Electrochemical studies of low-temperature processed nano-crystalline LiMn2O4 thin film cathode at 55 °C

LiMn₂O₄ thin films with nano-crystals less than 100 nm were successfully grown on polished stainless steel substrates at 400 °C and 200 m Torr of oxygen by pulsed laser deposition. A maximum discharge capacity of 62.4 μAh cm⁻² μm⁻¹ cycled between 3.0 and 4.5 V with a current density of 20 μAh cm⁻² was achieved. The effect of several overdischarge cycles was negligible, and both the effect of Jahn–Teller distortion at low potentials on capacity loss and structure instability at high potentials were effectively inhibited in this nano-crystalline film, resulting in an excellent cycling stability with a very low fading rate of capacity up to 500 cycles at 55 °C.     

Comparison of the electrochemical properties of LiBOB and LiPF6 in electrolytes for LiMn2O4/Li cells

The electrochemical stability and conductivity of LiPF₆ and lithium bis(oxalato)borate (LiBOB) in a ternary mixture of ethylene carbonate (EC), ethyl methyl carbonate (EMC) and diethyl carbonate (DEC) were compared. The discharge capacities of LiMn₂O₄/Li cells with the two electrolytes were measured at various current densities. At room temperature, LiMn₂O₄/Li cells with the electrolyte containing LiBOB cycled equally well with those using the electrolyte containing LiPF₆ when the discharge current rate was under 1 C. At 60 °C, the LiBOB-based electrolyte cycled better than the LiPF₆-based electrolyte even when the discharge current rate was above 1 C. Compared with the electrolyte containing LiPF₆, in LiMn₂O₄/Li cells the electrolyte containing LiBOB exhibited better capacity utilization and capacity retention at both room temperature and 60 °C. The scanning electron microscopy (SEM) images and the a.c. impedance measurements demonstrated that the electrode in the electrolyte containing LiBOB was more stable. In summary, LiBOB offered obvious advantages in LiMn₂O₄/Li cells.     

Electrochemistry of LiMn2O4 epitaxial films deposited on various single crystal substrates

LiMn₂O₄ epitaxial thin films were synthesized on SrTiO₃:Nb(1 1 1) and Al₂O₃(0 0 1) single crystal substrates by pulsed laser deposition (PLD) method and the electrochemical properties were discussed comparing with that of amorphous LiMn₂O₄ film on polycrystalline Au substrate. LiMn₂O₄ epitaxial film showed only a single plateau in charge–discharge curves and a single redox peak at the corresponding voltage of cyclic voltammograms. This phenomenon seems to originate from the effect of the epitaxy: the film is directly connected with the substrate by the chemical bond and this connection would suppress the phase transition of Li_xMn₂O₄ film during lithium (de-)intercalation. The discharge voltage of LiMn₂O₄ epitaxial film on SrTiO₃ was lower than that of LiMn₂O₄ film on Al₂O₃. This lowered discharge voltage may be caused by the electronic interaction between LiMn₂O₄ film and SrTiO₃:Nb n-type semiconductor substrate.     

Electrochemical performance of spinel LiMn2O4 cathode materials made by flame-assisted spray technology

Spinel lithium manganese oxide LiMn₂O₄ powders were synthesized by a flame-assisted spray technology (FAST) with a precursor solution consisting of stoichiometric amounts of LiNO₃ and Mn(NO₃)₂·4H₂O dissolved in methanol. The as-synthesized LiMn₂O₄ particles were non-agglomerated, and nanocrystalline. A small amount of Mn₃O₄was detected in the as-synthesized powder due to the decomposition of spinel LiMn₂O₄ at the high flame temperature. The impurity phase was removed with a post-annealing heat-treatment wherein the grain size of the annealed powder was 33 nm. The charge/discharge curves of both powders matched the characteristic plateaus of spinel LiMn₂O₄ at 3 V and 4 V vs. Li. However, the annealed powder showed a higher initial discharge capacity of 115 mAh g⁻¹ at 4 V. The test cell with annealed powder showed good rate capability between a voltage of 3.0 and 4.3 V and a first cycle coulombic efficiency of 96%. The low coulombic efficiency from capacity fading may be due to oxygen defects in the annealed powder. The results suggest that FAST holds potential for rapid production of uniform cathode materials with low-cost nitrate precursors and minimal energy input.     

In situ X-ray diffraction studies of mixed LiMn2O4-LiNi1/3Co1/3Mn1/3O2 composite cathode in Li-ion cells during charge-discharge cycling

The structural changes of the composite cathode made by mixing spinel LiMn₂O₄ and layered LiNi_1/3Co_1/3Mn_1/3O₂ in 1:1 wt% in both Li-half and Li-ion cells during charge/discharge are studied by in situ XRD. During the first charge up to ∼5.2 V vs. Li/Li⁺, the in situ XRD spectra for the composite cathode in the Li-half cell track the structural changes of each component. At the early stage of charge, the lithium extraction takes place in the LiNi_1/3Co_1/3Mn_1/3O₂ component only. When the cell voltage reaches at ∼4.0 V vs. Li/Li⁺, lithium extraction from the spinel LiMn₂O₄ component starts and becomes the major contributor for the cell capacity due to the higher rate capability of LiMn₂O₄. When the voltage passed 4.3 V, the major structural changes are from the LiNi_1/3Co_1/3Mn_1/3O₂ component, while the LiMn₂O₄ component is almost unchanged. In the Li-ion cell using a MCMB anode and a composite cathode cycled between 2.5 V and 4.2 V, the structural changes are dominated by the spinel LiMn₂O₄ component, with much less changes in the layered LiNi_1/3Co_1/3Mn_1/3O₂ component, comparing with the Li-half cell results. These results give us valuable information about the structural changes relating to the contributions of each individual component to the cell capacity at certain charge/discharge state, which are helpful in designing and optimizing the composite cathode using spinel- and layered-type materials for Li-ion battery research.     

Synthesis and characterization of Nd doped LiMn2O4 cathode for Li-ion rechargeable batteries

Spinel powders of LiMn_1.99Nd_0.01O₄ have been synthesized by chemical synthesis route to prepare cathodes for Li-ion coin cells. The structural and electrochemical properties of these cathodes were investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM), Raman spectroscopy, cyclic voltammetry, and charge-discharge studies. The cyclic voltammetry of the cathodes revealed the reversible nature of Li-ion intercalation and deintercalation in the electrochemical cell. The charge-discharge characteristics for LiMn_1.99Nd_0.01O₄ cathode materials were obtained in 3.4–4.3 V voltage range and the initial discharge capacity of this material were found to be about 149 mAh g⁻¹. The coin cells were tested for up to 25 charge-discharge cycles. The results show that by doping with small concentration of rare-earth element Nd, the capacity fading is considerably reduced as compared to the pure LiMn₂O₄ cathodes, making it suitable for Li-ion battery applications.     

Nano-sized LiMn2O4 spinel cathode materials exhibiting high rate discharge capability for lithium-ion batteries

Nano-sized LiMn₂O₄ spinel with well crystallized homogeneous particles (60 nm) is synthesized by a resorcinol-formaldehyde route. Micro-sized LiMn₂O₄ spinel with micrometric particles (1 μm) is prepared by a conventional solid-state reaction. These two samples are characterized by XRD, SEM, TEM, BET, and electrochemical methods. At current rate of 0.2C (1C = 148 mA g⁻¹), a discharge capacity of 136 mAh g⁻¹ is obtained on the nano-sized LiMn₂O₄, which is higher than that of micro-sized one (103 mAh g⁻¹). Furthermore, compared to the micro-sized sample, nano-sized LiMn₂O₄ shows much better rate capability, i.e. a capacity of 85 mAh g⁻¹, 63% of that at 0.2C, is realized at 60C. The excellent high rate performance of nano-sized LiMn₂O₄ spinel may be attributed to its impurity-free nano-sized particles, higher surface area and well crystalline. The outstanding electrochemical performances demonstrate that the nano-sized LiMn₂O₄ spinel will be the promising cathode materials for high power lithium-ion batteries used in hybrid and electric vehicles.     

Electrochemical performance of ZnO-coated LiMn1.5Ni0.5O4 cathode material

LiMn_1.5Ni_0.5O₄ cathode material was prepared by sol–gel method and annealed at 850 °C for 15 h. The prepared powder was coated with ZnO by dissolving zinc acetate in methanol and LiMn_1.5Ni_0.5O₄ powder was mixed in this solution followed by the continuous stirring for 4 h. The LiMn_1.5Ni_0.5O₄ and ZnO-coated LiMn_1.5Ni_0.5O₄ powder was structurally characterized using X-ray diffraction and scanning electron microscopy (SEM). The coin cell was fabricated using ZnO-coated LiMn_1.5Ni_0.5O₄ as cathode materials, LiPF₆, dissolved in ethylene carbonate (EC)/dimethyl carbonate (DMC) (1:1 wt ratio) as electrolyte, and Li foil as anode. It was found that ZnO-coated LiMn_1.5Ni_0.5O₄ cathode materials had the initial discharge capacity of about 146 mA h g⁻¹. The discharge capacity retention after 50 cycles was found to be nearly 97%.     

Flame co-synthesis of LiMn2O4 and carbon nanocomposites for high power batteries

A novel method to produce LiMn₂O₄/carbon nanocomposites in a rapid, one-step and industrially scalable process is presented. A flame spray and a diffusion flame are combined to continuously produce LiMn₂O₄ nanoparticles and carbon black, respectively. Powder carbon content is varied by adjusting the diffusion flame conditions. The powders are characterized by X-ray diffraction (XRD), transmission electron microscopy, cyclic voltammetry and galvanostatic cycling for a range of current densities. These LiMn₂O₄/carbon nanocomposites retain over 80% of their initial galvanostatic discharge capacity for current densities ranging from 5 to 50C-rates, significantly better than pure LiMn₂O₄ nanoparticles mixed conventionally with commercial carbon blacks. The improved performance of the LiMn₂O₄/carbon nanocomposites is attributed to the carbon particle contact and/or film coating of the freshly-made LiMn₂O₄ nanoparticles. This additional well-distributed carbon provides an electrically conductive network that induces a more homogeneous charge transfer throughout the electrode. The suitability of these nanocomposites as a hybrid material is discussed by considering the layout of a thin-layer lithium-ion battery containing these flame-made nanocomposites as positive electrode and LiC₆ as negative electrode. The battery’s specific energy is calculated to be 78 Wh kg⁻¹ (50C-rate) based on the results of lithium-ion insertion capacity experiments and reasonable engineering assumptions on the lithium-ion battery design.     

Preparation of manganese oxide with high density by decomposition of MnCO3 and its application to synthesis of LiMn2O4

Manganese oxide with high tap density was prepared by decomposition of spherical manganese carbonate, and then LiMn₂O₄ cathode materials were synthesized by solid-state reaction between the manganese oxide and lithium carbonate. Structure and properties of the samples were determined by X-ray diffraction, Brunauer–Emmer–Teller surface area analysis, scanning electron microscope and electrochemical measurements. With increase of the decomposition temperature from 350 °C to 900 °C, the tap density of the manganese oxide rises from 0.91 g cm⁻³ to 2.06 g cm⁻³. Compared with the LiMn₂O₄ cathode made from chemical manganese dioxide or electrolytic manganese dioxide, the LiMn₂O₄ made from manganese oxide of this work has a larger tap density (2.53 g cm⁻³), and better electrochemical performances with an initial discharge capacity of 117 mAh g⁻¹, a capacity retention of 93.5% at the 15th cycle and an irreversible capacity loss of 2.24% after storage at room temperature for 28 days.     

Nanosized LiMn2O4 powders prepared by flame spray pyrolysis from aqueous solution

LiMn₂O₄ powders have been directly prepared by flame spray pyrolysis from an aqueous spray solution of the metal salts. The powders prepared at a low fuel gas flow rate (3 L min⁻¹) comprise particles with a bimodal size distribution, i.e., submicron- and nanometer-sized particles, and have crystal structures of LiMn₂O₄ and Mn₃O₄ phases. However, the powders prepared at a high fuel gas flow rate (5 L min⁻¹) comprise nanometer-sized particles and have pure crystal structure of LiMn₂O₄ phase. The powders comprising nanosized particles are well crystallized, and the particles have a polyhedral structure. The mean particle size of these powders is 27 nm. The powders prepared directly by flame spray pyrolysis comprise nanosized particles and have the pure crystal structure of LiMn₂O₄, irrespective of the amount of excess lithium in the precursor solution. The initial discharge capacities of these powders increase from 91 to 112 mAh g⁻¹ when the amount of excess lithium is increased from 0% to 30% of the stoichiometric amount. The optimum amount of excess lithium required to prepare LiMn₂O₄ powders with nanosized particles and the maximum possible initial discharge capacity is 10%.     

Morphology and electrochemistry of LiMn2O4 optimized by using different Mn-sources

Spinel-typed LiMn₂O₄ cathode active materials have been prepared for different microstructures by the melt-impregnation method using different forms of manganese. The effect of the starting materials on the microstructure and electrochemical properties of LiMn₂O₄ is investigated by X-ray diffraction, scanning electron microscopy, and electrochemical measurements. The powder prepared from nanostructured γ-MnOOH, with good crystallinity and a regular cubic spinel shape, provided an initial discharge capacity of 114 mAh g⁻¹ with excellent rate and high capacity retention. These advantages render LiMn₂O₄ attractive for practical and large-scale applications in mobile equipment.     

Lithium difluoro(oxalato)borate/ethylene carbonate + propylene carbonate + ethyl(methyl) carbonate electrolyte for LiMn2O4 cathode

Lithium difluoro(oxalato)borate (LiODFB) was investigated as a lithium salt for non-aqueous electrolytes for LiMn₂O₄ cathode in lithium-ion batteries. Linear sweep voltammetry (LSV) tests were used to examine the electrochemical stability and the compatibility between the electrolytes and LiMn₂O₄ cathode. Through inductively coupled plasma (ICP) analysis, we compared the amount of Mn²⁺ dissolved from the spinel cathode in 1 mol L⁻¹ LiPF₆/EC + PC + EMC (1:1:3 wt.%) and 1 mol L⁻¹ LiODFB/EC + PC + EMC (1:1:3 wt.%). AC impedance measurements and scanning electron microscopy (SEM) analysis were used to analyze the formation of the surface film on the LiMn₂O₄ cathode. These results demonstrate that ODFB anion can capture the dissolution manganese ions and form a denser and more compact surface film on the cathode surface to prevent the continued Mn²⁺ dissolution, especially at high temperature. It is found that LiODFB, instead of LiPF₆, can improve the capacity retention significantly after 100 cycles at 25 °C and 60 °C, respectively. LiODFB is a very promising lithium salt for LiMn₂O₄ cathode in lithium-ion batteries.     

Electrochemical performance of nanostructured spinel LiMn2O4 in different aqueous electrolytes

A nanostructured spinel LiMn₂O₄ electrode material was prepared via a room-temperature solid-state grinding reaction route starting with hydrated lithium acetate (LiAc·2H₂O), manganese acetate (MnAc₂·4H₂O) and citric acid (C₆H₈O₇·H₂O) raw materials, followed by calcination of the precursor at 500 °C. The material was characterized by X-ray diffraction (XRD) and transmission electron microscope techniques. The electrochemical performance of the LiMn₂O₄ electrodes in 2 M Li₂SO₄, 1 M LiNO₃, 5 M LiNO₃ and 9 M LiNO₃ aqueous electrolytes was studied using cyclic voltammetry, ac impedance and galvanostatic charge/discharge methods. The LiMn₂O₄ electrode in 5 M LiNO₃ electrolyte exhibited good electrochemical performance in terms of specific capacity, rate dischargeability and charge/discharge cyclability, as evidenced by the charge/discharge results.     

Preparation and electrochemical properties of Li4Ti5O12 thin film electrodes by pulsed laser deposition

Spinel Li₄Ti₅O₁₂ thin film anode material for lithium-ion batteries is prepared by pulsed laser deposition. Thin film anodes are deposited at ambient temperature, then annealed at three different temperatures under an argon gas flow and the influence of annealing temperatures on their electrochemical performances is studied. The microstructure and morphology of the films are characterized by XRD, SEM and AFM. Electrochemical properties of the films are evaluated by using galvanostatic discharge/charge tests, cyclic voltammetry and a.c. impedance spectroscopy. The results reveal that all annealed films crystallize and exhibit good cycle performance. The optimum annealing temperature is about 700 °C. The steady-state discharge capacity of the films is about 157 mAh g⁻¹ at a medium discharge/charge current density of 10 μA cm⁻². At a considerably higher discharge/charge current density of 60 μA cm⁻² (about 3.45 C) the discharge capacity of the films remains steady at a relative high value (146 mAh g⁻¹). The cycleability of the films is excellent. This implies that such films are suitable for electrodes to be used at high discharge/charge current density.     

The effect of a Co–Al mixed metal oxide coating on the elevated temperature performance of a LiMn2O4 cathode material

Co–Al mixed metal oxide (CoAl-MMO) has been used for surface modification of LiMn₂O₄ spinel by means of a co-precipitation method in an attempt to improve the electrochemical performance of LiMn₂O₄ at elevated temperature. The surface modified materials were characterized by X-ray diffraction (XRD), field emission scanning electron microscopy (FE-SEM), energy dispersive X-ray spectrometry (EDS), Auger electron spectroscopy (AES) and galvanostatic charge–discharge cycling. After heat-treatment at 400 °C, the CoAl-MMO coated LiMn₂O₄ shows better capacity retention at both 25 °C and 55 °C than the pristine LiMn₂O₄. The enhancement in electrochemical performance is mainly attributed to the CoAl-MMO coating layer which has the synergistic effect of cobalt and aluminum oxide species and could block the direct contact between the spinel cathode material and electrolyte resulting in Mn dissolution decrease.     

Direct synthesis of nanostructured V2O5 films using solution plasma spray approach for lithium battery applications

We demonstrate for the first time, the synthesis of vanadium pentoxide (V₂O₅) nanoparticles and nanorods in the films using a high throughput solution plasma spray deposition approach. The scalable plasma spray method enables the direct deposition of large area nanostructured films of V₂O₅ with controllable particle size and morphology. In this approach, the solution precursors (vanadium oxychloride and ammonium metavanadate) were injected externally into the plasma jet, which atomizes and pyrolyzes the precursors in-flight, resulting in the desired films on the current collectors. The microstructure analysis of the as synthesized films revealed pure nanocrystalline phase for V₂O₅ with particles in the size range of 20-50 nm. The V₂O₅ film based electrodes showed stable reversible discharge capacity in the range of 200-250 mAh g⁻¹ when cycled in the voltage window 2-4 V. We further discuss the mechanism for controlling the particle growth and morphology, and also the optimization of reversible lithium storage capacity. The nanorods of V₂O₅ formed after the anneal treatment also show reversible storage capacity indicative of the potential use of such film based electrodes for energy storage.     

Investigation of cell parameters,microstructures and electrochemical behaviour of LiMn2O4 normal and nano powders

Nano materials are usually difficult to prepare. This work presents a simple way of preparing LiMn₂O₄ nano powders using the high-energy ball milling method. This method has the advantage of producing pure, single-phase and crystalline nano powders. The milling method is carefully controlled to avoid unwanted chemical reactions that may change the stoichiometry of the material. Nano powders of between 30 and 50 nm are obtained. Structural studies of the nano powders, as well as the more conventional micron-sized LiMn₂O₄, are made using X-ray diffraction and neutron diffraction methods. Electrochemical evaluation of the materials is undertaken with a three-probe cyclic voltammetry technique and galvanostatic charge–discharge measurements. Structural studies reveal that not only are the crystallites of the nano powders much reduced in size from the normal powders, but their cell parameters are also smaller. The performance characteristics of the nano material show an improvement over that of the micron-sized material by about 17% in the 1st cycle and 70.6% in the 5th cycle, at which the capacity is 132 mAh g⁻¹. The normal material suffers from severe capacity fading but the nano material shows much improved capacity retention.     

In-situ XRD investigations on structure changes of ZrO2-coated LiMn0.5Ni0.5O2 cathode materials during charge

The structural changes of pristine and ZrO₂-coated LiMn_0.5Ni_0.5O₂ cathode materials were investigated by using in situ X-ray diffraction (XRD) during charging process. An obviously solid solution phase transition from a hexagonal structure (H1) to another hexagonal structure (H2) was observed during the charging process at a constant current of 0.3 mA in the potential range of 2.5–5.7 V. The second hexagonal structure has a shorter a-axis and a longer c-axis before the crystal collapse. Before the structure collapses the c-axis length increases to maximum and then significantly decreases to 14.1 Å. The c-axis length of the pristine and ZrO₂-coated LiMn_0.5Ni_0.5O₂ increases to the maximum at the charge capacity of 119.2 and 180.9 mAh g⁻¹, respectively. It can be concluded that the ZrO₂ coating can strongly stabilize the crystal structure of the LiMn_0.5Ni_0.5O₂ compound from the comparison of the lattice parameter variations between the pristine and the ZrO₂-coated LiMn_0.5Ni_0.5O₂ compounds upon charge. The potential fluctuation resulting from the decomposition of electrolytes starts at the charge capacity of around 200 and 260 mAh g⁻¹ for the pristine and ZrO₂-coated LiMn_0.5Ni_0.5O₂, respectively. It suggests that the ZrO₂ coating layer can impede the reaction between the cathode material and electrolyte.     

Electrochemistry and safety of Li4Ti5O12 and graphite anodes paired with LiMn2O4 for hybrid electric vehicle Li-ion battery applications

A promising anode material for hybrid electric vehicles (HEVs) is Li₄Ti₅O₁₂ (LTO). LTO intercalates lithium at a voltage of ∼1.5 V relative to lithium metal, and thus this material has a lower energy compared to a graphite anode for a given cathode material. However, LTO has promising safety and cycle life characteristics relative to graphite anodes. Herein, we describe electrochemical and safety characterizations of LTO and graphite anodes paired with LiMn₂O₄ cathodes in pouch cells. The LTO anode outperformed graphite with regards to capacity retention on extended cycling, pulsing impedance, and calendar life and was found to be more stable to thermal abuse from analysis of gases generated at elevated temperatures and calorimetric data. The safety, calendar life, and pulsing performance of LTO make it an attractive alternative to graphite for high power automotive applications, in particular when paired with LiMn₂O₄ cathode materials.