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1.
Perovskites of different compositions were tested as cathode contact material between an La0.8Sr0.2FeO3 cathode and a Crofer22APU interconnect by resistance measurements at 800 °C. The materials tested were LaNi0.6Fe0.4O3 and La0.8Sr0.2FeO3 which are also used as cathodes; La0.8Sr0.2Mn0.5Co0.5O3 and La0.8Sr0.2Mn0.1Co0.3Fe0.6O3, selected for comparing perovskites with different Mn contents; and La0.8Sr0.2Co0.75Fe0.25O3 and La0.8Sr0.2Co0.75Cu0.25O3 for comparing perovskites with high Co content and two possible partial substitutions of the Co. The initial area-specific contact resistance (ASR) was found to depend on the electrical conductivity of the measured perovskites. Time evolution of the ASR depended on the interactions between the contact material and the interconnect, showing the highest degradation rates for LaNi0.6Fe0.4O3 and La0.8Sr0.2FeO3. Chromium from the interconnect reacted with the Sr-containing perovskites forming SrCrO4. With the contact material without strontium chromium-containing perovskites were formed. A reduced interfacial reaction was achieved by application of a MnCo1.9Fe0.1O4 spinel protection layer on Crofer22APU in terms resulting in low and stable ASR.  相似文献   

2.
Electrophoretic deposition (EPD) was employed to coat (Mn1.5Co1.5)O4 spinel layer and La0.8Sr0.2MnO3 layer on Crofer22 APU to improve its corrosion resistance for SOEC interconnect applications. Coatings were obtained by following five steps: (1) charging of the individual particles in suspension in a suitable organic liquid, (2) deposition of (Mn1.5Co1.5)O4 onto Crofer22 APU, (3) heat treatment of the (Mn1.5Co1.5)O4 spinel layer, (4) deposition of La0.8Sr0.2MnO3 layer on (Mn1.5Co1.5)O4 spinel layer and (5) sintering the double coated layers. The coated double layers on Crofer22 APU were sintered at 1200 °C for 2 h in argon atmosphere to form a dense film. Microstructural evaluation indicated that the double layers inhibited outward diffusion of chromium. ASR of the La0.8Sr0.2MnO3 layer coated Crofer22 APU with the (Mn1.5Co1.5)O4 spinel protection layers showed excellent long-term stability and electrical performance.  相似文献   

3.
Interface reactivity between La0.6Sr0.4Co0.2Fe0.8O3−δ (LSCF) cathode material and metallic interconnect (Crofer22APU) was investigated in laboratory air at 700 °C. Due to the interconnect geometry, two interfaces have been analysed: (i) interconnect rib/cathode interface (physically in contact); (ii) the interface under the channel of interconnect. In both cases, formation of a parasite phase was observed after various ageing treatments (20 h, 100 h and 200 h). However, the growth of the determined SrCrO4 parasite phase depends on interface type and on ageing time. Two different mechanisms have been established in function of interface type: (i) SrCrO4 phase was formed after solid state diffusion of Cr from metallic interconnect to the cathode; (ii) gas phase reaction induced formation of SrCrO4 under the channel of interconnect. Finally, the influence of a chemical etching on cathode/interconnect reactivity was evaluated.  相似文献   

4.
To prevent gas mixing and leakage during solid oxide fuel/electrolyzer cell operation, the interconnect/seal glass interface should bond well and remain stable. A SrO-La2O3-Al2O3-SiO2 (SABS-0) seal glass has been bonded to bare Crofer 22 APU alloy and (Mn,Co)3O4 coated Crofer 22 APU alloy. The stability of the interconnect/SABS-0 interface has been studied in air and H2/H2O atmospheres at 800 °C for 1000 h. The interconnect/seal glass interaction involves the oxidation of the bare and (Mn,Co)3O4 coated Crofer 22 APU alloy surfaces, inter-diffusion of elements, chemical reaction, and the devitrification of the SABS-0 glass. The study shows that the thermal treatment atmosphere greatly affects the interfacial stability of both bare Crofer 22 APU/SABS-0 and (Mn,Co)3O4 coated Crofer 22 APU/SABS-0 samples. The interfacial stability is better in the H2/H2O atmosphere for both samples. The instability of the (Mn,Co)3O4 coating under the thermal treatment conditions degrades the interfacial compatibility of the (Mn,Co)3O4 coated Crofer 22 APU/SABS-0 sample.  相似文献   

5.
Two metallic alloys, namely, Crofer22 APU and equivalent ZMG23 were investigated as possible interconnect materials in SOFC fuel cells. A La0.67Sr0.33MnO3La0.67Sr0.33MnO3 (LSM) thin film is coated on these materials using pulsed DC magnetron sputtering. The as-deposited film is amorphous but is transformed into perovskite structure after annealing at different temperatures and times. The coating and uncoated structures and surface morphologies are analyzed using X-ray diffraction (XRD), electron Probe Micro Analyzer (EPMA), X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM). The result shows that the LSM thin film on Crofer22 APU is good for compaction and adhesion, but there are some stresses between the equivalent ZMG232 and the coating and then create some cracks on the coating. Thereby, the coefficients of thermal expansion (CTE) of the equivalent ZMG232 may be higher than the CTE of the LSM. The cross-section of equivalent ZMG232 did not allow diffusion of Cr element. Thus, coating by plasma-sputtering could prevent the growth of oxide and the diffusion of Cr element to avoid cathode poisoning and the decline of conductivity in SOFC at high temperature.  相似文献   

6.
We report on the optimization of La2O3-containing diopside based glass-ceramics (GCs) for sealant applications in solid oxide fuel cells (SOFC). Seven glass compositions were prepared by modifying the parent glass composition, Ca0.8Ba0.1MgAl0.1La0.1Si1.9O6. First five glasses were prepared by the addition of different amounts of B2O3 in a systematic manner (i.e. 2, 5, 10, 15, 20 wt.%) to the parent glass composition while the remaining two glasses were derived by substituting SrO for BaO in the glasses containing 2 wt.% and 5 wt.% B2O3. Structural and thermal behavior of the glasses was investigated by infrared spectroscopy (FTIR), density measurements, dilatometry and differential thermal analysis (DTA). Liquid–liquid amorphous phase separation was observed in B2O3-containing glasses. Sintering and crystallization behavior, microstructure, and properties of the GCs were investigated under different heat treatment conditions (800 and 850 °C; 1–300 h). The GCs with ≥5 wt.% B2O3 showed an abnormal thermal expansion behavior above 600 °C. The chemical interaction behavior of the glasses with SOFC electrolyte and metallic interconnects, has been investigated in air atmosphere at SOFC operating temperature. Thermal shock resistance and gas-tightness of GC sealants in contact with 8YSZ was evaluated in air and water. The total electrical resistance of a model cell comprising Crofer 22 APU and 8YSZ plates joined by a GC sealant has been examined by the impedance spectroscopy. Good matching of thermal expansion coefficients (CTE) and strong, but not reactive, adhesion to electrolyte and interconnect, in conjunction with a low level of electrical conductivity, indicate that the investigated GCs are suitable candidates for further experimentation as SOFC sealants.  相似文献   

7.
This work studies the electrochemical performance and stability of La0.8Sr0.2MnO3 (LSM) and La0.6Sr0.4Co0.2Fe0.8O3 (LSCF) cathodes in a AISI441 interconnect/cathode/YSZ electrolyte half-cell configuration at 800 °C for 500 h. Ohmic resistance and polarization resistance of the cathodes are analyzed by deconvoluting the electrochemical impedance spectroscopy (EIS) results. The LSM cathode has much higher resistance than the LSCF electrode even though the respective cathode resistance either decreases or stays stable over the long term thermal treatment. During the 500 h thermal treatment, dramatic elemental distribution changes influence the electrochemical behaviors of the cathodes. Chromium diffusion from the interconnect into the LSM electrode at triple phase boundaries (TPBs) leads to segregation of Sr away from La and Mn. For the LSCF cathode, Sr and Co segregation is dominant. The fundamental processes at the TPBs are proposed. Overall, LSCF is a much preferred cathode material because of its much smaller resistance for the 500 h thermal treatment time.  相似文献   

8.
In this paper, oxygen evolution reaction (OER) mechanism in La0.6Sr0.4Co0.8Fe0.2O3 was investigated in KOH solution by electrochemical impedance spectroscopy (EIS) and voltammetric measurements. The Tafel slopes and reaction orders evaluated in this paper are consistent with the B. O’Grady’s Path for oxygen evolution on oxides. The activation energy for OER in La0.6Sr0.4Co0.8Fe0.2O3 was 28.3 kJ mol−1. The obtained apparent porosity of La0.6Sr0.4Co0.8Fe0.2O3 electrode is 48% and the roughness factor is around 1.6 × 104. The polarization resistance of La0.6Sr0.4Co0.8Fe0.2O3 is much low compared with other similar oxides. This can be due the high roughness and high porosity in addition to the low active energy for the process.  相似文献   

9.
《Journal of power sources》2006,155(2):246-252
In this work, simulated cathode/interconnect structures were used to investigate the effects of different contact materials on the contact resistance between a strontium doped lanthanum ferrite cathode and a Crofer22 APU interconnect. Among the materials studied, Pt, which has a prohibitive cost for the application, demonstrated the best performance as a contact paste. For the relatively cost-effective perovskites, the contact ASR was found to depend on their electrical conductivity, scale growth on the metallic interconnect, and interactions between the contact material and the metallic interconnect or particularly the scale grown on the interconnect. Manganites appeared to promote manganese-containing spinel interlayer formation that helped minimize the increase of contact ASR. Chromium from the interconnects reacted with strontium in the perovskites to form SrCrO4. An improved performance was achieved by application of a thermally grown (Mn,Co)3O4 spinel protection layer on Crofer22 APU that dramatically minimized the contact resistance between the cathodes and interconnects.  相似文献   

10.
Planar solid oxide fuel cells (SOFC) are considered to be power generators with high efficiency and low emission at small power units (1-200 kWel). Many prototype systems are already successfully realized. For mass production the costs have to be reduced and the long-term stability has to be enhanced. Power losses <0.5%/1000 h is the target value for stacks in stationary SOFC-based power systems. To reach this goal, the factors influencing degradation have to be found and reduced. In this work the interaction between interconnect and different ceramic materials such as perovskites (La0.8Sr0.2(Mn,Co)O3, La0.65Sr0.3MnO3, La0.65Sr0.3(Mn,Co)O3) and spinels (Mn(Co,Fe)O4, (Cu,Ni)Mn2O4) was investigated on the cathode (air) side of conventional ferritic interconnect materials (CroFer22APU, ITMLC, ZMG232L). The method to determine the value of the area specific resistance between interconnect and contact layer (R#ICC) within a tolerance of 10% has been developed to provide reliable data for ASR values and their degradation.The R#ICC-value increases with annealing time. The degree of this increase depends on used materials and their combination. The spinel contact layers form a thin dense ceramic layer at the beginning of the annealing process. This layer reduces the oxidation rate of the alloy. Because of this protection layer a thinner oxide scale grows and the ASR aging rate is much lower (0.4-0.9 mΩ cm2/1000 h). The comparison of the aging rates of different alloys with La0.8Sr0.2(Mn,Co)O3 contact layer reveals remarkable differences: 3.1 mΩ cm2/1000 h for CroFer22APU, 10.9 mΩ cm2/1000 h for ITMLC and 21.2 mΩ cm2/1000 h for ZMG232L.The degradation in a stack has been determined from the R#ICC-values and geometric factors. The impact of oxidation at the cathode side of interconnect is about one third of the total stack degradation. The method opens the possibility for comparing area specific resistances of special material combinations with high accuracy. By optimized material combinations the degradation in stacks can be reduced to <0.5%/1000 h.  相似文献   

11.
A novel alkaline-earth silicate (Sr-Ca-Y-B-Si-Zn) sealing glass was developed for solid oxide fuel cell (SOFC) applications. The glass was sandwiched between two metallic interconnect plates and tested for electrical stability in a dual environment at elevated temperatures of 800-850 °C. A ferritic stainless steel (Crofer22APU) was used as the metallic interconnect material in the as-received state and coated with (Mn,Co)3O4 spinel. The isothermal aging results showed stable electrical resistivity at 800-850 °C for ∼500-1000 h. The electrical resistivities at 800 or 850 °C of the spinel coated samples were lower than the as-received ones; however, they were still several orders of magnitude higher than typical SOFC functional parts. Interfacial microstructure was characterized and possible reactions are discussed.  相似文献   

12.
Two Fe-based alloys, specific company developed and designated as Crofer22APU and ZMG232, have been extensively evaluated and considered as outstanding metallic interconnect materials. Both these alloys contain significant and minute amounts of elemental Cr and La, respectively. In this study, they are coated with films of La–Sr–Mn (LSM) using two methods, screen painting and plasma sputtering, to determine the effect of LSM on corrosion resistance and electrical resistivity of Crofer22APU and ZMG232. They were then treated in a simulated oxidizing environment at 800 °C for 200 h. Analytical results indicate that the LSM film changed the oxidation behavior of the base alloys, Crofer22 APU and ZMG232. The bare alloys formed Cr2O3, while the coated alloys produced (Mn, Fe) Cr 2O4. The electrical resistance of the former oxide at high temperature is several thousand times higher than that of the latter oxide. This remarkable effect of the LSM film on the electrical characteristics warrants further in-depth research.  相似文献   

13.
Ferritic stainless steel has become a promising material for metallic interconnects for solid oxide fuel cells (SOFCs) operating in an intermediate temperature range (650–800 °C). Ferritic stainless steels containing reactive elements (REs) such as Crofer22APU and ZMG232 have been developed for SOFC interconnects. Nevertheless, the effectiveness of REs on the growth kinetics of the chromia-rich scale that forms on the ferritic stainless steels is not yet well understood. The current study focuses on the investigation of the effect of REs such as Y, Ce and La on the oxidation behaviour and scale properties of Fe–22Cr–0.5Mn stainless steel. The results show that Y is the most effective reactive element for reducing the scale growth kinetics and area-specific resistance of the chromia scale which forms on this stainless steel. The growth kinetics of the chromia-rich scale can be effectively reduced by the dominant segregation of Y at the interface between the oxide scale and alloy substrate, and by the formation of a thin SiO2 and MnO layer underneath the Cr2O3-rich oxide.  相似文献   

14.
A series of alkaline-earth aluminosilicate glass-ceramics (GCs) were appraised with respect to their suitability as sealants for solid oxide fuel cells (SOFCs). The parent composition with general formula Ca0.9MgAl0.1La0.1Si1.9O6 was modified with Cr2O3 and BaO. The addition of BaO led to a substantial decrease in the total electrical conductivity of the GCs, thus improving their insulating properties. BaO-containing GCs exhibited higher coefficient of thermal expansion (CTE) in comparison to BaO-free GCs. An extensive segregation of oxides of Ti and Mn, components of the Crofer22 APU interconnect alloy, along with negligible formation of BaCrO4 was observed at the interface between GC/interconnects diffusion couples. Thermal shock resistance and gas-tightness of GC sealants in contact with yttria-stabilized zirconia electrolyte (8YSZ) was evaluated in air and water. Good matching of CTE and strong, but not reactive, adhesion to the solid electrolyte and interconnect, in conjunction with a high level of electrical resistivity, are all advantageous for potential SOFC applications.  相似文献   

15.
This study reports the high temperature oxidation kinetics, area specific resistance (ASR), and interfacial microstructure of metallic interconnects coated by (La0.8Sr0.2)0.98MnO3 (LSM) in air atmosphere at 800 °C. An efficient LSM conductive layer was fabricated on metallic interconnects for solid oxide fuel cells (SOFCs) by using a wet spray coating method. The optimum conditions for slurries used in the wet spray coating were determined by the measurement of slurry viscosity and coated surface morphology. The surface roughnesses of the substrates were increased through sandblast treatment. The adhesive strength of the interface between the coated layer and the metal substrate increased with increased surface roughness of the metallic interconnects. The electrical conductivities of the coated substrates were measured by using a DC two-point and four-wire method under air atmosphere at 800 °C. Of note, the Crofer22APU treated at 1100 °C in N2 with 10 vol.% H2 showed long-term stability and a lower ASR value than other samples(heat-treated at 800 °C and 900 °C). After an 8000-h oxidation experiment the coated Crofer22APU substrate, the ASR showed a low value of 23 mΩ cm2. The thickness of the coated conductive oxide layer was about 10-20 μm. These results show that a coated oxide layer prevents the formation and the growth of scale (Cr2O3 and (Mn, Cr, Fe)3O4 layer) and enhances the long-term stability and electrical performance of metallic interconnects for SOFCs.  相似文献   

16.
(Mn,Co)3O4 spinel with a nominal composition of Mn1.5Co1.5O4 demonstrates excellent electrical conductivity, satisfactory thermal and structural stability, as well as good thermal expansion match to ferritic stainless steel interconnects. A slurry-coating technique was developed for fabricating the spinel coatings onto the steel interconnects. Thermally grown layers of Mn1.5Co1.5O4 not only significantly decreased the contact resistance between a LSF cathode and stainless steel interconnect, but also acted as a mass barrier to inhibit scale growth on the stainless steel and to prevent Cr outward migration through the coating. The level of improvement in electrical performance and oxidation resistance (i.e. the scale growth rate) was dependent on the ferritic substrate composition. For E-brite and Crofer22 APU, with a relatively high Cr concentration (27 wt% and 23%, respectively) and negligible Si, the reduction of contact ASR and scale growth on the ferritic substrates was significant. In comparison, limited improvement was achieved by application of the Mn1.5Co1.5O4 spinel coating on AISI430, which contains only 17%Cr and a higher amount of residual Si.  相似文献   

17.
Oxidation-resistant alloys find use as interconnect materials, heat exchangers, and gas supply tubing in solid oxide fuel cell (SOFC) systems, especially when operated at temperatures below ∼800 °C. If fueled with synthesis gas derived from coal or biomass, such metallic components could be exposed to impurities contained in those fuel sources. In this study, coupons of ferritic stainless steels Crofer 22 APU and SS 441, austenitic nickel-chromium superalloy Inconel 600, and an alumina-forming high nickel alloy alumel were exposed to synthesis gas containing ≤2 ppm phosphorus, arsenic and antimony, and reaction products were tested. Crofer 22 APU coupons coated with a (Mn,Co)3O4 protective layer were also evaluated. Phosphorus was found to be the most reactive. On Crofer 22 APU, the (Mn,Cr)3O4 passivation layer reacted to form an Mn-P-O product, predicted to be manganese phosphate from thermochemical calculations, and Cr2O3. On SS 441, reaction of phosphorus with (Mn,Cr)3O4 led to the formation of manganese phosphate as well as an Fe-P product, predicted from thermochemical calculations to be Fe3P. Minimal interactions with antimony or arsenic in synthesis gas were limited to Fe-Sb and Fe-As solid solution formation. Though not intended for use on the anode side, a (Mn,Co)3O4 spinel coating on Crofer 22 APU reacted with phosphorus in synthesis gas to produce products consistent with Mn3(PO4)2 and Co2P. A thin Cr2O3 passivation layer on Inconel 600 did not prevent the formation of nickel phosphides and arsenides and of iron phosphides and arsenides, though no reaction with Cr2O3 was apparent. On alumel, an Al2O3 passivation layer rich in Ni did not prevent the formation of nickel phosphides, arsenides, and antimonides, though no reaction with Al2O3 occurred. This work shows that unprotected metallic components of an SOFC stack and system can provide a sink for P, As and Sb impurities that may be present in fuel gases, and thus complicate experimental studies of impurity interactions with the anode.  相似文献   

18.
In this paper, the structural and transport properties of selected La1−xSrxCo0.2Fe0.8O3 (LSCF) perovskites and La0.6Sr0.4Co0.2Fe0.6Ni0.2O3 (LSCFN64262) perovskite are presented. Crystal structure of the samples was characterized by means of X-ray studies with Rietveld method analysis. DC electrical conductivity and thermoelectric power were measured at a wide temperature range (80–1200 K) in air. For La0.2Sr0.8Co0.2Fe0.8O3 (LSCF2828) and La0.4Sr0.6Co0.2Fe0.8O3 (LSCF4628) perovskites a maximum observed on electrical conductivity dependence on temperature exists at about 750 K. It can be associated with an appearance of oxygen vacancies and implies a mixed ionic-electronic transport. A growing amount of oxygen vacancies at higher temperatures causes a decrease in the electrical conductivity due to a recombination mechanism associated with lowering of the average valence of 3d metals. A similar characteristic was found for LSCFN64262 perovskite, which also exhibits a relatively high electrical conductivity.  相似文献   

19.
Several low thermal expansion Fe–Co–Ni alloys including HRA 929C, Thermo-Span, EXP 4005 and Three-Phase were evaluated as interconnect for reduced-temperature solid oxide fuel cell (SOFC). The isothermal oxidation behaviors of the four alloys were determined at 800 °C in air corresponding to the SOFC cathode environment. The results indicate that the mass gains of HRA 929C and Thermo-Span increased continuously with oxidation time, and were higher than those of EXP 4005 and Three-Phase, both of which exhibited low oxidation rate after the first-week exposure due to the formation of a semi-continuous Al2O3 inner layer. Compared to the ferritic alloy Crofer 22 APU, these low thermal expansion alloys exhibited inferior oxidation resistance; however, the area specific resistance (ASR) of the oxide scales thermally grown on these alloys was lower than that for Crofer 22 APU, as a result of the formation of a highly-conductive, Cr-free surface spinel layer. The promises and problems of these low thermal expansion alloys were discussed with regard to SOFC interconnect application.  相似文献   

20.
In solid oxide cell operation, the stoichiometry of the air electrode is an important factor for its interaction with electrolyte and interconnect and long-term cell performance. In this study, tri-layer samples of yttria stabilized zirconia (YSZ)/(La0.8Sr0.2)xMnO3 (LSM)/AISI 441 stainless steel are made and thermally treated in dry air atmosphere at 800 °C for 500 h. The air electrode composition is varied by changing the x value in (La0.8Sr0.2)xMnO3 from 0.95 to 1.05 (LSM95, LSM100, and LSM105). The LSM composition segregation, YSZ/LSM/AISI 441 interfacial interaction, and the reaction of volatile chromium species with the LSM surface are characterized by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and X-ray diffraction (XRD). Surface segregation of Sr and La are detected for all the LSM samples. Cr deposition is found across the LSM surface. For the LSM95 sample, Sr-containing compound leads to a high Cr content at the YSZ/LSM interface. For the LSM105 sample, on the other hand, the enrichment of La at the YSZ/LSM interface hinders the Cr deposition, leading to a very low Cr content. The mechanisms of LSM elemental surface segregation and Cr deposition are discussed.  相似文献   

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