Hydrogen generation utilizing alkaline sodium borohydride solution and supported cobalt catalyst

Supported Co catalysts with different supports were prepared for hydrogen generation (HG) from catalytic hydrolysis of alkaline sodium borohydride solution. As a result, we found that a γ-Al₂O₃ supported Co catalyst was very effective because of its special structure. A maximum HG rate of 220 mL min⁻¹ g⁻¹ catalyst and approximately 100% efficiency at 303 K were achieved using a Co/γ-Al₂O₃ catalyst containing 9 wt.% Co. The catalyst has quick response and good durability to the hydrolysis of alkaline NaBH₄ solution. It is feasible to use this catalyst in hydrogen generators with stabilized NaBH₄ solutions to provide on-site hydrogen with desired rate for mobile applications, such as proton exchange membrane fuel cell (PEMFC) systems.     

Fluorinated cobalt for catalyzing hydrogen generation from sodium borohydride

The present paper reports preliminary results relating to a search for durable cobalt-based catalyst intended to catalyze the hydrolysis of sodium borohydride (NaBH₄). Fluorination of Co [Suda S, Sun YM, Liu BH, Zhou Y, Morimitsu S, Arai K, et al. Catalytic generation of hydrogen by applying fluorinated-metal hydrides as catalysts. Appl Phys A 2001; 72: 209–12.] has attracted our attention whereas the fluorination of Co boride has never been envisaged so far. Our first objective was to compare the reactivity of fluorinated Co with that of Co boride. We focused our attention on the formation of Co boride from fluorinated Co. Our second objective was to show the fluorination effect on the reactivity of Co. Our third objective was to find an efficient, durable Co catalyst. It was observed a limited stabilization of the Co surface by virtue of the fluorination, which made the formation of surface Co boride more difficult while the catalytic activity was unaltered. The fluorination did not affect the number of surface active sites. Nevertheless, it did not prevent the formation of Co boride. The fluorination of Co boride was inefficient. Hence, fluorination is a way to gain in stabilization of the catalytic surface but it is quite inefficient to hinder the boride formation. Accordingly, it did not permit to compare the reactivity of Co boride with that of Co.     

A highly active Co-B catalyst for hydrogen generation from sodium borohydride hydrolysis

Co-B catalysts were prepared by the chemical reduction of CoCl₂ with NaBH₄ for hydrogen generation from borohydride hydrolysis. The catalytic properties of the Co-B catalysts were found to be sensitive to the preparation conditions including pH of the NaBH₄ solution and mixing manner of the precursors. A Co-B catalyst with a very high catalytic activity was obtained through the formation of a colloidal Co(OH)₂ intermediate. The ultra-fine particle size of 10 nm accounted for its super activity for hydrogen generation with a maximum rate of 26 L min⁻¹ g⁻¹ at 30 °C. The catalyst also changed the hydrolysis kinetics from zero-order to first-order.     

Highly dispersed cobalt nanoparticles onto nitrogen-doped carbon nanosheets for efficient hydrogen generation via catalytic hydrolysis of sodium borohydride

Porous carbon nanostructures are promising supports for stabilizing the highly dispersed metal nanoparticles and facilitating the mass transfer during the reaction, which are critical to achieve the high efficiency of hydrogen generation from sodium borohydride dehydrogenation. Herein, the catalytically active porous architectures are simply prepared by using 2-methylimidazole and melamine as reactive sources. The structural and compositional characterizations reveal the coexistence of metallic cobalt and N-doped carbon in porous architectures. Electron microscopy observations indicate that the synthesized products are smartly constructed from the carbon nanosheets with densely dispersed Co nanoparticles. Due to the notable structural features, the prepared Co@NC-600 sample presents the highly efficient activity for catalytic hydrolysis of NaBH₄ with a hydrogen generation rate of 2574 mL min⁻¹ g_cat⁻¹ and an activation energy of 47.6 kJ mol⁻¹. The catalytically active metallic Co and suitable support-effect of N-doped carbon are responsible for catalytic dehydrogenation.     

Apparatus for the production of hydrogen from sodium borohydride in alkaline solution

Extended application of hydrogen as energy carrier demands an economical, safe and reliable technology for storage. In particular, chemical hydrides appear as capable and promising to overcome the issues related to hydrogen safety and handling and to be considered competitive with respect to conventional fuels.     

Aluminum chloride for accelerating hydrogen generation from sodium borohydride

The present research paper reports preliminary results about the utilization of anhydrous aluminum chloride (AlCl₃) for accelerating hydrogen generation through hydrolysis of aqueous solution of sodium borohydride (NaBH₄) at 80 °C. To the best of our knowledge, AlCl₃ has never been considered for that reaction although many transition metal salts had already been assessed. AlCl₃ reactivity was compared to those of AlCl₃·6H₂O, AlF₃, CoCl₂, RuCl₃ and NiCl₂. With AlCl₃ and a NaBH₄ solution having a gravimetric hydrogen storage capacity (GHSC) of 2.9 wt.%, almost 100% hydrogen was generated in few seconds, i.e., with a hydrogen generation rate (HGR) of 354 L min⁻¹ g⁻¹(Al). This HGR is one of the highest rates ever reported. Higher HGRs were obtained by mixing AlCl₃ with CoCl2, RuCl₃ or NiCl₂. For example, the system RuCl₃:AlCl₃ (50:50 mass proportion) showed a HGR > 1000 L min⁻¹ g⁻¹(Ru:Al). The hydrolysis by-products (once dried) were identified (by XRD, IR and elemental analysis) as being Al(OH)₃, NaCl and Na₂B(OH)₄Cl and it was observed that even in situ formed Al(OH)₃ has catalytic abilities with HGRs of 5 L min⁻¹ g⁻¹(Al). All of these preliminary results are discussed, which concludes that AlCl₃ has a potential as accelerator for single-use NaBH₄-based storage system.     

Cobalt (II) salts,performing materials for generating hydrogen from sodium borohydride

Hydrogen generation through sodium borohydride (NaBH₄) hydrolysis has attracted much attention. This reaction has to be catalyzed by metal-based materials. We studied the catalytic potential of cobalt (II) and (III) salts. Some of them have never been studied, and compared to e.g. cobalt nanoparticles or powder, and cobalt borides. CoCl₂ showed the best performance. In our opinion, CoCl₂ should not be dismissed from the large number of catalysts. One could conceive portable applications using CoCl₂; this is briefly discussed. CoCl₂ was compared to both commercial cobalt boride and in-situ formed (through our hydrolysis conditions) cobalt boride. Their hydrogen generation rates were 86.3, 1.0 and 1.6 L min⁻¹ g⁻¹(Co), respectively. The hydrogen generation rate of CoCl₂ is one of the highest ones reported so far. It is assumed that cobalt boride surface evolves during the reaction and depends on the hydrolysis medium features. Further studies are required to fully explain the complex reaction mechanisms.     

Improved hydrogen generation from alkaline NaBH4 solution using cobalt catalysts supported on modified activated carbon

Hydrogen production from alkaline sodium borohydride (NaBH₄) solution via hydrolysis process over activated carbon supported cobalt catalysts is studied. Activated carbons are used in their original form and after liquid phase oxidation with HNO₃. The changes in surface functional groups of the activated carbon are detected by FTIR spectroscopy. The effects of HNO₃ oxidation on the properties of the activated carbon and the resulting catalyst performance are investigated. FTIR analysis reveals that the oxidative treatment leads to the formation of various functional groups on the surface of the activated carbon. Cobalt catalysts supported on the modified activated carbon are found to exhibit higher activity and stability.     

Anchored cobalt film as stable supported catalyst for hydrolysis of sodium borohydride for chemical hydrogen storage

Electrodeposition was used to deposit cobalt over polycarbonate membrane (PCM), which was used as stable supported catalyst in hydrolysis of sodium borohydride NaBH₄. We selected PCM as support owing to its lightness, easy handling, stability, and porous structure with nanosized channels. Our primary objective was to obtain a catalytic film resistant to both physical degradation and delamination while H₂ bubbled on its surface. A thin film consisting of mushroom-like cobalt nanoarchitectures were prepared. By SEM, we observed that it is strongly embedded into the PCM thickness, with the anchoring occurring through the channels. This shaped catalyst was mechanically stable and did not show degradation during the reaction. The main results are reported and discussed in details herein.     

Hydrogen generation from sodium borohydride hydrolysis by multi-walled carbon nanotube supported platinum catalyst: A kinetic study

In this study, it is aimed to investigate hydrogen (H₂) generation from sodium borohydride (NaBH₄) hydrolysis by multi-walled carbon nanotube supported platinum catalyst (Pt/MWCNT) under various conditions (0–0.03 g Pt amount catalyst, 2.58–5.03 wt % NaBH₄, and 27–67 °C) in detail. For comparison, carbon supported platinum (Pt/C) commercial catalyst was used for H₂ generation experiments under the same conditions. The reaction rate of the experiments was described by a power law model which depends on the temperature of the reaction and concentrations of NaBH₄. Kinetic studies of both Pt/MWCNT and Pt/C catalysts were done and activation energies, which is the required minimum energy to overcome the energy barrier, were found as 27 kJ/mol and 36 kJ/mol, respectively. Pt/MWCNT catalyst is accelerated the reaction less than Pt/C catalyst while Pt/MWCNT is more efficient than Pt/C catalyst, they are approximately 98% and 95%, respectively. According to the results of experiments and the kinetic study, the reaction system based on NaBH₄ in the presence of Pt/MWCNT catalyst can be a potential hydrogen generation system for portable applications of proton exchange membrane fuel cell (PEMFC).     

Nickel modified dolomite in the hydrogen generation from sodium borohydride hydrolysis

Hydrogen is expected to play an important role as an energy carrier in the world's future energy systems, as it is environmentally friendly and flexible in use. Hydrolysis of NaBH₄ is a promising and effective method, especially for fuel cells and other portable devices, thanks to hydrogen release. Therefore, catalyst research is of great importance in the development of this technology. In this study, Ni/Dolomite catalyst was synthesized by wet impregnation method and used in hydrolysis process. Additionally, the effects of reaction temperature (30–60 °C), nickel content (10–40 wt%), catalyst amount (25–125 mg), NaOH concentration (0.10–0.75 M), and an initial amount of NaBH₄ (25–125 mg) on hydrogen yield were investigated. Eventually, the catalyst with 40 wt% Ni content was assigned as the most suitable catalyst, attaining H₂ production of 100% with a rate of 88.16 mL H₂/g_cat.min at 60 °C with 5 mL of 0.25 M NaOH, NaBH₄, and Ni/Dolomite catalyst (100 mg).     

Hydrogen generation from sodium borohydride solution using a ruthenium supported on graphite catalyst

The catalyst with high activity and durability plays a crucial role in the hydrogen generation systems for the portable fuel cell generators. In the present study, a ruthenium supported on graphite catalyst (Ru/G) for hydrogen generation from sodium borohydride (NaBH₄) solution is prepared by a modified impregnation method. This is done by surface pretreatment with NH₂ functionalization via silanization, followed by adsorption of Ru (III) ion onto the surface, and then reduced by a reducing agent. The obtained catalyst is characterized by transmission electron microscope (TEM) and X-ray photoelectron spectroscopy (XPS). Very uniform Ru nanoparticles with sizes of about 10 nm are chemically bonded on the graphite surface. The hydrolysis kinetics measurements show that the concentrations of NaBH₄ and NaOH all exert considerable influence on the catalytic activity of Ru/G catalyst towards the hydrolysis reaction of NaBH₄. A hydrogen generation rate of 32.3 L min⁻¹ g⁻¹ (Ru) in a 10 wt.% NaBH₄ + 5 wt.% NaOH solution has been achieved, which is comparable to other noble catalysts that have been reported.     

Cobalt-based coordination polymer-derived hexagonal porous cobalt oxide nanoplate as an enhanced catalyst for hydrogen generation from hydrolysis of borohydride

As cobalt is an effective metal for catalyzing hydrolysis of NaBH₄ to produce H₂, Co₃O₄ is a proven catalyst for facilitating NaBH₄ hydrolysis. Since Co₃O₄ can be designed into various morphologies, 2-dimensional plate-like Co₃O₄ can offer large contact surfaces. If the planar surfaces can be even porous, forming porous Co₃O₄ nanoplate (PCNP), this PCNP would be a promising catalyst for HG. Therefore, in this study, a facile approach is developed to fabricate such a PCNP for H₂ generation (HG) from NaBH₄ hydrolysis. Specifically, a cobaltic hexagonal nanoplate-like coordination polymer, which is synthesized via coordinating Co²⁺ with thiocyanuric acid (TA), is adopted as a precursor. Through calcination, Co-TA (CTA) is transformed into hexagonal nanoplate-like Co₃O₄ with pores to become PCNP. More importantly, PCNP showed quite different surficial reactivity and textural properties from commercial Co₃O₄ nanoparticle (Co₃O₄ NP), enabling PCNP to possess a much more superior catalytic activity towards HG from NaBH₄ hydrolysis. PCNP also showed a comparatively low E_a of 35.12 kJ/mol in comparison with the reported catalysts, even precious metal catalysts, and it could be reused up to 10 cycles for HG with stable catalytic activities. These features confirm that PCNP is an advantageous catalyst for HG from NaBH₄ hydrolysis.     

Superefficient thin film multilayer catalyst for generating hydrogen from sodium borohydride

A multilayer catalyst consisting of a electrophoretically deposited thin film of carbon nanotubes (CNTs) on a substrate of carbon fibers, followed by a coating of polymer-derived silicon carbonitride (SiCN), which is then decorated with a monolayer of transition metals is shown to perform at the upperbound of the phenomemological prediction from an earlier work [1]. A figure-of-merit for first order kinetics is equal to 4600 L min⁻¹ [NaBH₄]⁻¹ g_met⁻¹, which is nearly 30 times the value reported in literature, is achieved. This high FOM is attributed to the CNT-thin film, as opposed to the thick CNT-paper used in previous work, thus needing merely 0.15 wt% quantities of precious metals for effective catalysis. This new architecture corroborates the concepts that: (i) the catalytic activity derives mainly from the surface of the CNT substrate, and (ii) the silicon carbonitride interlayer is instrumental in dispersing the transition metals into a monolayer. The hydrogen generation rate (HGR) for zero order kinetics, which is obtained when [NaBH₄] > 0.03 M, is measured to be 75 L min⁻¹ g_met⁻¹, which is among the higher values reported in the literature. The present multilayer catalysts are able to perform without fading for many cycles, presumably because the bondings in the substrate are predominantly covalent. This feature adds further uniqueness to this multilayer catalyst.     

Fast hydrogen generation from NaBH4 hydrolysis catalyzed by carbon aerogels supported cobalt nanoparticles

Carbon aerogels (CAs) with oxygen-rich functional groups and high surface area are synthesized by hydrothermal treatment of glucose in the presence of boric acid, and are used as the support for loading cobalt catalysts (CAs/Co). Cobalt nanoparticles distribute uniformly on the surface of ACs, creating highly dispersed catalytic active sites for hydrolysis of alkaline sodium borohydride solution. A rapid hydrogen generation rate of 11.22 L min⁻¹ g_(cobalt)⁻¹ is achieved at 25 °C by hydrolysis of 1 wt% NaBH₄ solution containing 10 wt% NaOH and 20 mg the CAs/Co catalyst with a cobalt loading of 18.71 wt%. Furthermore, various influences are systematically investigated to reveal the hydrolysis kinetics characteristics. The activation energy is found to be 38.4 kJ mol⁻¹. Furthermore, the CAs/Co catalyst can be reusable and its activity almost remains unchanged after recycling, indicating its promising applications in fuel cell.     

Acetic acid, a relatively green single-use catalyst for hydrogen generation from sodium borohydride

Acid-catalyzed hydrolysis of sodium borohydride (NaBH₄) has been studied (reactivity and kinetics) at high acid concentration (0.32 M). A mineral (hydrochloric acid, HCl) and an organic benign (acetic acid, CH₃COOH) acid have been chosen. Our study has three distinct objectives, namely: (i) combining the simplicity of the storage of solid NaBH₄ with the simplicity of the aqueous solution of acid; (ii) showing CH₃COOH can be as reactive as HCl in specific well-chosen operating conditions; and (iii) emphasizing the relative greenness of the CH₃COOH-based process. All of these objectives have been fulfilled and show that CH₃COOH is a benign relatively green acid catalyst of choice for catalyzing hydrogen generation from NaBH₄, the acid–water–NaBH₄ system being quite simple.     

Highly efficient acid-treated cobalt catalyst for hydrogen generation from NaBH4 hydrolysis

The effect of cobalt-based catalysts, i.e. CoCl₂(20 wt% Co)/Al₂O₃ treated by different acids, on NaBH₄ hydrolysis was investigated. Five acids were used: oxalic acid, citric acid, acetic acid, sulfuric acid and hydrochloric acid. Two ways of acid treatment were considered: (i) ex-situ addition of acid to CoCl₂(20 wt% Co)/Al₂O₃ at room temperature and (ii) in-situ addition by mixing CoCl₂, Al₂O₃ and acid (one-step process). Both ways showed that adding an acid to the catalyst contributed to an important increase of the catalytic activity towards the NaBH₄ hydrolysis. The best performances were obtained with the catalysts treated with either HCl or CH₃COOH as the global activity of CoCl₂(20 wt% Co)/Al₂O₃ was increased up to 50%.     

Investigation of hydrogen generation from sodium borohydride using different cobalt catalysts

Effective Co/Cu, CoB/Cu, and CoBM (M = Mo,Zn,Fe)/Cu catalysts were prepared on the copper surface by a simple electroless deposition method using a morpholine borane as a reducing agent in the glycine solution. The activity of the deposited catalysts was investigated for hydrogen generation from an alkaline sodium borohydride solution. It was determined that these synthesized catalysts demonstrated the catalytic activity for the hydrolysis reaction of NaBH₄. The lowest obtained activation energy (E_A) of the hydrolysis reaction of NaBH₄was 27 kJ mol^?1 for the CoBMo/Cu catalyst. The hydrogen generation rate of 15.30 ml min^?1 was achieved using CoBMo/Cu catalysts at 313 K and it increased ~3.5 times with the increase of temperature to 343 K. The highest hydrogen generation rate obtained by CoBMo/Cu films may be related to the hierarchical cauliflower-shaped 3D structures and the high roughness surface area. Moreover, the CoBMo/Cu catalyst showed an excellent reusability.     

Sustainable hydrogen production by catalytic hydrolysis of alkaline sodium borohydride solution using recyclable Co-Co2B and Ni-Ni3B nanocomposites

In this article, we report Co-Co₂B and Ni-Ni₃B nanocomposites as catalyst for hydrogen generation from alkaline sodium borohydride. Kinetic studies of the hydrolysis of sodium borohydride with Co-Co₂B and Ni-Ni₃B nanocomposites reveal that the concentration of NaBH₄ has no effect on the rate of hydrogen generation. Hydrolysis was found to be first order with respect to the concentration of catalyst. The catalytic activity of Co-Co₂B was found to be much higher than that of Ni-Ni₃B as inferred from the activation energies 35.245 KJ/mol and 55.810 kJ/mol, respectively. Co-Co₂B nanocomposites were found to be more magnetic than Ni-Ni₃B. These catalysts showed superior recyclability with almost the similar catalytic activities for several hydrolytic cycles supporting the principles of sustainability. Co-Co₂B catalyst showed hydrogen generation rate of about 4300 mL/min/g which is comparable to most of the reported good catalysts till date.