion time of a job is the time when a batch is totally processed. Considering due dates, the jobs need to be processed in a way that the total completion time and the maximum lateness are minimized. This problem is a kind of NP-hard so first we present a constructive heuristic to solve the problem. Then we propose a genetic algorithm whose initial population is formed by using the heuristic approach. Computational experiments are carried out to evaluate the performance of the proposed algorithms.     

Machine scheduling with job class setup and delivery considerations

We study machine scheduling problems in which the jobs belong to different job classes and they need to be delivered to customers after processing. A setup time is required for a job if it is the first job to be processed on a machine or its processing on a machine follows a job that belongs to another class. Processed jobs are delivered in batches to their respective customers. The batch size is limited by the capacity of the delivery vehicles and each shipment incurs a transport cost and takes a fixed amount of time. The objective is to minimize the weighted sum of the last arrival time of jobs to customers and the delivery (transportation) cost. For the problem of processing jobs on a single machine and delivering them to multiple customers, we develop a dynamic programming algorithm to solve the problem optimally. For the problem of processing jobs on parallel machines and delivering them to a single customer, we propose a heuristic and analyze its performance bound.     

Decomposition heuristics for minimizing earliness–tardiness on parallel burn-in ovens with a common due date

This paper considers a scheduling problem for parallel burn-in ovens in the semiconductor manufacturing industry. An oven is a batch processing machine with restricted capacity. The batch processing time is set by the longest processing time among those of all the jobs contained in the batch. All jobs are assumed to have the same due date. The objective is to minimize the sum of the absolute deviations of completion times from the due date (earliness–tardiness) of all jobs. We suggest three decomposition heuristics. The first heuristic applies the exact algorithm due to Emmons and Hall (for the nonbatching problem) in order to assign the jobs to separate early and tardy job sets for each of the parallel burn-in ovens. Then, we use job sequencing rules and dynamic programming in order to form batches for the early and tardy job sets and sequence them optimally. The second proposed heuristic is based on genetic algorithms. We use a genetic algorithm in order to assign jobs to each single burn-in oven. Then, after forming early and tardy job sets for each oven we apply again sequencing rules and dynamic programming techniques to the early and tardy jobs sets on each single machine in order to form batches. The third heuristic assigns jobs to the m early job sets and m tardy jobs sets in case of m burn-in ovens in parallel via a genetic algorithm and applies again dynamic programming and sequencing rules. We report on computational experiments based on generated test data and compare the results of the heuristics with known exact solution for small size test instances obtained from a branch and bound scheme.     

Heuristic scheduling of jobs on parallel batch machines with incompatible job families and unequal ready times

This research is motivated by a scheduling problem found in the diffusion and oxidation areas of semiconductor wafer fabrication, where the machines can be modeled as parallel batch processors. We attempt to minimize total weighted tardiness on parallel batch machines with incompatible job families and unequal ready times of the jobs. Given that the problem is NP-hard, we propose two different decomposition approaches. The first approach forms fixed batches, then assigns these batches to the machines using a genetic algorithm (GA), and finally sequences the batches on individual machines. The second approach first assigns jobs to machines using a GA, then forms batches on each machine for the jobs assigned to it, and finally sequences these batches. Dispatching and scheduling rules are used for the batching phase and the sequencing phase of the two approaches. In addition, as part of the second decomposition approach, we develop variations of a time window heuristic based on a decision theory approach for forming and sequencing the batches on a single machine.     

Scheduling unrelated parallel batch processing machines with non-identical job sizes and unequal ready times

This research analyzes the problem of scheduling a set of n jobs with arbitrary job sizes and non-zero ready times on a set of m unrelated parallel batch processing machines so as to minimize the makespan. Unrelated parallel machine is a generalization of the identical parallel processing machines and is closer to real-world production systems. Each machine can accommodate and process several jobs simultaneously as a batch as long as the machine capacity is not exceeded. The batch processing time and the batch ready time are respectively equal to the largest processing time and the largest ready time among all the jobs in the batch. Motivated by the computational complexity and the practical relevance of the problem, we present several heuristics based on first-fit and best-fit earliest job ready time rules. We also present a mixed integer programming model for the problem and a lower bound to evaluate the quality of the heuristics. The small computational effort of deterministic heuristics, which is valuable in some practical applications, is also one of the reasons that motivates this study. The results show that the heuristic proposed in this paper has a superior performance compared to the heuristics based on ideas proposed in the literature.     

A hybrid genetic heuristic for scheduling parallel batch processing machines with arbitrary job sizes

This paper investigates the scheduling problem of parallel identical batch processing machines in which each machine can process a group of jobs simultaneously as a batch. Each job is characterized by its size and processing time. The processing time of a batch is given by the longest processing time among all jobs in the batch. Based on developing heuristic approaches, we proposed a hybrid genetic heuristic (HGH) to minimize makespan objective. To verify the performance of our algorithm, comparisons are made through using a simulated annealing (SA) approach addressed in the literature as a comparator algorithm. Computational experiments reveal that affording the knowledge of problem through using heuristic procedures, gives HGH the ability of finding optimal or near optimal solutions in a reasonable time.     

Minimizing makespan in a flow shop with two batch-processing machines using simulated annealing

This paper aims at minimizing the makespan of two batch-processing machines in a flow shop. The processing times and the sizes of the jobs are known and non-identical. The machines can process a batch as long as its capacity is not exceeded. The processing time of a batch is the longest processing time among all the jobs in that batch. The problem under study is NP-hard for makespan objective. Consequently, a heuristic based on Johnson's algorithm and a simulated annealing (SA) algorithm is proposed. Random instances were generated to verify the effectiveness of the proposed approaches. The results obtained from SA were compared with the proposed heuristic and a commercial solver. The SA outperformed both the heuristic and the commercial solver. On larger problem instances, the heuristic outperformed the commercial solver.     

Mean value analysis of re-entrant line with batch machines and multi-class jobs

We propose an approximate approach for estimating the performance measures of the re-entrant line with single-job machines and batch machines based on the mean value analysis (MVA) technique. Multi-class jobs are assumed to be processed in predetermined routings, in which some processes may utilize the same machines in the re-entrant fashion. The performance measures of interest are the steady-state averages of the cycle time of each job class, the queue length of each buffer, and the throughput of the system. The system may not be modeled by a product form queueing network due to the inclusion of the batch machines and the multi-class jobs with different processing times. Thus, we present a methodology for approximately analyzing such a re-entrant line using the iterative procedures based upon the MVA and some heuristic adjustments. Numerical experiments show that the relative errors of the proposed method are within 5% as compared against the simulation results.Scope and purposeWe consider a re-entrant shop with multi-class jobs, in which jobs may visit some machines more than once at different stages of processing, as observed in the wafer fabrication process of semiconductor manufacturing. The re-entrant line also consists of both the single-job machine and the batch machine. The former refers to the ordinary machine processing one job at a time, and the latter means the machine processing several jobs together as a batch at a time. In this paper, we propose an approximation method based on the mean value analysis for estimating the mean cycle time of each class of jobs, the mean queue length of each buffer, and the throughput of the system.     

Scheduling Parallel Machines for the Customer Order Problem

This paper considers scheduling problems where jobs are dispatched in batches. The objective is to minimize the sum of the completion times of the batches. While a machine can process only one job at a time, multiple machines can simultaneously process jobs in a batch. This simple environment has a variety of real world applications such as part kitting and customer order scheduling.A heuristic is presented for the parallel machine version of the problem. Also, a tight worst case bound on the relative error is found. For the case of two parallel machines, we examine two heuristics, which are based on simple scheduling rules. We find tight worst case bounds of 6/5 and 9/7 on the relative error and show that neither procedure is superior for all instances. Finally, we empirically evaluate these two heuristics. For large problems, the methods find solutions that are close to optimal.     

Minimizing the makespan on a batch machine with non-identical job sizes: an exact procedure

A batch processing machine can simultaneously process several jobs forming a batch. This paper considers the problem of scheduling jobs with non-identical capacity requirements, on a single-batch processing machine of a given capacity, to minimize the makespan. The processing time of a batch is equal to the largest processing time of any job in the batch. We present some dominance properties for a general enumeration scheme and for the makespan criterion, and provide a branch and bound method. For large-scale problems, we use this enumeration scheme as a heuristic method.Scope and purposeUsually in classical scheduling problems, a machine can perform only one job at a time. Although, one can find machines that can process several jobs simultaneously as a batch. All jobs of a same batch have common starting and ending times. Batch processing machines are encountered in many different environments, such as burn-in operations in semiconductor industries or heat treatment operations in metalworking industries. In the first case, the capacity of the machine is defined by the number of jobs it can hold. In the second case, each job has a certain capacity requirement and the total size of a batch cannot exceed the capacity of the machine. Hence, the number of jobs contained in each batch may be different. In this paper, we consider this second case (which is more difficult) and we provide an exact method for the makespan criterion (minimizing the last ending time).     

Minimising makespan for two batch-processing machines with non-identical job sizes in job shop

In this article, the job shop scheduling problem with two batch-processing machines is considered. The machines have limited capacity and the jobs have non-identical job sizes. The jobs are processed in batches and the total size of each batch cannot exceed the machine capacity. The processing times of a job on the two machines are proportional. We show the problem of minimising makespan is NP-hard in the strong sense. Then we provide an approximation algorithm with worst-case ratio no more than 4, and the running time of the algorithm is O(n?log?n). Finally, the performance of the proposed algorithm is tested by different levels of instances. Computational results demonstrate the effectiveness of the algorithm for all the instances.     

分布式估计算法在考虑差异工件的并行批处理机调度中的应用

论文考虑包含差异工件的并行批处理机调度问题，优化目标是最小化制造跨度.在不违背机器容量的限制下，所有工件需要被分成不同的批次，然后被安排在机器上进行加工.首先根据问题提出一个混合整数规划模型，并提出一个下界；采用FF-LPT规则实现对工件的分批和排序；然后提出基于4种更新机制的分布式估计算法（EDA）来对问题求解.最后通过实验对各类规模不同的算例进行仿真，并将结果和模拟退火算法（SA）、遗传算法（GA）作对比，验证了算法的有效性.     

Scheduling unrelated parallel batch processing machines with non-identical job sizes

Scheduling unrelated parallel batch processing machines to minimize makespan is studied in this paper. Jobs with non-identical sizes are scheduled on batch processing machines that can process several jobs as a batch as long as the machine capacity is not violated. Several heuristics based on best fit longest processing time (BFLPT) in two groups are proposed to solve the problem. A lower bound is also proved to evaluate the quality of the heuristics. Computational experiments were undertaken. These showed that J_SC-BFLPT, considering both load balance of machines and job processing times, was robust and outperformed other heuristics for most of the problem categories.     

Scheduling a batching machine with convex resource consumption functions

In various industries jobs undergo a batching, or burn in, process where different tasks are grouped into batches and processed simultaneously. The processing time of each batch is equal to the longest processing time among all jobs contained in the batch. All to date studies dealing with batching machines have considered fixed job processing times. However, in many real life applications job processing times are controllable through the allocation of a limited resource. The most common and realistic model assumes that there exists a non-linear and convex relationship between the amount of resource allocated to a job and its processing time. The scheduler?s task when dealing with controllable processing times is twofold. In addition to solving the sequencing problem, one must establish an optimal resource allocation policy. We combine these two widespread models on a single machine setting, showing that both the makespan and total completion time criteria can be solved in polynomial time. We then show that our proposed approach can be applied to general bi-criteria objective comprising of the makespan and the total completion time.     

Ant colony optimization algorithm for scheduling jobs with fuzzy processing time on parallel batch machines with different capacities

We study the problem of scheduling on parallel batch processing machines with different capacities under a fuzzy environment to minimize the makespan. The jobs have non-identical sizes and fuzzy processing times. After constructing a mathematical model of the problem, we propose a fuzzy ant colony optimization (FACO) algorithm. Based on the machine capacity constraint, two candidate job lists are adopted to select the jobs for building the batches. Moreover, based on the unoccupied space of the solution, heuristic information is designed for each candidate list to guide the ants. In addition, a fuzzy local optimization algorithm is incorporated to improve the solution quality. Finally, the proposed algorithm is compared with several state-of-the-art algorithms through extensive simulated experiments and statistical tests. The comparative results indicate that the proposed algorithm can find better solutions within reasonable time than all the other compared algorithms.     

A GRASP approach for makespan minimization on parallel batch processing machines

In this paper we consider the problem of scheduling a set of identical batch processing machines arranged in parallel. A Greedy Randomized Adaptive Search Procedure (GRASP) approach is proposed to minimize the makespan under the assumption of non-zero job ready times, arbitrary job sizes and arbitrary processing times. Each machine can process simultaneously several jobs as a batch as long as the machine capacity is not violated. The batch processing time is equal to the largest processing time among those jobs in the batch. Similarly, the batch ready time is equal to the largest ready time among those jobs in the batch. The performance of the proposed GRASP approach was evaluated by comparing its results to a lower bound and heuristics published in the literature. Experimental study suggests that the solution obtained from the GRASP approach is superior compared to other heuristics.     

A branch and price algorithm to minimize makespan on a single batch processing machine with non-identical job sizes

In this paper, we consider the scheduling problem on a single batch processing machine with non-identical job sizes; in which the machine has a limited capacity and can process a group of jobs simultaneously as a batch. The processing time of a batch is the longest processing time of all jobs in the batch. The objective is to minimize the makespan. We formulate the problem using Dantzig–Wolfe decomposition as a set partitioning problem. Based on the set partitioning formulation, we present a tight lower bound using column generation method. A heuristic algorithm is also developed to generate the basic solution in the column generation method. A branch and price algorithm which combines the column generation technique with branch and bound method is then presented to obtain the optimal solution of the problem. The efficiency of the proposed branch and price algorithm is ultimately compared to the branch and bound algorithm from the literature, based on the generated sample problems.     

Earliness–tardiness minimization on scheduling a batch processing machine with non-identical job sizes

This paper considers the scheduling problem of minimizing earliness–tardiness (E/T) on a single batch processing machine with a common due date. The problem is extended to the environment of non-identical job sizes. First, a mathematical model is formulated, which is tested effectively under IBM ILOG CPLEX using the constraint programming solver. Then several optimal properties are given to schedule batches effectively, and by introducing the concept of ARB (Attribute Ratio of Batch), it is proven that the ARB of each batch should be made as small as possible in order to minimize the objective, designed as the heuristic information for assigning jobs into batches. Based on these properties, a heuristic algorithm MARB (Minimum Attribute Ratio of Batch) for batch forming is proposed, and a hybrid genetic algorithm is developed for the problem under study by combining GA (genetic algorithm) with MARB. Experimental results demonstrate that the proposed algorithm outperforms other algorithms in the literature, both for small and large problem instances.