Effects of supersonic treatment on the electrochemical properties and crystal structure of LiMn1.5Ni0.5O4 as a cathode material for Li ion batteries

The electrochemical properties and crystal structure of LiMn_1.5Ni_0.5O₄ treated with supersonic waves in an aqueous Ni-containing solution were investigated by performing charge-discharge tests, inductively coupled plasma (ICP) analysis, scanning electron microscopy (SEM), iodometry, X-ray diffraction (XRD), powder neutron diffraction and synchrotron powder XRD. The charge-discharge curve of LiMn_1.5Ni_0.5O₄ versus Li/Li⁺ has plateaus at 4.1 and 4.7 V. The 4.1 V versus Li/Li⁺ plateau due to the oxidation of Mn^3+/4+ was reduced by the supersonic treatment. During the charge-discharge cycling test at 25 °C, the supersonic treatment increased the discharge capacity of the 50th cycle. Rietveld analysis of the neutron diffraction patterns revealed that the Ni occupancy of the 4b site in LiMn_1.5Mn_0.5O₄, which is mainly occupied by Ni, was increased by the supersonic treatment. This result suggests that Ni²⁺ is partially substituted for Mn^3+/4+ during the supersonic treatment.     

Morphology and electrochemistry of LiMn2O4 optimized by using different Mn-sources

Spinel-typed LiMn₂O₄ cathode active materials have been prepared for different microstructures by the melt-impregnation method using different forms of manganese. The effect of the starting materials on the microstructure and electrochemical properties of LiMn₂O₄ is investigated by X-ray diffraction, scanning electron microscopy, and electrochemical measurements. The powder prepared from nanostructured γ-MnOOH, with good crystallinity and a regular cubic spinel shape, provided an initial discharge capacity of 114 mAh g⁻¹ with excellent rate and high capacity retention. These advantages render LiMn₂O₄ attractive for practical and large-scale applications in mobile equipment.     

Preparation of manganese oxide with high density by decomposition of MnCO3 and its application to synthesis of LiMn2O4

Manganese oxide with high tap density was prepared by decomposition of spherical manganese carbonate, and then LiMn₂O₄ cathode materials were synthesized by solid-state reaction between the manganese oxide and lithium carbonate. Structure and properties of the samples were determined by X-ray diffraction, Brunauer–Emmer–Teller surface area analysis, scanning electron microscope and electrochemical measurements. With increase of the decomposition temperature from 350 °C to 900 °C, the tap density of the manganese oxide rises from 0.91 g cm⁻³ to 2.06 g cm⁻³. Compared with the LiMn₂O₄ cathode made from chemical manganese dioxide or electrolytic manganese dioxide, the LiMn₂O₄ made from manganese oxide of this work has a larger tap density (2.53 g cm⁻³), and better electrochemical performances with an initial discharge capacity of 117 mAh g⁻¹, a capacity retention of 93.5% at the 15th cycle and an irreversible capacity loss of 2.24% after storage at room temperature for 28 days.     

In-situ XRD investigations on structure changes of ZrO2-coated LiMn0.5Ni0.5O2 cathode materials during charge

The structural changes of pristine and ZrO₂-coated LiMn_0.5Ni_0.5O₂ cathode materials were investigated by using in situ X-ray diffraction (XRD) during charging process. An obviously solid solution phase transition from a hexagonal structure (H1) to another hexagonal structure (H2) was observed during the charging process at a constant current of 0.3 mA in the potential range of 2.5–5.7 V. The second hexagonal structure has a shorter a-axis and a longer c-axis before the crystal collapse. Before the structure collapses the c-axis length increases to maximum and then significantly decreases to 14.1 Å. The c-axis length of the pristine and ZrO₂-coated LiMn_0.5Ni_0.5O₂ increases to the maximum at the charge capacity of 119.2 and 180.9 mAh g⁻¹, respectively. It can be concluded that the ZrO₂ coating can strongly stabilize the crystal structure of the LiMn_0.5Ni_0.5O₂ compound from the comparison of the lattice parameter variations between the pristine and the ZrO₂-coated LiMn_0.5Ni_0.5O₂ compounds upon charge. The potential fluctuation resulting from the decomposition of electrolytes starts at the charge capacity of around 200 and 260 mAh g⁻¹ for the pristine and ZrO₂-coated LiMn_0.5Ni_0.5O₂, respectively. It suggests that the ZrO₂ coating layer can impede the reaction between the cathode material and electrolyte.     

Improved electrochemical performance of AlPO4-coated LiMn1.5Ni0.5O4 electrode for lithium-ion batteries

LiMn_1.5Ni_0.5O₄ materials coated with AlPO₄ are prepared by a sol-gel method with citric acid to improve their electrochemical performance; the physical and electrochemical properties are characterized by various analytical techniques. The coated AlPO₄ layer completely covers the surfaces of the LiMn_1.5Ni_0.5O₄ particles and the thickness of the coated layer is ∼15 nm. 1 wt.% AlPO₄-coated LiMn_1.5Ni_0.5O₄ has much lower surface and charge-transfer resistances and shows a higher lithium diffusion rate in comparison with the pristine sample. The modified material demonstrates dramatically enhanced electrochemical reversibility and stability under elevated temperature conditions. This is because the coated AlPO₄ layer reduces the contact area between the electrode and electrolyte and suppresses the formation of undesirable solid electrolyte interface films.     

Influence of synthesis conditions on electrochemical properties of high-voltage Li1.02Ni0.5Mn1.5O4 spinel cathode material

Li_1.02Ni_0.5Mn_1.5O₄ spinel cathode materials were successfully synthesized by a citric acid-assisted sol-gel method. The structure and morphology of the materials have been examined by X-ray diffraction and scanning electron microscopy, respectively. Electrochemical properties of the materials were investigated using cyclic voltammetry and galvanostatic charge/discharge measurements at two different temperatures (25 and 55 °C) using lithium anode. The initial capacity and capacity retention are highly dependent on the particle size, particle size distribution, crystallinity and purity of the materials. The Li_1.02Ni_0.5Mn_1.5O₄ materials synthesized both at 800 and 850 °C have shown best electrochemical performance in terms of capacity and capacity retention between 3.5 and 4.9 V with a LiPF₆ based electrolyte.     

Electrochemical performance of spinel LiMn2O4 cathode materials made by flame-assisted spray technology

Spinel lithium manganese oxide LiMn₂O₄ powders were synthesized by a flame-assisted spray technology (FAST) with a precursor solution consisting of stoichiometric amounts of LiNO₃ and Mn(NO₃)₂·4H₂O dissolved in methanol. The as-synthesized LiMn₂O₄ particles were non-agglomerated, and nanocrystalline. A small amount of Mn₃O₄was detected in the as-synthesized powder due to the decomposition of spinel LiMn₂O₄ at the high flame temperature. The impurity phase was removed with a post-annealing heat-treatment wherein the grain size of the annealed powder was 33 nm. The charge/discharge curves of both powders matched the characteristic plateaus of spinel LiMn₂O₄ at 3 V and 4 V vs. Li. However, the annealed powder showed a higher initial discharge capacity of 115 mAh g⁻¹ at 4 V. The test cell with annealed powder showed good rate capability between a voltage of 3.0 and 4.3 V and a first cycle coulombic efficiency of 96%. The low coulombic efficiency from capacity fading may be due to oxygen defects in the annealed powder. The results suggest that FAST holds potential for rapid production of uniform cathode materials with low-cost nitrate precursors and minimal energy input.     

Synthesis of high power type LiMn1.5Ni0.5O4 by optimizing its preparation conditions

LiMn_1.5Ni_0.5O₄ has been synthesized by an ultrasonic-assisted sol-gel method. The precursor is heat treated at a series of temperatures from 650 °C to 1000 °C. The structure and physical-chemical properties of the as-prepared powder are investigated by powder X-ray diffraction (XRD), scanning electron microscopy (SEM), cyclic voltammetry (CV) thermal gravimetric and galvanostatic charge-discharge tests in detail. As temperature goes up, the particle size increases, the reactivity of the material in 4 V region becomes more obvious, the structure of the samples become more stable and it behaves optimal electrochemical properties as the material is heat treated at 850 °C. When it is used as cathode active material in a lithium battery, it delivers high initial capacity of 134.5 mAh g⁻¹ (corresponding to 91.7% of the theoretical capacity), and high rate discharge capability, e.g., 133.4, 120.6, 111.4, 103.2 and 99.3 mAh g⁻¹ as discharged at 0.5, 1, 5, 10 and 15 C (1 C = 148 mA g⁻¹)-rates, respectively. It also shows satisfactory capacity retention even at high rate of 5 C, which is about 99.83% of the capacity retention per cycle.     

The influence of compositional change of 0.3Li2MnO3·0.7LiMn1−xNiyCo0.1O2 (0.2 ≤ x ≤ 0.5, y = x − 0.1) cathode materials prepared by co-precipitation

Cathode materials prepared by a co-precipitation are 0.3Li₂MnO₃·0.7LiMn_1−xNi_yCo_0.1O₂ (0.2 ≤ x ≤ 0.4) cathode materials with a layered-spinel structure. In the voltage range of 2.0-4.6 V, the cathodes show more than one redox reaction peak during its cyclic voltammogram. The Li/0.3Li₂MnO₃·0.7LiMn_1−xNi_yCo_0.1O₂ (x = 0.3, y = 0.2) cell shows the initial discharge capacity of about 200 mAh g⁻¹. However, when x = 0.2 and y = 0.1, the cell exhibits a rapid decrease in discharge capacity and poor cycle life.     

Nano-sized LiMn2O4 spinel cathode materials exhibiting high rate discharge capability for lithium-ion batteries

Nano-sized LiMn₂O₄ spinel with well crystallized homogeneous particles (60 nm) is synthesized by a resorcinol-formaldehyde route. Micro-sized LiMn₂O₄ spinel with micrometric particles (1 μm) is prepared by a conventional solid-state reaction. These two samples are characterized by XRD, SEM, TEM, BET, and electrochemical methods. At current rate of 0.2C (1C = 148 mA g⁻¹), a discharge capacity of 136 mAh g⁻¹ is obtained on the nano-sized LiMn₂O₄, which is higher than that of micro-sized one (103 mAh g⁻¹). Furthermore, compared to the micro-sized sample, nano-sized LiMn₂O₄ shows much better rate capability, i.e. a capacity of 85 mAh g⁻¹, 63% of that at 0.2C, is realized at 60C. The excellent high rate performance of nano-sized LiMn₂O₄ spinel may be attributed to its impurity-free nano-sized particles, higher surface area and well crystalline. The outstanding electrochemical performances demonstrate that the nano-sized LiMn₂O₄ spinel will be the promising cathode materials for high power lithium-ion batteries used in hybrid and electric vehicles.     

Comparison of the electrochemical properties of LiBOB and LiPF6 in electrolytes for LiMn2O4/Li cells

The electrochemical stability and conductivity of LiPF₆ and lithium bis(oxalato)borate (LiBOB) in a ternary mixture of ethylene carbonate (EC), ethyl methyl carbonate (EMC) and diethyl carbonate (DEC) were compared. The discharge capacities of LiMn₂O₄/Li cells with the two electrolytes were measured at various current densities. At room temperature, LiMn₂O₄/Li cells with the electrolyte containing LiBOB cycled equally well with those using the electrolyte containing LiPF₆ when the discharge current rate was under 1 C. At 60 °C, the LiBOB-based electrolyte cycled better than the LiPF₆-based electrolyte even when the discharge current rate was above 1 C. Compared with the electrolyte containing LiPF₆, in LiMn₂O₄/Li cells the electrolyte containing LiBOB exhibited better capacity utilization and capacity retention at both room temperature and 60 °C. The scanning electron microscopy (SEM) images and the a.c. impedance measurements demonstrated that the electrode in the electrolyte containing LiBOB was more stable. In summary, LiBOB offered obvious advantages in LiMn₂O₄/Li cells.     

High rate cycling performance of Li1.05Ni1/3Co1/3Mn1/3O2 materials prepared by sol-gel and co-precipitation methods for lithium-ion batteries

High rate performance of Li_1.05Ni_1/3Co_1/3Mn_1/3O₂ cathode materials prepared using sol-gel (SG) and co-precipitation (CP) methods were investigated. Scanning electron microscopy results showed that the particle sizes of the materials prepared by SG and CP methods were 300-400 nm and 1-2 μm, respectively. Rate capability tests were performed and compared on these cathode materials with same electrode loading (7 mg cm⁻²). Li_1.05Ni_1/3Co_1/3Mn_1/3O₂ cathode with smaller particle size (SG-nano) demonstrated higher discharge capacity than that of the cathode with larger particle size (CP-micro) at different C-rates. However, upon extended cycling at 1C and 8C, CP-micro showed better capacity retention when compared to that of SG-nano. CP-micro exhibited 95 and 91% where as SG-nano exhibited only 87 and 76%, respectively, at 1C and 8C after 50 cycles. The results showed that the use of nanosized materials was advantageous for obtaining a better rate capability where as the use of microsized materials was beneficial for better capacity retention during extended cycling at high C-rates.     

In situ X-ray diffraction studies of mixed LiMn2O4-LiNi1/3Co1/3Mn1/3O2 composite cathode in Li-ion cells during charge-discharge cycling

The structural changes of the composite cathode made by mixing spinel LiMn₂O₄ and layered LiNi_1/3Co_1/3Mn_1/3O₂ in 1:1 wt% in both Li-half and Li-ion cells during charge/discharge are studied by in situ XRD. During the first charge up to ∼5.2 V vs. Li/Li⁺, the in situ XRD spectra for the composite cathode in the Li-half cell track the structural changes of each component. At the early stage of charge, the lithium extraction takes place in the LiNi_1/3Co_1/3Mn_1/3O₂ component only. When the cell voltage reaches at ∼4.0 V vs. Li/Li⁺, lithium extraction from the spinel LiMn₂O₄ component starts and becomes the major contributor for the cell capacity due to the higher rate capability of LiMn₂O₄. When the voltage passed 4.3 V, the major structural changes are from the LiNi_1/3Co_1/3Mn_1/3O₂ component, while the LiMn₂O₄ component is almost unchanged. In the Li-ion cell using a MCMB anode and a composite cathode cycled between 2.5 V and 4.2 V, the structural changes are dominated by the spinel LiMn₂O₄ component, with much less changes in the layered LiNi_1/3Co_1/3Mn_1/3O₂ component, comparing with the Li-half cell results. These results give us valuable information about the structural changes relating to the contributions of each individual component to the cell capacity at certain charge/discharge state, which are helpful in designing and optimizing the composite cathode using spinel- and layered-type materials for Li-ion battery research.     

Preparation and characterization of sub-micro LiNi0.5−xMn1.5+xO4 for 5 V cathode materials synthesized by an ultrasonic-assisted co-precipitation method

Sub-micro spinel LiNi_0.5−xMn_1.5+xO₄ (x < 0.1) cathode materials powder was successfully synthesized by the ultrasonic-assisted co-precipitation (UACP) method. The structure and electrochemical performance of this as-prepared powder were characterized by powder XRD, SEM, XPS, CV and the galvanostatic charge–discharge test in detail. XRD shows that there is a small Li_yNi_1−yO impurity peak placed close to the (4 0 0) line of the spinel LiNi_0.5−xMn_1.5+xO₄, and the powders are well crystallized. XPS exhibits that the Mn oxidation state is between +3 and +4, and Ni oxidation state is +2 in LiNi_0.5−xMn_1.5+xO₄. SEM shows that the prepared powders (UACP) have the uniform and narrow size distribution which is less than 200 nm. Galvanostatic charge–discharge test indicates that the initial discharge capacities for the LiNi_0.5−xMn_1.5+xO₄ (UACP) at C/3, 1C and 2C, are 130.2, 119.0 and 110.0 mAh g⁻¹, respectively. After 100 cycles, their capacity retentions are 99.8%, 88.2%, and 73.5%, respectively. LiNi_0.5−xMn_1.5+xO₄ (UACP) at C/3 discharge rate exhibits superior capacity retention upon cycling, and it also shows well high current discharge performance. CV curve implies that LiNi_0.5−xMn_1.5+xO₄ (x < 0.1) spinel synthesized by ultrasonic-assisted co-precipitation method has both reversibility and cycle capability because of the ultrasonic-catalysis.     

Fabrication of all solid-state lithium-ion batteries with three-dimensionally ordered composite electrode consisting of Li0.35La0.55TiO3 and LiMn2O4

A composite electrode between three-dimensionally ordered macroporous (3DOM) Li_0.35La_0.55TiO₃ (LLT) and LiMn₂O₄ was fabricated by colloidal crystal templating method and sol–gel process. A close-packed PS beads with the opal structure was prepared by filtration of a suspension containing PS beads. Li–La–Ti–O sol was injected by vacuum impregnation process into the voids between PS beads, and then was heated to form 3DOM-LLT. Three-dimensionally ordered composite material consisting of LiMn₂O₄ and LLT was prepared by sol–gel process. The prepared composite was characterized with SEM and XRD. All solid-state Li-ion battery was fabricated with the LLT–LiMn₂O₄ composite electrode as a cathode, dry polymer electrolyte and Li metal anode. The prepared all solid-state cathode exhibited a volumetric discharge capacity of 220 mAh cm⁻³.     

Electrochemical performance of Al-doped LiMn2O4 prepared by different methods in solid-state reaction

Al-doped LiMn₂O₄ cathode materials synthesized by a newly developed wet-milling method and a dry process method using a conventional solid-state reaction were evaluated physicochemically and electrochemically. In the wet-milling method, a precursor was made from the raw materials atomized by a wet milling. A good cyclic performance was obtained for the LiMn₂O₄ samples prepared by the wet-milling method, achieved up to 99% of retention of capacity at 50 °C at the 30th cycle. The precursor obtained by the wet-milling method was well homogenous and highly reactive due to their finely ground particles, giving good crystallinity to LiMn₂O₄ products.     

Improved electrochemical properties of BiOF-coated 5 V spinel Li[Ni0.5Mn1.5]O4 for rechargeable lithium batteries

The electrochemical properties of BiOF-coated 5 V spinel Li[Ni_0.5Mn_1.5]O₄ were investigated at elevated temperatures (55 °C). As observed by scanning and transmission electron microscopy, BiOF nanolayers with ∼10 nm thickness were coated on the surface of Li[Ni_0.5Mn_1.5]O₄. The BiOF coating layer protected the surface of the active materials from HF generated by the decomposition of LiPF₆ in the electrolyte during electrochemical cycling. The dissolution of transition metal elements was also suppressed upon cycling. Therefore, the capacity retention of the BiOF-coated Li[Ni_0.5Mn_1.5]O₄ was obviously improved compared to the pristine Li[Ni_0.5Mn_1.5]O₄ at 55 °C.     

High voltage spinel cathode materials for high energy density and high rate capability Li ion rechargeable batteries

We have synthesized LiMn_1.5Ni_0.4Cr_0.1O₄ cathode material for high energy density Li ion rechargeable batteries using sol-gel method. The synthesized materials were characterized using X-ray diffraction (XRD), X-ray photoelectron spectroscopy, cyclic voltammetry and charge-discharge characteristics. It was found that phase pure materials were obtained an annealing temperature of 875 °C for 15 h. The maximum discharge capacity at a constant charge-discharge current rate 1C, 0.5C, and 0.2C were found to be about 99 mAh g⁻¹, 110 mAh g⁻¹, and 131 mAh g⁻¹, respectively. The capacity retentions after 50 charge-discharge cycles were found to be about 99%, 97%, and 97.3% at discharge current rates of 0.2C, 0.5C, and 1C. The stable electrochemical behavior of the above cathode material even at high C rate, showed that it could be used for high energy density and high rate capability Li ion rechargeable batteries.     

Morphology and electrochemical performance of Li[Ni1/3Co1/3Mn1/3]O2 cathode material by a slurry spray drying method

The spherical Li[Ni_1/3Co_1/3Mn_1/3]O₂ powders with appropriate porosity, small particle size and good particle size distribution were successfully prepared by a slurry spray drying method. The Li[Ni_1/3Co_1/3Mn_1/3]O₂ powders were characterized by XRD, SEM, ICP, BET, EIS and galvanostatic charge/discharge testing. The material calcined at 950 °C had the best electrochemical performance. Its initial discharge capacity was 188.9 mAh g⁻¹ at the discharge rate of 0.2 C (32 mA g⁻¹), and retained 91.4% of the capacity on going from 0.2 to 4 C rate. From the EIS result, it was found that the favorable electrochemical performance of the Li[Ni_1/3Co_1/3Mn_1/3]O₂ cathode material was primarily attributed to the particular morphology formed by the spray drying process which was favorable for the charge transfer during the deintercalation and intercalation cycling.     

Synthesis and characterization of Nd doped LiMn2O4 cathode for Li-ion rechargeable batteries

Spinel powders of LiMn_1.99Nd_0.01O₄ have been synthesized by chemical synthesis route to prepare cathodes for Li-ion coin cells. The structural and electrochemical properties of these cathodes were investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM), Raman spectroscopy, cyclic voltammetry, and charge-discharge studies. The cyclic voltammetry of the cathodes revealed the reversible nature of Li-ion intercalation and deintercalation in the electrochemical cell. The charge-discharge characteristics for LiMn_1.99Nd_0.01O₄ cathode materials were obtained in 3.4–4.3 V voltage range and the initial discharge capacity of this material were found to be about 149 mAh g⁻¹. The coin cells were tested for up to 25 charge-discharge cycles. The results show that by doping with small concentration of rare-earth element Nd, the capacity fading is considerably reduced as compared to the pure LiMn₂O₄ cathodes, making it suitable for Li-ion battery applications.