Preparation and electrochemical properties of Li[Ni1/3Co1/3Mn1−x/3Zrx/3]O2 cathode materials for Li-ion batteries

Layer-structured Zr doped Li[Ni_1/3Co_1/3Mn_1−x/3Zr_x/3]O₂ (0 ≤ x ≤ 0.05) were synthesized via slurry spray drying method. The powders were characterized by XRD, SEM and galvanostatic charge/discharge tests. The products remained single-phase within the range of 0 ≤ x ≤ 0.03. The charge and discharge cycling of the cells showed that Zr doping enhanced cycle life compared to the bare one, while did not cause the reduction of the discharge capacity of Li[Ni_1/3Co_1/3Mn_1/3]O₂. The unchanged peak shape in the differential capacity versus voltage curve suggested that the Zr had the effect to stabilize the structure during cycling. More interestingly, the rate capability was greatly improved. The sample with x = 0.01 presented a capacity of 160.2 mAh g⁻¹ at current density of 640 mA g⁻¹(4 C), corresponding to 92.4% of its capacity at 32 mA g⁻¹(0.2 C). The favorable performance of the doped sample could be attributed to its increased lattice parameter.     

Morphology and electrochemical performance of Li[Ni1/3Co1/3Mn1/3]O2 cathode material by a slurry spray drying method

The spherical Li[Ni_1/3Co_1/3Mn_1/3]O₂ powders with appropriate porosity, small particle size and good particle size distribution were successfully prepared by a slurry spray drying method. The Li[Ni_1/3Co_1/3Mn_1/3]O₂ powders were characterized by XRD, SEM, ICP, BET, EIS and galvanostatic charge/discharge testing. The material calcined at 950 °C had the best electrochemical performance. Its initial discharge capacity was 188.9 mAh g⁻¹ at the discharge rate of 0.2 C (32 mA g⁻¹), and retained 91.4% of the capacity on going from 0.2 to 4 C rate. From the EIS result, it was found that the favorable electrochemical performance of the Li[Ni_1/3Co_1/3Mn_1/3]O₂ cathode material was primarily attributed to the particular morphology formed by the spray drying process which was favorable for the charge transfer during the deintercalation and intercalation cycling.     

Effect of Cr doping on the structural,electrochemical properties of Li[Li0.2Ni0.2−x/2Mn0.6−x/2Crx]O2 (x = 0, 0.02, 0.04, 0.06, 0.08) as cathode materials for lithium secondary batteries

Prospective positive-electrode (cathode) materials for a lithium secondary battery, viz., Li[Li_0.2Ni_0.2−x/2Mn_0.6−x/2Cr_x]O₂ (x = 0, 0.02, 0.04, 0.06, 0.08), were synthesized using a solid-state pyrolysis method. The structural and electrochemical properties were examined by means of X-ray diffraction, cyclic voltammetry, SEM and charge–discharge tests. The results demonstrated that the powders maintain the α-NaFeO₂-type layered structure regardless of the chromium content in the range x ≤ 0.08. The Cr doping of x = 0.04 showed improved capacity and rate capability comparing to undoped Li[Li_0.2Ni_0.2Mn_0.6]O₂. ac impedance measurement showed that Cr-doped electrode has the lower impedance value during cycling. It is considered that the higher capacity and superior rate capability of Cr-doping samples would be ascribed to the reduced resistance of the electrode during cycling.     

Synthesis and electrochemical properties of lithium non-stoichiometric Li1+x(Ni1/3Co1/3Mn1/3)O2+δ prepared by a spray drying method

Lithium non-stoichiometric Li[Li_x(Ni_1/3Co_1/3Mn_1/3)_1−x]O₂ materials (0 ≤ x ≤ 0.17) were synthesized using a spray drying method. The electrochemical properties and structural stabilities of the synthesized materials were investigated. The synthesized materials exhibited a hexagonal structure in all the x-value and the lattice parameters of the materials were gradually decreased with increasing x-value due to an increasing amount of Ni³⁺ ions for charge compensation. The capacity retention ability and rate capability of the stoichiometric Li(Ni_1/3Co_1/3Mn_1/3)O₂ material were improved by increasing x-value, the so-called overlithiation. We found that the overlithiated materials could keep more structural integrity than the stoichiometric one during electrochemical cyclings, which could be one of reasons for a better electrochemical properties of the overlithiated materials.     

The influence of compositional change of 0.3Li2MnO3·0.7LiMn1−xNiyCo0.1O2 (0.2 ≤ x ≤ 0.5, y = x − 0.1) cathode materials prepared by co-precipitation

Cathode materials prepared by a co-precipitation are 0.3Li₂MnO₃·0.7LiMn_1−xNi_yCo_0.1O₂ (0.2 ≤ x ≤ 0.4) cathode materials with a layered-spinel structure. In the voltage range of 2.0-4.6 V, the cathodes show more than one redox reaction peak during its cyclic voltammogram. The Li/0.3Li₂MnO₃·0.7LiMn_1−xNi_yCo_0.1O₂ (x = 0.3, y = 0.2) cell shows the initial discharge capacity of about 200 mAh g⁻¹. However, when x = 0.2 and y = 0.1, the cell exhibits a rapid decrease in discharge capacity and poor cycle life.     

Minimization of the cation mixing in Li1+x(NMC)1−xO2 as cathode material

Li_1+x(Ni_1/3Mn_1/3Co_1/3)_1−xO₂ layered materials were synthesized by the co-precipitation method with different Li/M molar ratios (M = Ni + Mn + Co). Elemental titration evaluated by inductively coupled plasma spectrometry (ICP), structural properties studied by X-ray diffraction (XRD), Rietveld analysis of XRD data, scanning electron microscopy (SEM) and magnetic measurements carried out by superconducting quantum interference devices (SQUID) showed the well-defined α-NaFeO₂ structure with cationic distribution close to the nominal formula. The Li/Ni cation mixing on the 3b Wyckoff site of the interlayer space was consistent with the structural model [Li_1−yNi_y]_3b[Li_x+yNi_{(1−x)/3−y}Mn_(1−x)/3Co_(1−x)/3]_3aO₂ (x = 0.02, 0.04) and was very small. Both Rietveld refinements and magnetic measurements revealed a concentration of Ni²⁺-3b ions lower than 2%; moreover, for the optimized sample synthesized at Li/M = 1.10, only 1.43% of nickel ions were located into the Li sublattice. Electrochemical properties were investigated by galvanostatic charge-discharge cycling. Data obtained with Li_1+x(Ni_1/3Mn_1/3Co_1/3)_1−xO₂ reflected the high degree of sample optimization. An initial discharge capacity of 150 mAh g⁻¹ was delivered at 1 C-rate in the cut-off voltage of 3.0-4.3 V. More than 95% of its initial capacity was retained after 30 cycles at 1 C-rate. Finally, it is demonstrated that a cation mixing below 2% is considered as the threshold for which the electrochemical performance does not change for Li_1+x(Ni_1/3Mn_1/3Co_1/3)_1−xO₂.     

Structural and transport properties of layered Li1+x(Mn1/3Co1/3Ni1/3)1−xO2 oxides prepared by a soft chemistry method

In this work structural and transport properties of layered Li_1+x(Mn_1/3Co_1/3Ni_1/3)_1−xO₂ oxides (x = 0; 0.03; 0.06) prepared by a “soft chemistry” method are presented. The excessive lithium was found to significantly improve transport properties of the materials, a corresponding linear decrease of the unit cell parameters was observed. The electrical conductivity of Li_1.03(Mn_1/3Co_1/3Ni_1/3)_0.97O₂ composition was high enough to use this material in a form of a pellet, without any additives, in lithium batteries and characterize structural and transport properties of deintercalated Li_1.03−y(Mn_1/3Co_1/3Ni_1/3)_0.97O₂ compounds. For deintercalated samples a linear increase of the lattice parameter c together with a linear decrease of the parameter a with the increasing deintercalation degree occurred, but only up to 0.4-0.5 mol of extracted lithium. Further deintercalation showed a reversal of the trend. Electrical conductivity measurements performed of Li_1.03−y(Mn_1/3Co_1/3Ni_1/3)_0.97O₂ samples (y = 0.1; 0.3; 0.5; 0.6) showed an ongoing improvement, almost two orders of magnitude, in relation to the starting composition. Additionally, OCV measurements, discharge characteristics and lithium diffusion coefficient measurements were performed for Li/Li⁺/Li_1.03−y(Mn_1/3Co_1/3Ni_1/3)_0.97O₂ cells.     

Physical and electrochemical properties of spherical Li1+x(Ni1/3Co1/3Mn1/3)1−xO2 cathode materials

A (Ni_1/3Co_1/3Mn_1/3)CO₃ precursor with an uniform, spherical morphology was prepared by coprecipitation using a continuously stirred tank reactor method. The as-prepared spherical (Ni_1/3Co_1/3Mn_1/3)CO₃ precursor served to produce dense, spherical Li_1+x(Ni_1/3Co_1/3Mn_1/3)_1−xO₂ (0 ≤ x ≤ 0.15) cathode materials. These Li-rich cathodes were also prepared by a second synthesis route that involved the use of an M₃O₄ (M = Ni_1/3Co_1/3Mn_1/3) spinel compound, itself obtained from the carbonate (Ni_1/3Co_1/3Mn_1/3)CO₃ precursor. In both cases, the final Li_1+x(Ni_1/3Co_1/3Mn_1/3)_1−xO₂ products were highly uniform, having a narrow particle size distribution (10-μm average particle size) as a result of the homogeneity and spherical morphology of the starting mixed-metal carbonate precursor. The rate capability of the Li_1+x(Ni_1/3Co_1/3Mn_1/3)_1−xO₂ electrode materials, which was significantly improved with increased lithium content, was found to be better in the case of the denser materials made from the spinel precursor compound. This result suggests that spherical morphology, high density, and increased lithium content were key factors in enabling the high rate capabilities, and hence the power performances, of the Li-rich Li_1+x(Ni_1/3Co_1/3Mn_1/3)_1−xO₂ cathodes.     

Synthesis and electrochemical properties of Li1−xFe0.8Ni0.2O2–LixMnO2 (Mn/(Fe + Ni + Mn) = 0.8) material

A new type of Li_1−xFe_0.8Ni_0.2O₂–Li_xMnO₂ (Mn/(Fe + Ni + Mn) = 0.8) material was synthesized at 350 °C in air atmosphere using a solid-state reaction. The material had an XRD pattern that closely resembled that of the original Li_1−xFeO₂–Li_xMnO₂ (Mn/(Fe + Mn) = 0.8) with much reduced impurity peaks. The Li/Li_1−xFe_0.8Ni_0.2O₂–Li_xMnO₂ cell showed a high initial discharge capacity above 192 mAh g⁻¹, which was higher than that of the parent Li/Li_1−xFeO₂–Li_xMnO₂ (186 mAh g⁻¹). We expected that the increase of initial discharge capacity and the change of shape of discharge curve for the Li/Li_1−xFe_0.8Ni_0.2O₂–Li_xMnO₂ cell is the result from the redox reaction from Ni²⁺ to Ni³⁺ during charge/discharge process. This cell exhibited not only a typical voltage plateau in the 2.8 V region, but also an excellent cycle retention rate (96%) up to 45 cycles.     

A modified ZrO2-coating process to improve electrochemical performance of Li(Ni1/3Co1/3Mn1/3)O2

A modified Zr-coating process was introduced to improve the electrochemical performance of Li(Ni_1/3Co_1/3Mn_1/3)O₂. The ZrO₂-coating was carried out on an intermediate, (Ni_1/3Co_1/3Mn_1/3)(OH)₂, rather than on Li(Ni_1/3Co_1/3Mn_1/3)O₂. After a heat treatment process, one part of the Zr covered the surface of Li(Ni_1/3Co_1/3Mn_1/3)O₂ in the form of a Li₂ZrO₃ coating layer, and the other part diffused into the crystal lattice of Li(Ni_1/3Co_1/3Mn_1/3)O₂. A decreasing gradient distribution in the concentration of Zr was detected from the surface to the bulk of Li(Ni_1/3Co_1/3Mn_1/3)O₂ by X-ray photoelectron spectra (XPS). Electrochemical tests indicated that the 1% (Zr/Ni + Co + Mn) ZrO₂-modified Li(Ni_1/3Co_1/3Mn_1/3)O₂ prepared by this process showed better cyclability and rate capability than bare Li(Ni_1/3Co_1/3Mn_1/3)O₂. The result can be ascribed to the special effect of Zr in ZrO₂-modified Li(Ni_1/3Co_1/3Mn_1/3)O₂. The surface coating layer of Li₂ZrO₃ improved the cycle performance, while the incorporation of Zr in the crystal lattice of Li(Ni_1/3Co_1/3Mn_1/3)O₂ modified the rate capability by increasing the lattice parameters. Electrochemical impedance spectra (EIS) results showed that the increase of charge transfer resistance during cycling was suppressed significantly by ZrO₂ modification.     

Synthesis and electrochemical performance of the high voltage cathode material Li[Li0.2Mn0.56Ni0.16Co0.08]O2 with improved rate capability

The high voltage layered Li[Li_0.2Mn_0.56Ni_0.16Co_0.08]O₂ cathode material, which is a solid solution between Li₂MnO₃ and LiMn_0.4Ni_0.4Co_0.2O₂, has been synthesized by co-precipitation method followed by high temperature annealing at 900 °C. XRD and SEM characterizations proved that the as prepared powder is constituted of small and homogenous particles (100-300 nm), which are seen to enhance the material rate capability. After the initial decay, no obvious capacity fading was observed when cycling the material at different rates. Steady-state reversible capacities of 220 mAh g⁻¹ at 0.2C, 190 mAh g⁻¹ at 1C, 155 mAh g⁻¹ at 5C and 110 mAh g⁻¹ at 20C were achieved in long-term cycle tests within the voltage cutoff limits of 2.5 and 4.8 V at 20 °C.     

Effect of CO2 on layered Li1+zNi1−x−yCoxMyO2 (M = Al,Mn) cathode materials for lithium ion batteries

We investigated the effect of CO₂ on layered Li_1+zNi_1−x−yCo_xM_yO₂ (M = Al, Mn) cathode materials for lithium ion batteries which were prepared by solid-state reactions. Li_1+zNi_(1−x)/2Co_xMn_(1−x)/2O₂ (Ni/Mn mole ratio = 1) singularly exhibited high storage stability. On the other hand, Li_1+zNi_0.80Co_0.15Al_0.05O₂ samples were very unstable due to CO₂ absorption. XPS and XRD measurements showed the reduction of Ni³⁺ to Ni²⁺ and the formation of Li₂CO₃ for Li_1+zNi_0.80Co_0.15Al_0.05O₂ samples after CO₂ exposure. SEM images also indicated that the surfaces of CO₂-treated samples were covered with passivation films, which may contain Li₂CO₃. The relationship between CO₂-exposure time and CO₃²⁻ content suggests that there are two steps in the carbonation reactions; the first step occurs with the excess Li components, Li₂O for example, and the second with LiNi_0.80Co_0.15Al_0.05O₂ itself. It is well consistent with the fact that the discharge capacity was not decreased and the capacity retention was improved until the excess lithium is consumed and then fast deterioration occurred.     

Development of high power lithium-ion batteries: Layer Li[Ni0.4Co0.2Mn0.4]O2 and spinel Li[Li0.1Al0.05Mn1.85]O4

Layer Li[Ni_0.4Co_0.2Mn_0.4]O₂ and lithium excess spinel Li[Li_0.1Al_0.05Mn_1.85]O₄ were compared as positive electrode materials for high power lithium-ion batteries. Physical properties were examined by Rietveld refinement of X-ray diffraction pattern and scanning electron microscopic studies. From continuous charge and discharge tests at higher currents and different temperature environments using 3Ah class lithium-ion batteries, it was found that both materials presented plausible battery performances such as rate capability, cyclability at 60 °C at elevated temperature, and low temperature properties as well.     

An amorphous LiCo1/3Mn1/3Ni1/3O2 thin film deposited on NASICON-type electrolyte for all-solid-state Li-ion batteries

Amorphous LiCo_1/3Mn_1/3Ni_1/3O₂ thin films were deposited on the NASICON-type Li-ion conducting glass ceramics, Li_1+x+yAl_xTi_2−xSi_yP_3−yO₁₂ (LATSP), by radio frequency (RF) magnetron sputtering below 130 °C. The amorphous films were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The Li/PEO₁₈-Li(CF₃SO₂)₂N/LATSP/LiCo_1/3Mn_1/3Ni_1/3O₂/Au all-solid-state cells were fabricated to investigate the electrochemical performance of the amorphous films. It was found that the low-temperature deposited amorphous cathode film shows a high discharge voltage and a high discharge capacity of around 130 mAh g⁻¹.     

Synthesis and characterization of submicron-sized LiNi1/3Co1/3Mn1/3O2 by a simple self-propagating solid-state metathesis method

Submicron-sized LiNi_1/3Co_1/3Mn_1/3O₂ cathode materials were synthesized using a simple self-propagating solid-state metathesis method with the help of ball milling and the following calcination. A mixture of Li(ac)·2H₂O, Ni(ac)₂·4H₂O, Co(ac)₂·4H₂O, Mn(ac)₂·4H₂O (ac = acetate) and excess H₂C₂O₄·2H₂O was used as starting material without any solvent. XRD analyses indicate that the LiNi_1/3Co_1/3Mn_1/3O₂ materials were formed with typical hexagonal structure. The FESEM images show that the primary particle size of the LiNi_1/3Co_1/3Mn_1/3O₂ materials gradually increases from about 100 nm at 700 °C to 200–500 nm at 950 °C with increasing calcination temperature. Among the synthesized materials, the LiNi_1/3Co_1/3Mn_1/3O₂ material calcined at 900 °C exhibits excellent electrochemical performance. The steady discharge capacities of the material cycled at 1 C (160 mA g⁻¹) rate are at about 140 mAh g⁻¹ after 100 cycles in the voltage range 3–4.5 V (versus Li⁺/Li) and the capacity retention is about 87% at the 350th cycle.     

Synthesis and characterization of LiNi0.6Mn0.4−xCoxO2 as cathode materials for Li-ion batteries

LiNi_0.6Co_xMn_0.4−xO₂ (x = 0.05, 0.10, 0.15, 0.2) cathode materials are prepared, and their structural and electrochemical properties are investigated using X-ray diffraction (XRD), scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS), differential scanning calorimetric (DSC) and charge–discharge test. The results show that well-ordering layered LiNi_0.6Co_xMn_0.4−xO₂ (x = 0.05, 0.10, 0.15, 0.2) cathode materials are successfully prepared in air at 850 °C. The increase of the Co content in LiNi_0.6Mn_0.4−xCo_xO₂ leads to the acceleration of the grain growth, the increase of the initial discharge capacity and the deterioration of the cycling performance of LiNi_0.6Mn_0.4−xCo_xO₂. It also leads to the enhancement of the ratio Ni³⁺/Ni²⁺ in LiNi_0.6Co_xMn_0.4−xO₂, which is approved by the XPS analysis, resulting in the increase of the phase transition during cycling. This is speculated to be main reason for the deteriotion of the cycling performance. All synthesized LiNi_0.6Co_xMn_0.4−xO₂ samples charged at 4.3 V show exothermic peaks with an onset temperature of larger than 255 °C, and give out less than 400 J g⁻¹ of total heat flow associated with the peaks in DSC analysis profile, exhibiting better thermal stability. LiNi_0.6Co_0.05Mn_0.35O₂ with low Co content and good thermal stability presents a capacity of 156.6 mAh g⁻¹ and 98.5% of initial capacity retention after 50 cycles, showing to be a promising cathode materials for Li-ion batteries.     

Structure, morphology, and cathode performance of Li1−x[Ni0.5Mn1.5]O4 prepared by coprecipitation with oxalic acid

The cathode materials Li_1−x[Ni_0.5Mn_1.5]O₄ prepared by coprecipitation from acetate solution by oxalic acid and annealing at 900 °C in air had the preferred disordered Ni and Mn on the 16d octahedral sites of a spinel structure. The coprecipitation method provides better crystallinity than the phase previously obtained by quenching from the melt. Polycrystalline octahedral-shaped particles with smooth surfaces contained trace amounts of a Li_yNi_1−yO impurity that introduced some Mn(III) into the spinel phase. Half-cells cycled at 0.2 C rate between 3.5 and 4.8 V versus Li exhibited a flat voltage V ≈ 4.7 V with a small step at x ≈ 0.5 and a capacity at room temperature of 130 mAh g⁻¹ that showed no fade after 50 cycles. A small capacity fade was initiated with a cut-off voltage ≥4.9 V; a significant capacity loss between 2 and 5 C cycling rates was reversible to 134 mAh g⁻¹ on returning to 0.1 C after 50 cycles at 10 C between 3.5 and 5.0 V.     

Synthesis and electrochemical properties of Li[Ni0.45Co0.1Mn0.45−xZrx]O2 (x = 0, 0.02) via co-precipitation method

Li[Ni_0.45Co_0.1Mn_0.45−xZr_x]O₂ (x = 0, 0.02) was synthesized via co-precipitation method. Partial Zr doping on the host structure of Li[Ni_0.45Co_0.1Mn_0.45]O₂ was carried out to improve the electrochemical properties. The Zr-doped Li[Ni_0.45Co_0.1Mn_0.43Zr_0.02]O₂ was evaluated in terms of specific discharge capacity, cycling performance and thermal stability. The Zr-doped Li[Ni_0.45Co_0.1Mn_0.45−xZr_0.02]O₂ shows the improved cycling performance and stable thermal stability. The major exothermic reaction was delayed from 252.1 °C to 289.4 °C.     

AlF3-coated LiCoO2 and Li[Ni1/3Co1/3Mn1/3]O2 blend composite cathode for lithium ion batteries

Surface modifications of electrode materials can improve the electrochemical and thermal properties of cathodes for use in lithium batteries. In this study, AlF₃-coated LiCoO₂ and AlF₃-coated Li[Ni_1/3Co_1/3Mn_1/3]O₂ cathode materials are blended, as both have the same crystal structure and exhibit similar electrochemical properties. The composite electrodes exhibit high discharge capacities of 180-188 mAh g⁻¹ in a voltage range of 3.0-4.5 V at room temperature. The capacity retention of the composite electrode is greater than 95% of the initial capacity after 50 cycles. The thermal stability of these composite electrodes is greatly improved because of the superior thermal stability of AlF₃-coated Li[Ni_1/3Co_1/3Mn_1/3]O₂. The blended AlF₃-coated LiCoO₂ and AlF₃-coated Li[Ni_1/3Co_1/3Mn_1/3]O₂ electrode shows two exothermic peaks, one at 227 °C from AlF₃-coated LiCoO₂ and another at 277 °C from AlF₃-coated Li[Ni_1/3Co_1/3Mn_1/3]O₂, accompanied by significantly reduced exothermic heat generation.     

Structural changes and thermal stability of charged LiNi1/3Co1/3Mn1/3O2 cathode material for Li-ion batteries studied by time-resolved XRD

Structural changes and their relationship with thermal stability of charged Li_0.33Ni_1/3Co_1/3Mn_1/3O₂ cathode samples have been studied using time-resolved X-ray diffraction (TR-XRD) in a wide temperature from 25 to 600 °C with and without the presence of electrolyte in comparison with Li_0.27Ni_0.8Co_0.15Al_0.05O₂ cathodes. Unique phase transition behavior during heating is found for the Li_0.33Ni_1/3Co_1/3Mn_1/3O₂ cathode samples: when no electrolyte is present, the initial layered structure changes first to a LiM₂O₄-type spinel, and then to a M₃O₄-type spinel and remains in this structure up to 600 °C. For the Li_0.33Ni_1/3Co_1/3Mn_1/3O₂ cathode sample with electrolyte, additional phase transition from the M₃O₄-type spinel to the MO-type rock salt phase takes place from about 400 to 441 °C together with the formation of metallic phase at about 460 °C. The major difference between this type of phase transitions and that for Li_0.27Ni_0.8Co_0.15Al_0.05O₂ in the presence of electrolyte is the delayed phase transition from the spinel-type to the rock salt-type phase by stretching the temperature range of spinel phases from about 20 to 140 °C. This unique behavior is considered as the key factor of the better thermal stability of the Li_1−xNi_1/3Co_1/3Mn_1/3O₂ cathode materials.