Steam reforming of ethanol over Co3O4–Fe2O3 mixed oxides

Co₃O₄, Fe₂O₃ and a mixture of the two oxides Co–Fe (molar ratio of Co₃O₄/Fe₂O₃ = 0.67 and atomic ratio of Co/Fe = 1) were prepared by the calcination of cobalt oxalate and/or iron oxalate salts at 500 °C for 2 h in static air using water as a solvent/dispersing agent. The catalysts were studied in the steam reforming of ethanol to investigate the effect of the partial substitution of Co₃O₄ with Fe₂O₃ on the catalytic behaviour. The reforming activity over Fe₂O₃, while initially high, underwent fast deactivation. In comparison, over the Co–Fe catalyst both the H₂ yield and stability were higher than that found over the pure Co₃O₄ or Fe₂O₃ catalysts. DRIFTS-MS studies under the reaction feed highlighted that the Co–Fe catalyst had increased amounts of adsorbed OH/water; similar to Fe₂O₃. Increasing the amount of reactive species (water/OH species) adsorbed on the Co–Fe catalyst surface is proposed to facilitate the steam reforming reaction rather than decomposition reactions reducing by-product formation and providing a higher H₂ yield.     

Effect of B2O3–Bi2O3–PbO frit on the performance of LaBaCo2O5+δ cathode for intermediate-temperature solid oxide fuel cells

The effects of B₂O₃–Bi₂O₃–PbO (BBP) frit on the electrochemical performance, electrical conductivity, and thermal expansion of LaBaCo₂O_5+δ (LBCO) cathode were investigated. BBP frit was found to be effective in lowering the sintering temperature of LBCO cathode by about 200 °C and in improving its electrochemical performance within the intermediate-temperature range of 600–800 °C. LBCO with 5 wt.% BBP frit cathode based on Sm_0.2Ce_0.8O_1.9 electrolyte showed the best electrochemical performance, i.e., the lowest area-specific resistance (ASR) and cathodic overpotential. The ASR values were about 64.1%, 66.1%, and 74.5% lower than those of LBCO at 700, 750, and 800 °C, respectively. The cathodic overpotential decreased from 51.0 mV for LBCO to 8.2 mV at a current density of 0.2 A cm⁻² at 700 °C. The electrical conductivity of LBCO with 5 wt.% BBP frit was about 320–330 S cm⁻¹ at 600–800 °C in air.     

Plasma-reduced Ni/γ–Al2O3 and CeO2–Ni/γ–Al2O3 catalysts for improving dry reforming of propane

Pristine Ni/γ–Al₂O₃ and CeO₂–Ni/γ–Al₂O₃ catalysts were prepared by co-impregnation technique for dry reforming of propane. X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM) and transmission electron microscopy (TEM) were used to examine the structure and morphology of the catalysts before and after the reforming reactions. The excellent interaction between catalyst active phases was observed in both CeO₂–Ni/γ–Al₂O₃ and Ni/γ–Al₂O₃ stabilized with polyethelene glycol (Ni/γ–Al₂O₃–PEG). Towards C₃H₈ and CO₂ conversion, the CeO₂–Ni/γ–Al₂O₃ and Ni/γ–Al₂O₃–PEG showed improved catalytic activity when compared to the pristine Ni/γ–Al₂O₃ catalyst. Interestingly, high H₂ concentration was achieved with the CeO₂–Ni/γ–Al₂O₃ and high CO concentration with the Ni/γ–Al₂O₃–PEG, which is due to the nanoconfinement of nickel particles within the support and favorable metal-support interaction as a result of plasma reduction. The CeO₂–Ni/γ–Al₂O₃ catalyst exhibited better stability for anti-sintering and coke resistance, thus exhibiting high reactivity and durability in the dry reforming.     

A study on electrical conductivity of chemosynthetic Al2O3–2SiO2 geoploymer materials

Al₂O₃–2SiO₂ amorphous powders are synthesized by sol–gel method with tetraethoxysilane (TEOS) and aluminum nitrate (ANN) as the starting materials. The microstructure and phase structure of the powders are investigated by SEM and XRD analysis. Geopolymer materials samples are prepared by mechanically mixing stoichiometric amounts of calcined Al₂O₃–2SiO₂ powders and sodium silicate solutions to allow a mass ratio of Na₂O/Al₂O₃ = 0.4, 0.375, 0.35, 0.325, 0.288, 0.26, 0.23 or 0.2 separately, and finally to form a homogenous slurry at a fixed H₂O/Na₂O mole ratio = 11.7. The results show that the synthetic Al₂O₃–2SiO₂ powders have polycondensed property and their compressive strengthes are similar to that of nature metakaolin geopolymer materials. The results also show that the water consumption is not the main influencing factor on electrical conductivity of harden geopolymer materials but it can intensively affect the microstructure of geopolymer materials. In addition, the electrical conductivity of harden geopolymer sample is investigated, and the results show that the geopolymer materials have a high ionic electrical conductivity of about 1.5 × 10⁻⁶ S cm⁻¹ in air at room temperature.     

Novel Ni–ZrO2 catalyst doped with Yb2O3 for ethanol steam reforming

A type of Yb₂O₃ doped Ni–ZrO₂ catalyst for ethanol steam reforming was developed, and displayed excellent catalyzing performance for the selective formation of H₂ and CO₂. Over a Ni_1.25Zr₁Yb_0.8 catalyst, STY(H₂) can maintain stable at the level of 0.396 mol h⁻¹ g⁻¹ (data taken 120 h after the reaction started) under the reaction conditions of 0.5 MPa and 723 K, which was 1.6 times that (0.247 mol h⁻¹ g⁻¹) of the Yb-free counterpart Ni_1.25Zr₁. Characterization of the catalyst revealed that dissolution of an appropriate amount of Yb³⁺ ions in the zirconia host resulted in the formation of the Zr–Yb composite oxide with cubic-ZrO₂ structure, c-(Zr–Yb)O_z, which inhibited effectively the transformation of c-ZrO₂ to thermodynamically more stable m-ZrO₂, thus avoiding sintering of the (Zr–Yb)O_z composite. It was demonstrated that the doping of Yb₂O₃ to Ni–ZrO₂ changed also the valence states or the micro-environments of the Ni-species at the quasi-active surface of the tested catalyst, which was conducive to inhibiting agglomeration of the Ni_x⁰–Niⁿ⁺ species active catalytically, with resulting in maintaining the high metallic nickel dispersion and inhibiting coking. The aforementioned two factors both contributed to improving the activity and operating stability as well as heat-resistant quality of the catalyst.     

Oxidative steam reforming of ethanol over Ni/Al2O3 catalysts promoted by CeO2, ZrO2 and CeO2–ZrO2

Oxidative steam reforming of ethanol at low oxygen to ethanol ratios was investigated over nickel catalysts on Al₂O₃ supports that were either unpromoted or promoted with CeO₂, ZrO₂ and CeO₂–ZrO₂. The promoted catalysts showed greater activity and a higher hydrogen yield than the unpromoted catalyst. The characterization of the Ni-based catalysts promoted with CeO₂ and/or ZrO₂ showed that the variations induced in the Al₂O₃ by the addition of CeO₂ and/or ZrO₂ alter the catalyst's properties by enhancing Ni dispersion and reducing Ni particle size. The promoters, especially CeO₂–ZrO₂, improved catalytic activity by increasing the H₂ yield and the CO₂/CO and the H₂/CO values while decreasing coke formation. This results from the addition of ZrO₂ into CeO₂. This promoter highlights the advantages of oxygen storage capacity and of mobile oxygen vacancies that increase the number of surface oxygen species. The addition of oxygen facilitates the reaction by regenerating the surface oxygenation of the promoters and by oxidizing surface carbon species and carbon-containing products.     

Nanostructured palladium–La0.75Sr0.25Cr0.5Mn0.5O3/Y2O3–ZrO2 composite anodes for direct methane and ethanol solid oxide fuel cells

A palladium-impregnated La_0.75Sr_0.25Cr_0.5Mn_0.5O_3−δ/yttria-stabilized zirconia (LSCM/YSZ) composite anode is investigated for the direct utilization of methane and ethanol fuels in solid oxide fuel cells (SOFCs). Impregnation of Pd nanoparticles significantly enhances the electrocatalytic activity of LSCM/YSZ composite anodes for the methane and ethanol electrooxidation reaction. At 800 °C, the maximum power density is increased by two and eight times with methane and ethanol fuels, respectively, for a cell with the Pd-impregnated LSCM/YSZ composite anode, as compared with that using a pure LSCM/YSZ anode. No carbon deposition is observed during the reaction of methane and ethanol fuels on the Pd-impregnated LSCM/YSZ composite anode. The results show the promises of nanostructured Pd-impregnated LSCM/YSZ composites as effective anodes for direct methane and ethanol SOFCs.     

Metal-supported solid oxide fuel cells with in-situ sintered (Bi2O3)0.7(Er2O3)0.3–Ag composite cathode

Metal-supported solid oxide fuel cells (SOFCs) containing porous 430L stainless steel support, Ni-YSZ anode and YSZ electrolyte were fabricated by tape casting, laminating and co-firing in a reduced atmosphere. (Bi₂O₃)_0.7(Er₂O₃)_0.3–Ag composite cathode was applied by screen printing and in-situ sintering. The polarization resistances of the composite cathode were 1.18, 0.48, 0.18, 0.09 Ω cm² at 600, 650, 700 and 750 °C, respectively. A promissing maximum power density of 568 mW cm⁻² at 750 °C was obtained of the single cell. Short-term stability was measured as well.     

Syngas production by CO2 reforming of coke oven gas over Ni/La2O3–ZrO2 catalysts

Syngas production by CO₂ reforming of coke oven gas (COG) was studied in a fixed-bed reactor over Ni/La₂O₃–ZrO₂ catalysts. The catalysts were prepared by sol–gel technique and tested by XRF, BET, XRD, H₂-TPR, TEM and TG–DSC. The influence of nickel loadings and calcination temperature of the catalysts on reforming reaction was measured. The characterization results revealed that all of the catalysts present excellent resistance to coking. The catalyst with appropriate nickel content and calcination temperature has better dispersion of active metal and higher conversion. It is found that the Ni/La₂O₃–ZrO₂ catalyst with 10 wt% nickel loading provides the best catalytic activity with the conversions of CH₄ and CO₂ both more than 95% at 800 °C under the atmospheric pressure. The Ni/La₂O₃–ZrO₂ catalysts show excellent catalytic performance and anti-carbon property, which will be of great prospects for catalytic CO₂ reforming of COG in the future.     

Characterization and activity test of commercial Ni/Al2O3, Cu/ZnO/Al2O3 and prepared Ni–Cu/Al2O3 catalysts for hydrogen production from methane and methanol fuels

In this study, methane and methanol steam reforming reactions over commercial Ni/Al₂O₃, commercial Cu/ZnO/Al₂O₃ and prepared Ni–Cu/Al₂O₃ catalysts were investigated. Methane and methanol steam reforming reactions catalysts were characterized using various techniques. The results of characterization showed that Cu particles increase the active particle size of Ni (19.3 nm) in Ni–Cu/Al₂O₃ catalyst with respect to the commercial Ni/Al₂O₃ (17.9). On the other hand, Ni improves Cu dispersion in the same catalyst (1.74%) in comparison with commercial Cu/ZnO/Al₂O₃ (0.21%). A comprehensive comparison between these two fuels is established in terms of reaction conditions, fuel conversion, H₂ selectivity, CO₂ and CO selectivity. The prepared catalyst showed low selectivity for CO in both fuels and it was more selective to H₂, with H₂ selectivities of 99% in methane and 89% in methanol reforming reactions. A significant objective is to develop catalysts which can operate at lower temperatures and resist deactivation. Methanol steam reforming is carried out at a much lower temperature than methane steam reforming in prepared and commercial catalyst (275–325 °C). However, methane steam reforming can be carried out at a relatively low temperature on Ni–Cu catalyst (600–650 °C) and at higher temperature in commercial methane reforming catalyst (700–800 °C). Commercial Ni/Al₂O₃ catalyst resulted in high coke formation (28.3% loss in mass) compared to prepared Ni–Cu/Al₂O₃ (8.9%) and commercial Cu/ZnO/Al₂O₃ catalysts (3.5%).     

Hydrogen production by steam reforming of ethanol over mesoporous Ni–Al2O3–ZrO2 aerogel catalyst

A mesoporous Ni–Al₂O₃–ZrO₂ aerogel (Ni–AZ) catalyst was prepared by a single-step epoxide-driven sol–gel method and a subsequent supercritical CO₂ drying method. For comparison, a mesoporous Al₂O₃–ZrO₂ aerogel (AZ) support was prepared by a single-step epoxide-driven sol–gel method, and subsequently, a mesoporous Ni/Al₂O₃–ZrO₂ aerogel (Ni/AZ) catalyst was prepared by an incipient wetness impregnation method. The effect of preparation method on the physicochemical properties and catalytic activities of Ni–AZ and Ni/AZ catalysts was investigated. Although both catalysts retained a mesoporous structure, Ni/AZ catalyst showed lower surface area than Ni–AZ catalyst. From TPR, XRD, and H₂–TPD results, it was revealed that Ni–AZ catalyst retained higher reducibility and higher nickel dispersion than Ni/AZ catalyst. In the hydrogen production by steam reforming of ethanol, both catalysts showed a stable catalytic performance with complete conversion of ethanol. However, Ni–AZ catalyst showed higher hydrogen yield than Ni/AZ catalyst. Superior textural properties, high reducibility, and high nickel surface area of Ni–AZ catalyst were responsible for its enhanced catalytic performance in the steam reforming of ethanol.     

Hydrogen production from oxidative steam-reforming of n-propanol over Ni/Y2O3–ZrO2 catalysts

Oxidative steam reforming (OSR) of n-propanol was studied over new Ni catalysts (ca. 7% Ni wt/wt) supported on Y₂O₃–ZrO₂ oxides with different yttrium content (2–41 % Y₂O₃ wt/wt). Materials were characterized by X-ray diffraction, temperature-programmed reduction, X-ray photoelectron and Raman spectroscopy, scanning electron microscopy with energy dispersive X-ray analysis and high resolution transmission electron microscopy. Samples were used in calcined form and tested in the temperature range 673–773 K using a reactant feed of n-propanol/water/O₂ at a molar ratio 1/9/0.5. Hydrogen production is related with the support composition and Ni dispersion.     

Development of Fe2O3–TiO2 mixed oxide incorporated Ni–P coating for electrocatalytic hydrogen evolution reaction

Considering the electronic parameters and chemical characteristics, a synergistic catalytic effect of Fe₂O₃ along with TiO₂ could be achieved for electrochemical reactions if both the oxides are produced in a mixed oxide form. The present study explored the mixed oxide composite viz; Fe₂O₃–TiO₂, synthesized via thermal decomposition method, to increase the catalytic efficiency of Ni–P electrodes, the well known catalytic electrodes for hydrogen evolution reaction in alkaline medium. The incorporation of the Fe₂O₃–TiO₂ mixed oxide into Ni–P matrix substantially reduced overpotential during hydrogen evolution reaction (HER) in 32% NaOH solution. A significant improvement on the electrochemical activity of the Ni–P coated electrodes was achieved as evidenced from the results of Tafel and impedance studies. The incorporation of Fe₂O₃–TiO₂ mixed oxide composite into the Ni–P matrix has improved both metallurgical and electrochemical characteristics and hence its amount of incorporation should be optimum. The electrodes exhibited high stability under dynamic experimental conditions. The role of the composite and the possible mechanism are discussed in this paper.     

Rh promoted and ZrO2/Al2O3 supported Ni/Co based catalysts: High activity for CO2 reforming,steam–CO2 reforming and oxy–CO2 reforming of CH4

Ni (2.5 wt%) and Co (2.5 wt%) supported over ZrO₂/Al₂O₃ were prepared by following a hydrolytic co-precipitation method. The synthesized catalysts were further promoted by Rh incorporation (0.01–1.00 wt%) and tested for their catalytic performance for dry CO₂ reforming, combined steam–CO₂ reforming and oxy–CO₂ reforming of methane for production of syngas. The catalysts were characterized by using N₂ physical adsorption, XRD, H₂–TPR, SEM, CO₂–TPD, NH₃–TPD, TEM and TGA. The results revealed that ZrO₂ phase was in crystalline form in the catalysts along with amorphous Al oxides. Ni and Co were confirmed to be in their respective spinel phases that were reducible to metallic form at 800 °C under H₂. Ni and Co were well dispersed with their nano-crystalline nature. The catalyst with 0.2% loading of Rh showed superior performance in the studied reactions for reforming of methane. This catalyst also showed good coke resistance ability for dry CO₂ reforming reaction with 3.8 wt% of carbon formation during the reaction as compared to 11.6 wt% carbon formation over the catalyst without Rh. The catalyst performance was stable throughout the reaction time for CH₄ conversions, irrespective of carbon formation with slight decline (～1%) in CO₂ conversion. For dry CO₂ reforming reaction, this catalyst showed good conversion for both CH₄ and CO₂ (67.6% and 71.8% respectively) with a H₂/CO ratio of 0.84, while for the Oxy-CO₂ reforming reaction, the activity was superior with CH₄ and CO₂ conversions (73.7% and 83.8% respectively) and H₂/CO ratio of 1.05.     

The oxygen-releasing step in the water splitting cycle by MnFe2O4–Na2CO3 system

Investigation of the feasibility of the thermochemical two-step water splitting cycle based on MnFe₂O₄/Na₂CO₃ system is reported. Influence of temperature and carbon dioxide pressure on the oxygen-releasing step was investigated. XRD analysis was applied to obtain phase identification of reacted powders at investigated experimental conditions. Different sodium sub-stoichiometric Na_1−δ(Mn_1/3Fe_2/3)O_2−δ/2 compounds were observed and their structure determined by using Rietveld analysis. Selected experimental conditions permitted to define a T/pCO2$T/p_{{\text{CO}}_{\text{2}}}$ phase diagram, showing different solid phases coexistence regions. Experimental conditions that permit complete regeneration of the initial MnFe₂O₄/Na₂CO₃ mixture were identified (field I in the reported diagram), demonstrating the possibility of full chemical cyclical operation of the system.     

Interfacial study between high temperature SiO2–B2O3–AO–La2O3 (A = Sr,Ba) glass seals and Crofer 22APU for solid oxide fuel cell applications

In the present work, the adhesion and chemical compatibility of two glass compositions are investigated with interconnect Crofer 22APU as a function of different heating durations for solid oxide fuel cell applications. Initially, the selected glasses have been characterized using differential thermal analyzer and dilatometer to check their suitability as a sealing material. After that, Crofer 22APU/glass–ceramics are joined to make diffusion couples. Furthermore, these diffusion couples have been heat-treated at 850 °C for different time durations of 5, 100 and 750 h and morphologically characterized. X-ray diffraction (XRD) indicates surface crystallization of various crystalline phases formed in the glass/Crofer 22APU diffusion couple. Coefficient of thermal expansion (CTE) of both the glasses is in good agreement with the CTE of Crofer 22APU. The overall analysis of resulting microstructure by scanning electron microscopy (SEM)/electron probe microanalysis (EPMA) revealed improvement in adhesion with increase in time duration of heat-treatment. Both the sealants have not shown delamination with Crofer 22APU interface even after prolonged duration of heat-treatment. The absence of unwanted oxide products in all the diffusion couples further confirms high gas tightedness and hermeticity of seals with low embrittlement.     

Releasing 9.6 wt% of H2 from Mg(NH2)2–3LiH–NH3BH3 through mechanochemical reaction

Ball milling the mixture of Mg(NH₂)₂, LiH and NH₃BH₃ in a molar ratio of 1:3:1 results in the direct liberation of 9.6 wt% H₂ (11 equiv. H), which is superior to binary systems such as LiH–AB (6 equiv. H), AB–Mg(NH₂)₂ (No H₂ release) and LiH–Mg(NH₂)₂ (4 equiv. H), respectively. The overall dehydrogenation is a three-step process in which LiH firstly reacts with AB to yield LiNH₂BH₃ and LiNH₂BH₃ further reacts with Mg(NH₂)₂ to form LiMgBN₃H₃. LiMgBN₃H₃ subsequently interacts with additional 2 equivalents of LiH to form Li₃BN₂ and MgNH as well as hydrogen.     

MgH2–Nb2O5 investigated by in situ synchrotron X-ray diffraction

In situ real time synchrotron radiation powder X-ray diffraction (SR-PXD) experiments are utilized to study changes in the crystalline compounds under dynamic hydrogenation and dehydrogenation reactions of MgH₂ ball milled with 8 mol% Nb₂O₅. The ball milling conditions were systematically varied to prepare three samples with different reactivity. Up to eight full cycles of hydrogen release and uptake were investigated for each sample, which reveal that Nb₂O₅ reacts with Mg forming a ternary oxide, Mg_xNb_1−xO. The PXD data for the ternary oxide is similar to that observed for the isostructural compounds MgO and NbO although shifted to lower Bragg diffraction angles revealing an expansion of the unit cell. Rietveld refinements suggest that Mg_xNb_1−xO has a limiting composition of x ∼ 0.6 after eight cycles of hydrogen release and uptake. At elevated temperatures Nb(II) is reduced to metallic Nb(0) and extracted from the ternary oxide and forms in a reaction with Mg. This work suggests that a ternary solid solution Mg_xNb_1−xO is the active material responsible for the prolific kinetic properties for the additive Nb₂O₅. Mg_0.6Nb_0.4O has a ∼4.6% larger unit cell volume as compared to the binary oxides, MgO and NbO, which may lead to formation of cracks and hydrogen diffusion pathways in dense magnesium oxide surface layers.