Sintering behavior of Cr2O3–Al2O3 ceramics

We investigated the sintering behavior of Cr₂O₃–Al₂O₃ ceramic materials. In our observation of the isothermal shrinkage behavior of Cr₂O₃–Al₂O₃ ceramic, the activation energy of sintering reaction was measured to be 102 kJ/mol, that is, the near value of the activation energy of diffusion of Al ions in Al₂O₃ single crystal. Therefore the diffusion of cations is believed to control the sintering behavior of this material. With the addition of TiO₂, (the compound chosen to accelerate the diffusion of cations) to Cr₂O₃–Al₂O₃, the sintering behavior was accelerated.     

Effect of CeO2 and La2O3 on the Activity of CeO2−La2O3/Al2O3-Supported Pd Catalysts for Steam Reforming of Methane

The effect of the addition of CeO₂ or La₂O₃ on the surface properties and catalytic behaviors of Al₂O₃-supported Pd catalysts was studied in the steam reforming of methane. The FTIR spectroscopy of adsorbed CO and the Pd dispersion suggest the partial coverage of Pd⁰ by ceria or lanthana species. This could lead to the formation of an adduct MPd _x O (M = Ce or La) at the surface of the metal crystallites. The addition of ceria or lanthana resulted in an increase of the turnover rate and specific rate for steam reforming of methane. One possible explanation if that the Pd⁰*Pd^δ+O–M interfacial species (M = Ce or La) are oxidized by H₂O or CO₂, promoting the O* transfer to the metal surface. This could facilitate the removal of C* species from the metal surface, resulting in the increase of specific reaction rate and increase of the accessibility of CH₄ to metal active sites.     

Influence of annealing treatment on magnetic properties of Fe2O3/SiO2 and formation of ε-Fe2O3 phase

Magnetic properties of Fe₂O₃/SiO₂ samples were studied after being produced by sol-gel synthesis and formation of ε-Fe₂O₃ polymorph. Samples were thermally treated, using different annealing temperatures and annealing times. The size and morphological characteristics of the iron oxide nanoparticles were examined using a TEM microscope. We used the “ellipticity of shapes”, which is a measure of how much the shape of a nanoparticle differs from a perfect ellipse, in order to quantitatively describe morphological properties of nanoparticles. Coercivity measurements were used to identify and monitor the formation of the epsilon-iron oxide phase during the thermal treatments (annealing). Coercivity values were in the range from 1.2 to 15.4 kOe, which is in accordance with previous experience regarding the existence of ε-Fe₂O₃. We have determined the optimal formation conditions for the ε-Fe₂O₃ polymorph (t=1050 °C for 7 h, H_C=15.4 kOe), as well as the narrow temperature interval (1050–1060 °C) in which the polymorph abruptly vanished (H_C=2300 Oe), on the basis of results of the magnetic properties. The threshold temperature for the ε-Fe₂O₃ phase transformation was measured as 1060 °C. We found that different annealing temperatures and annealing times significantly affected magnetic properties of the examined samples.     

Determination of New α-312 MAX phases of Zr3InC2 and Hf3InC2

Present work successfully synthesized two new α-312 MAX phase compounds of Zr₃InC₂ and Hf₃InC₂ using spark plasma sintering. The crystal structure and microstructure of two new compounds were characterized by combining X-ray diffraction (XRD) and scanning electron microscopy (SEM). With typical crystal structure of MAX phase, the obvious layered features on the fracture surface of Zr₃InC₂ and Hf₃InC₂ grains were observed. The lattice parameters of these two new MAX phase compounds were confirmed as a = 3.3515(3) Å, c = 20.2515(9) Å for Zr₃InC₂, and a = 3.3370(3) Å, c = 19.9560(1) Å for Hf₃InC₂, respectively. Also, the atomic positions of Zr₃InC₂ and Hf₃InC₂ were determined as M1 at (0, 0, 0), M2 at (1/3, 2/3, 0.12774[Zr]/0.12455[Hf]), In at (0, 0, 1/4), and C at (1/3, 2/3, 0.57087[Zr]/0.54894[Hf]). Two new sets of XRD patterns of Zr₃InC₂ and Hf₃InC₂ were collected.     

Effect of adding Y2O3 on structural and mechanical properties of Al2O3–ZrO2 ceramics

The effects of adding 1–8 wt% Y₂O₃ on phase formation and fracture toughness of Al₂O₃–xZrO₂–Y₂O₃(AZY) ceramics were studied. Phase formations of the samples were characterized by the X-ray diffraction (XRD) technique. It was found that the major phase was rhombohedral-Al₂O₃, while the minor phase consisted of the monoclinic-ZrO₂, tetragonal-ZrO₂ and monoclinic-Y₂O₃. It was found that Y₂O₃ contents did not clearly influence grain shape of AZY ceramics. The results obtained from the microhardness test could be used to evaluate the fracture toughness. It was found that the smaller grains had high fracture toughness. The maximum fracture toughness of 4.827 MPa m^1/2 was obtained from 4 wt% Y₂O₃. Refinement of lattice parameters using Rietveld analysis revealed the quantitative phases of AZY ceramics. This shows that under adding Y₂O₃ conditions the proportion of tetragonal-ZrO₂ phase plays an important role for the mechanical properties of AZY ceramics.     

Promotional effect of H2O on the activity of In2O3‐doped Ga2O3–Al2O3 for the selective reduction of nitrogen monoxide

Effect of metal oxide additives on the catalytic performance of Ga₂O₃–Al₂O₃ prepared by the sol–gel method for the selective reduction of NO with propene in the presence of oxygen was studied. Of several metal oxide additives, the addition of In₂O₃ enhanced drastically the activity of Ga₂O₃–Al₂O₃ for NO reduction by propene in the presence of H₂O. In addition, the activity of In₂O₃‐doped Ga₂O₃–Al₂O₃ catalyst was extremely intensified by the presence of H₂O below 350°C. The promotional effect of H₂O was interpreted by the suppression of undesirable propene oxidation and the removal of carbonaceous materials deposited on the catalyst surface. We also found that close interaction of In₂O₃ and Ga₂O₃ is necessary for the enhancement of activity by H₂O. A lot of hydrocarbons except methane and oxygenated compounds served as good reducing agents, among which propene and 2‐propanol were the most efficient ones. In₂O₃‐doped Ga₂O₃–Al₂O₃ catalyst was capable of reducing NO into N₂ quite efficiently in the presence of H₂O at a very high space velocity. This revised version was published online in July 2006 with corrections to the Cover Date.     

Pixelated sintering of α-Al2O3

The sintering of α-alumina by a brand new and innovative technique, called pixelated sintering (PS), is here studied. Densification and grain growth by PS of perfectly controlled granular compacts are analysed and compared to results obtained using Spark Plasma Sintering (SPS) and Pressure-Less SPS (PL-SPS). Materials are exposed to the same temperature profiles whatever the sintering technique used in order to assess the potential of PS in terms of microstructure control. It is shown that PS can be used as an alternative technique to SPS for fast sintering with the advantages of a much simpler and cost-effective set-up, as well as a better control of the localised heat input. PS also appears to be a very modular technology in the way it controls the temperature gradients allowing its implementation for multi-step sintering approaches, as well as for the fabrication of large and complex parts.     

Coarsening of Mesoporous α-Al2 3 Ceramics

Until recently, the processing of high surface area alumina ceramics has been restricted to transitional phases such as , , and . In this study, a nanocrystalline -Al_{2 3} powder (100 m²/g) was processed into mesoporous -Al_{2 3} ceramics with surface areas in the range 20 to 80 m²/g. Hence, the opportunity exists to study the effect of thermal treatment on the pore structure of a high surface area -Al_{2 3} ceramic in the temperature range 600°C to 1000°C. The reduction in surface area was characterized as pure coarsening by surface diffusion. Examination of the pore structure showed both intraparticle pores and interparticle pores in the temperature range 600°C to 800°C and only interparticle pores above 800°C. The powder particles were dense and polycrystalline. However, much of their internal structure is lost in heat treatments above 1000°C.     

Enhanced Activity of Spinel-type Ga2O3–Al2O3 Mixed Oxide for the Dehydrogenation of Propane in the Presence of CO2

Catalytic performance of a series of Ga₂O₃–Al₂O₃ mixed oxides prepared by alcoholic-coprecipitation method for the dehydrogenation of propane in the presence of CO₂ was investigated. It is shown that the combination of Ga and Al oxides greatly improved the performance of the Ga₂O₃-based materials for catalytic dehydrogenation of propane, with the highest performance attainable at a Ga₂O₃–Al₂O₃ catalyst with a 20 mol% aluminum content. While the same tendency was observed for the specific activity normalized by BET surface area, significantly enhanced stability was achieved for Ga₂O₃–Al₂O₃ with higher aluminum content. X-ray diffraction (XRD) revealed that a homogeneous spinel-type Ga₂O₃–Al₂O₃ solid solution is uniformly formed by substitution of Ga³⁺ for Al³⁺ in the Al₂O₃ lattice. The enhanced activity of Ga₂O₃–Al₂O₃ mixed oxides was accounted for by the abundance of surface weak acid sites due to the synergetic interaction between Ga₂O₃ and Al₂O₃ in the solid solution systems.     

Characterization of chemosynthetic H3PO4–Al2O3–2SiO2 geopolymers

Pure chemosynthetic Al₂O₃–2SiO₂ powders fabricated by a sol–gel method exhibit high phosphoric acid-activated properties and high compressive strengths. The phosphoric acid-activated properties could be characterized by compressive strength. The phase structure evolution of synthetic powders and the resulting geopolymers were investigated by DTA-TG, XRD, FTIR and MAS NMR analysis. These results show that the phosphoric acid-activation region of the synthetic powders was in the range of 200–800 °C, which was much lower than the temperature at which kaolinite was converted into metakaolinite. ³¹P MAS NMR analysis revealed that [PO₄] tetrahedra were part of the geopolymer structure.     

The characteristics of ZnO–Bi2O3-based varistor ceramics doped with Y2O3 and varying amounts of Sb2O3

ZnO–Bi₂O₃-based varistor samples doped with 0.45 mol% of Y₂O₃ and varying amounts of Sb₂O₃ in the range from 1.8 to 0.0 mol% were fired at 1230 °C. Only in the samples co-doped with Sb₂O₃ did doping with Y₂O₃ resulted in the formation of a fine-grained Bi–Zn–Sb–Y–O phase (the Y₂O₃-containing phase) at the grain boundaries, which very effectively hinders the grain growth. Despite of a decrease in the amount of added Sb₂O₃ from 1.8 to 0.45 mol% and a significant decrease in the amount of spinel phase the samples had a similar ZnO grain size and a threshold voltage of 200 V/mm. The results confirmed that doping with Y₂O₃ is a very promising route for the production of fine-grained high-voltage ZnO–Bi₂O₃-based varistor ceramics, and determining the proper amounts of added Sb₂O₃ and Y₂O₃ is of great importance.     

A Significant Role of Tb2O3 on the Optical Properties and Radiation Shielding Performance of Ga2O3–B2O3–Al2O3–GeO2 Glasses

Journal of Inorganic and Organometallic Polymers and Materials - This research article focuses on the significant role of Tb2O3 content on the optical properties and radiation shielding performance...     

Sintering of α-Al2O3-seeded nanocrystalline γ-Al2O3 powders

This paper demonstrates that seeding nanocrystalline transition alumina powders is a viable option for producing high quality, alumina-based ceramics. By using α-Al₂O₃ concentrations of ⩾1.25 wt.% α-Al₂O₃ seed particles (equivalent to 5 ×10¹⁴ seeds/cm³ of γ-Al₂O₃) the sintering temperature is reduced from 1600°C for unseeded γ-Al₂O₃ to 1300–1400°C in dry pressed powders. The scale of the sintered microstructure is related to N_v^−1/3 and thus a 100-nm grain size is obtained. It is apparent that seeding is necessary for producing dense, alumina-based ceramics from nanocrystalline transition alumina powders.     

Melt extraction processing of structural Y2O3–Al2O3 fibers

Compounds in the system Y₂O₃-Al₂O₃ are promising materials for optical, electronic and structural applications. In this study, a melt extraction process with a new approach to making ceramic fibers was used to produce amorphous fibers in the Y₂O₃–Al₂O₃ system within the 20–30-micron size range. Smooth and uniform cross section fibers with relatively high tensile strength were obtained depending on the wheel velocity. X-ray diffraction of as-extracted fibers revealed the non-crystalline nature of the yttria-alumina compositions. The crystallization and glass transition temperatures of non-crystalline fibers were determined using differential thermal analysis (DTA). Crystalline phases were identified by X-ray diffraction in the fibers after heat treatment.     

Mechanism of Self-Propagating High-Temperature Synthesis of AlB2–Al2O3 Composite Powders

Refractories and Industrial Ceramics - The mechanism of self-propagating high-temperature synthesis (SHS) of AlB2–Al2O3 composite powders was studied using the combustion front quenching...     

Effect of Tungsten Oxide on the Crystallization Properties of Glasses of the B2O3–La2O3–Nb2O5 System

Glass Physics and Chemistry - The effect of tungsten oxide on the crystallization properties of glasses of the 37.5B2O3 22.5La2O3 (40 – x)Nb2O5 xWO3 (where x = 10, 15, 20, 30, 40 mol %)...     

Effect of varying Al2O3 contents of CaO–Al2O3–SiO2 slags on lumped MgO dissolution

This study utilized the single hot thermocouple technique to examine the dissolution behavior of lumped magnesium oxide (MgO) in CaO–Al₂O₃–SiO₂ ternary slags. The aluminum oxide (Al₂O₃) content in the slag (C/S = 1) varied from 10% to 30%; the MgO sphere with a diameter of 1 mm was placed in molten slags at 1,550 °C. Results showed that the dissolution rate decreased as the Al₂O₃ content increased up to 20%. Over 20% Al₂O₃, MgAl₂O₄ was formed at the interface of MgO and it did not fully melt at 30% Al₂O₃. The dissolution behavior and the formation of MgAl₂O₄ were analyzed by a phase diagram provided by Factsage 7.0 software. In the case of less than 20% Al₂O₃ content, apparent sphere radii were measured; the shrinking core model was then applied to understand the dissolution mechanism. The dissolution rate of both slags was controlled by boundary layer diffusion. The dissolution rate at 20% Al₂O₃ slag appeared to fit the behavior to the boundary layer diffusion, although it deviated during the middle stage of the dissolution because of MgAl₂O₄ formation. The 10% Al₂O₃ slag fitted well to the boundary layer diffusion curve; the obtained diffusion coefficient was 0.94 × 10⁻⁹ m²/s.     

Influence of Ti3AlC2 addition on water vapor resistance of low-carbon Al2O3–C refractories

Al₂O₃–C refractories are potential candidates for use in gasifiers, and they are Cr₂O₃-free. However, the oxidation of the carbon species and ceramic phases within the high-temperature water vapor environment may deteriorate the integrity of the working lining. Ti₃AlC₂ has been verified as an effective antioxidant for Al₂O₃–C refractories in air. In this study, the structural transformation of Ti₃AlC₂ during heat treatment and the water vapor resistance of Ti₃AlC₂-containing Al₂O₃–C refractories are investigated. The results show that the oxidation of Ti₃AlC₂ and Si in the matrix contributes to the in situ formation of a multilayer core–shell structure of TiC–AlTi₂O₅–Al₆Si₂O₁₃. These structural evolutions improve densification and stimulate pore size refinement, which enhances the mechanical properties and thermal stress resistance of the specimens. In particular, the refined pore size contributes to the significantly improved water vapor resistance at high temperatures.     

Effect of Al_2O_3-SiC Composite Powder on Properties of Al_2O_3-SiC一C Bricks

Al2O3- SiC- C specimens were prepared using white fused corundum( 3- 1,≤1 and ≤0. 044 mm),Al2O3- SiC composite powders( d50≤5 μm),α-Al2O3micropowder( d50= 1. 2 μm),SiC powder( ≤0. 044mm),flake graphite( ≤0. 088 mm),Si powder( d50= 42. 8 μm) and B4C powder( d50≤10 μm) as main starting materials,and thermosetting phenolic resin as binder. 4%,8%,12% and 16%( in mass,the same hereinafter) of Al2O3- SiC composite powders substituted the same quantity of α-Al2O3micropowder + SiC powder.Effects of composite powder additions on apparent porosity,bulk density,cold modulus of rupture,cold crushing strength,hot modulus of rupture( 1 400 ℃),therma shock resistance( 1 100 ℃,water quenching) and oxidation resistance( 1 000 and 1 500 ℃) of Al2O3- SiC- C specimens after 180 ℃ curing,1 000 ℃ 3 h carbon-embedded firing and 1 500 ℃ 3 h carbon-embedded firing,respectively,were researched. The results indicate that:( 1) with the increase of Al2O3- SiC composite powder,cold strengths of the cured specimens decline,those of the specimens fired at 1 000 ℃ change a little,and those of the specimens fired at 1 500 ℃ change a little except for an obvious improvement of cold crushing strength;( 2) with the increase of Al2O3- SiC composite powder,hot modulus of rupture at 1 400 ℃ decreasesand thermal shock resistance enhances significantly;( 3) when Al2O3- SiC composite powder addition is4%,the oxidation resistance at 1 500 ℃ is the best,and the reason may be the composite powder is finer and more active,which is beneficial to form dense mullite protective layer to retard the O2diffusion into the specimens.     

Upconversion thermal enhancement of 2H11/2→4I15/2 of Er3+ and blue emission of impurity Tm3+ in Sr3(PO4)2:Er3+/Yb3+

A series of Sr_2.99-x(PO₄)₂:.01Er³⁺/xYb³⁺ (x = .02, .04, .06, .08, .10) phosphors in the presence of impurity Tm³⁺ were synthesized by high temperature solid-state method, and X-ray diffraction results show that these samples are pure R-3 m(166) space group phase. The upconversion luminescence (UCL) of Er³⁺ and impurity Tm³⁺ under 980-nm laser excitation were investigated, and the results show that the intense blue UCL of impurity Tm³⁺ and thermal enhancement of ²H_11/2→⁴I_15/2 of Er³⁺ simultaneously exist. When Er³⁺ doping concentration is kept at .01, both the blue UCL intensity of impurity Tm³⁺ and green and red UCL intensity of Er³⁺ reach the maximum at Yb³⁺ doping concentration of .08. The thermal enhancement effect of ²H_11/2→⁴I_15/2 of Er³⁺ was observed as high as 3.27 times from 303 to 723 K, which is because of lattice distortion and phonon-assisted transition. In addition, the optical temperature performance of Sr_2.91(PO₄)₂:.01Er³⁺/.08Yb³⁺ sample was studied, and the maximum absolute temperature sensitivity was calculated as .00623 K⁻¹ at 538 K. This study suggests that Sr₃(PO₄)₂:Er³⁺/Yb³⁺ phosphors in the presence of impurity Tm³⁺ have a promising application prospect as optical temperature sensor at high temperature.