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1.
In the current study, quantitative measurements for grain boundary sliding (GBS) in ultrafine-grained (UFG) 5083 Al by atomic force microscopy (AFM) were performed. An ion beam polishing and etching technique was used to reveal grain boundaries in the alloy for AFM characterization. A comparison between the average grain sizes measured from AFM images and those estimated from transmission electron microscopy micrographs and electron backscatter diffraction (EBSD) maps showed excellent agreement. The vertical offset of GBS was measured by comparing predeformation and postdeformation AFM images. By analyzing these measurements, the contribution of GBS to the total tensile strain in 5083 Al was estimated as 25 pct at a strain rate of 10−4 seconds−1 and a temperature of 473 K (200 °C). It was demonstrated that the relatively low value of the contribution of GBS to the total strain is most likely the result of testing UFG 5083 Al under experimental conditions that favor the dominance of region I (low-stress region) of the sigmoidal behavior characterizing high-strain-rate superplasticity, which was reported previously for the alloy.  相似文献   

2.
The ductility and creep of bulk ultra-fine-grained (UFG) 5083 Al (grain size ∼440 nm) processed by gas atomization, cryomilling, and consolidation were studied in the temperature range 523 to 648 K. Also, the creep microstructure developed in the alloy was examined by means of transmission electron microscopy (TEM). The ductility as a function of strain rate exhibits a maximum that shifts to higher strain rates with increasing temperature. An analysis of the experimental data indicates that the true stress exponent is about 2, and the true activation energy is close to that anticipated for boundary diffusion in 5083 Al. These creep characteristics along with the ductility behavior of 5083 Al are a reflection of its creep behavior as a superplastic alloy and not as a solid-solution alloy. In addition, the observation of elongations of more than 300 pct at strain rates higher than 0.1 s−1 is indicative of the occurrence of high-strain-rate (HSR) superplasticity. Microstructural evidence for the occurrence of HSR superplasticity includes the retention of equiaxed grains after deformation, the observation of features associated with the occurrence of grain boundary sliding, and the formation of cavity stringers. Grain size stability during the superplastic deformation of the alloy is attributed to the presence of dispersion particles that are introduced during gas spraying and cryomilling. These particles also serve as obstacles for dislocation motion, which may account for the threshold stress estimated from the creep data of the alloy.  相似文献   

3.
The low-temperature superplasticity of ultra-fine-grained (UFG) Ti-6Al-4V was established as a function of temperature and strain rate. The equiaxed-alpha grain size of the starting material was reduced from 11 to 0.3 μm (without a change in volume fraction) by imposing an effective strain of ∼4 via isothermal, equal-channel angular pressing (ECAP) at 873 K. The ultrafine microstructure so produced was relatively stable during annealing at temperatures up to 873 K. Uniaxial tension and load-relaxation tests were conducted for both the starting (coarse-grained (CG)) and UFG materials at temperatures of 873 to 973 K and strain rates of 5 × 10−5 to 10−2 s−1. The tension tests revealed that the UFG structure exhibited considerably higher elongations compared to those of the CG specimens at the same temperature and strain rate. A total elongation of 474 pct was obtained for the UFG alloy at 973 K and 10−4 s−1. This fact strongly indicated that low-temperature superplasticity could be achieved using an UFG structure through an enhancement of grain-boundary sliding in addition to strain hardening. The deformation mechanisms underlying the low-temperature superplasticity of UFG Ti-6Al-4V were also elucidated by the load-relaxation tests and accompanying interpretation based on inelastic deformation theory.  相似文献   

4.
The effect of friction stir processing on the superplastic behavior of extruded Al-4Mg-1Zr was examined at 350 °C to 600 °C and at initial strain rates of 1×10−3 to 1 s−1. A combination of a fine grain size of 1.5 μm and high-angle grain boundaries in the friction stir-processed (FSP) alloy led to considerably enhanced superplastic ductility, much-reduced flow stress, and a shift to a higher optimum strain rate and lower optimum temperature. The as-extruded alloy exhibited the highest superplastic ductility of 1015 pct at 580 °C and an initial strain rate of 1×10−2s−1, whereas a maximum elongation of 1280 pct was obtained at 525 °C and an initial strain rate of 1×10−1s−1 for the FSP alloy. The FSP alloy exhibited enhanced superplastic deformation kinetics compared to that predicted by the constitutive relationship for superplasticity in fine-grained aluminum alloys. A possible origin for enhanced superplastic deformation kinetics in the FSP condition is proposed.  相似文献   

5.
Ultrafine grain sizes were introduced into samples of an Al-3 pct Mg solid solution alloy and a cast Al-Mg-Li-Zr alloy using the process of equal-channel angular (ECA) pressing. The Al-3 pct Mg alloy exhibited a grain size of ∼0.23 μm after pressing at room temperature to a strain of ∼4, but there was significant grain growth when the pressed material was heated to temperatures above ∼450 K. The Al-Mg-Li-Zr alloy exhibited a grain size of ∼1.2 μm, and the microstructure was heterogeneous after pressing to a strain of ∼4 at 673 K and homogeneous after pressing to a strain of ∼8 at 673 K with an additional strain of ∼4 at 473 K. The heterogeneous material exhibited superplastic-like flow, but the homogeneous material exhibited high-strain-rate superplasticity with an elongation of >1000 pct at 623 K at a strain rate of 10−2 s−1. It is concluded that a homogeneous microstructure is required, and therefore a high pressing strain, in order to attain high-strain-rate superplasticity (HSR SP) in ultrafine-grained materials. This article is based on a presentation made in the symposium “Mechanical Behavior of Bulk Nanocrystalline Solids,” presented at the 1997 Fall TMS Meeting and Materials Week, September 14–18, 1997, in Indianapolis, Indiana, under the auspices of the Mechanical Metallurgy (SMD), Powder Materials (MDMD), and Chemistry and Physics of Materials (EMPMD/SMD) Committees.  相似文献   

6.
This study is concerned with the effects of microstructural modification on superplastic deformation characteristics of a rapidly solidified (RS) Al-3Li-1Cu-0.5Mg-0.5Zr (wt pct) alloy. This Al-Li alloy has a very fine grain structure desirable for improved superplasticity. The results of superplastic deformation indicated that the alloy exhibited a high superplastic ductility, e.g., elongation of approximately 800 pct, when deformed at temperatures above 500 °C and at the strain rates of 10−2/s to 10−1/s. Such a high strain rate is quite advantageous for the practical superplastic forming application of the alloy. Stress-strain rate curves were obtained by performing a series of load relaxation tests in the temperature range from 460 °C to 520 °C in order to examine the superplastic deformation behavior and to establish its mechanisms. The stress-strain rate curves could be separated into two parts according to their respective physical mechanisms, i.e., grain matrix deformation and grain boundary sliding, as was proposed in a new superplasticity theory based on internal deformation variables. The microstructural evolution during superplastic deformation was also analyzed by using transmission electron microscopy. During superplastic deformation, grains were kept fine and changed into equiaxed ones due to the presence of fine secondary phase particles and the continuous recrystallization due to the development of subgrains. Consequently, the rapidly solidified (RS) alloy showed much improved superplasticity compared to the conventional ingot cast 8090 alloy.  相似文献   

7.
An Al-3 pct Mg-0.2 pct Sc alloy was fabricated by casting and subjected to equal-channel angular pressing to reduce the grain size to ∼0.2 μm. Very high tensile elongations were achieved in this alloy at temperatures over the range from 573 to 723 K, with elongations up to >2000 pct at temperatures of 673 and 723 K and strain rates at and above 10−2 s−1. By contrast, samples of the same alloy subjected to cold rolling (CR) yielded elongations to failure of <400 pct at 673 K. An analysis of the experimental data for the equal-channel angular (ECA)-pressed samples shows consistency with conventional superplasticity including an activation energy for superplastic flow which is within the range anticipated for grain boundary diffusion in pure Al and interdiffusion in Al-Mg solid solution alloys.  相似文献   

8.
Tensile tests were carried out at temperatures of 673 to 773 K and strain rates of 1×10−3 to 1 s−1 on an ultrafine-grained (UFG) 5083 Al alloy containing 0.2 wt pct Sc fabricated by equal-channel angular pressing, in order to examine its high-strain-rate superplastic characteristics. The mechanical data for the alloy at 723 and 773 K exhibited a sigmoidal behavior in a double logarithmic plot of the maximum true stress vs true strain rate. The strain-rate sensitivity was 0.25 to 0.3 in the low-( <5×10−3 s−1) and high- ( >5×10−2 s−1) strain-rate regions, and ∼0.5 in the intermediate-strain-rate region (5×10−3 s−1< <5 × 10−2 s−1). The maximum elongation to failure of ∼740 pct was obtained at 1×10−2 s−1 and 773 K. By contrast, no sigmoidal behavior was observed at 673 K. Instead, the strain-rate sensitivity of 0.3 was measured in both intermediate-and low-strain-rate regions, but it was about 0.25 in the high-strain-rate region. High-strain-rate superplasticity (HSRS) in the intermediate-strain-rate region at 723 and 773 K was dominated by grain-boundary sliding (GBS) associated with continuous recrystallization and preservation of fine recrystallized grains by second-phase particles. However, the activation energy for HSRS of the present alloy was lower than that predicted for any standard high-temperature deformation mechanism. The low activation energy was likely the result of the not-fully equilibrated microstructure due to the prior severe plastic deformation (SPD). For 673 K, the mechanical data and the microstructural examination revealed that viscous glide was a dominant deformation mechanism in the intermediate- and low-strain-rate regions. Deformation in the high-strain-rate region at all testing temperatures was attributed to dislocation breakaway from solute atmospheres.  相似文献   

9.
Effects of prior thermomechanical treatments on the superplasticity of a 25 wt pct Cr-7 wt pct Ni-3 wt pct Mo-0.14 wt pct N δ/γ duplex stainless steel have been studied by means of hot tensile testing with constant crosshead speeds. The objective is to increase the strain rate suitable for superplasticity. The strain rate is found to be markedly increased by a special prior treatment,i.e., solution treatment at temperatures in the δ single-phase region with subsequent heavy cold-rolling. In hot tensile tests at 1273 K, elongations greater than 1000 and 300 pct were observed at initial strain rates (έ) of 10−3 to 10−1 s−1 and 1 x 100 s−1, respectively. The results for strain rates 〈10−1 s−1 can be explained in terms of a structural superplastic effect due to grain refinement. In the case of έ 〉 10−1 s−1, transformation superplastic effects due to γ-phase precipitation from the σ-ferrite matrix are also important, especially in the early stages of deformation. In the equiaxedδ/γ microduplex structures during stable superplastic deformation, there exists a mixture of two different structures,i.e., dislocated and recovered/ recrystallized δ grains with a homogeneous dispersion of dislocation-free γ particles. This result shows that dynamic recrystallization ofδ grains occurs locally and intermittently due to the dispersion of relatively hardγ particles. The apparent average grain growth rate during deformation is small compared to static grain growth, because grain refinement due to dynamic recrystallization reduces the superplasticity-enhanced grain growth.  相似文献   

10.
A study of superplasticity in a modified 5083 Al-Mg-Mn alloy   总被引:1,自引:0,他引:1  
The superplastic (SP) properties of a modified 5083 alloy (Al-4.7Mg-1.6Mn) were evaluated by tensile tests and microstructural characterization over a range of strain rates from 0.0005 to 0.1 s−1, temperatures from 500 °C to 550 °C, and initial grain sizes from 8.7 to 17 μm. The fine-grained material was found to exhibit strain-rate sensitivity values of greater than 0.5 over the strain-rate range of 0.002 to 0.1 s−1, while the coarser-grained material appeared to deform as a Class I solid solution by glide-controlled dislocation creep. It was found that the mechanical properties could be adequately represented by a semiempirical constitutive equation which reflected the flow hardening due to dynamic grain growth, the change in m with strain and strain rate, and the transition between SP deformation and dislocation creep with strain rate. Microstructural examination revealed the presence of several pre-existing cavities associated with intermetallic particles. Tensile elongations of up to 525 pct were obtained at a strain rate of 10−3s−1.  相似文献   

11.
A rapidly solidified and thermomechanically processed fine-grained eutectic NiAl−Cr alloy of the composition Ni33Al33Cr34 (at, pct) exhibits structural superplasticity in the temperature regime from 900°C to 1000°C at strain rates ranging from 10−5 to 10−3 s−1. The material consists of a B2-ordered intermetallic NiAl(Cr) solid solution matrix containing a fine dispersion of bcc chromium. A high strain-rate-sensitivity exponent of m=0.55 was achieved in strain-rate-change tests at strain rates of about 10−4 s−1. Maximum uniform elongations up to 350 pct engineering strain were recorded in superplastic strain to failure tests. Activation energy analysis of superplastic flow was performed in order to establish the diffusion-controlled dislocation accommodation process of grain boundary sliding. An activation energy of Q c=288±15 kJ/mole was determined. This value is comparable with the activation energy of 290 kJ/mole for lattice diffusion of nickel and for 63Ni tracer selfdiffusion in B2-ordered NiAl. The principal deformation mechanism of superplastic flow in this material is grain-boundary sliding accommodated by dislocation climb controlled by lattice diffusion, which is typical for class II solid-solution alloys. Failure in superplastically strained tensile samples of the fine-grained eutectic alloy occurred by cavitation formations along NiAl‖‖Cr interfaces.  相似文献   

12.
A commercial Al-6 pct Mg-0.3 pct Sc-0.3 pct Mn alloy subjected to equal-channel angular extrusion (ECAE) at 325 °C to a total strain of about 16 resulted in an average grain size of about 1 μm. Superplastic properties and microstructural evolution of the alloy were studied in tension at strain rates ranging from 1.4 × 10−5 to 1.4 s−1 in the temperature interval 250 °C to 500 °C. It was shown that this alloy exhibited superior superplastic properties in the wide temperature range 250 °C to 500 °C at strain rates higher than 10−2 s−1. The highest elongation to failure of 2000 pct was attained at a temperature of 450 °C and an initial strain rate of 5.6 × 10−2 s−1 with the corresponding strain rate sensitivity coefficient of 0.46. An increase in temperature from 250 °C to 500 °C resulted in a shift of the optimal strain rate for superplasticity, at which highest ductility appeared, to higher strain rates. Superior superplastic properties of the commercial Al-Mg-Sc alloy are attributed to high stability of ultrafine grain structure under static annealing and superplastic deformation at T ≤ 450 °C. Two different fracture mechanisms were revealed. At temperatures higher than 300 °C or strain rates less than 10−1 s−1, failure took place in a brittle manner almost without necking, and cavitation played a major role in the failure. In contrast, at low temperatures or high strain rates, fracture occurred in a ductile manner by localized necking. The results suggest that the development of ultrafine-grained structure in the commercial Al-Mg-Sc alloy enables superplastic deformation at high strain rates and low temperatures, making the process of superplastic forming commercially attractive for the fabrication of high-volume components.  相似文献   

13.
An Al-3 pct Mg-0.2 pct Sc alloy was fabricated by casting and subjected to equal-channel angular pressing to reduce the grain size to ∼0.2 μm. Very high tensile elongations were achieved in this alloy at temperatures over the range from 573 to 723 K, with elongations up to >2000 pct at temperatures of 673 and 723 K and strain rates at and above 10−2 s−1. By contrast, samples of the same alloy subjected to cold rolling (CR) yielded elongations to failure of <400 pct at 673 K. An analysis of the experimental data for the equal-channel angular (ECA)—pressed samples shows consistency with conventional superplasticity including an activation energy for superplastic flow which is within the range anticipated for grain boundary diffusion in pure Al and interdiffusion in Al−Mg solid solution alloys. MINORU NEMOTO, formerly Professor, Department of Materials Science and Engineering, Faculty of Engineering, Kyushu University.  相似文献   

14.
A 5083 Al alloy was synthesized using spray deposition processing with N2 as the atomization gas. It was noted that the grains that were present in as-spray-deposited 5083 Al were equiaxed with an average size of 15.2 μm. The matrix of the material was supersaturated with Mg and Mn. The asspray-deposited microstructure contained irregular pores with porosity in the range of 0.1 to 5.4 vol pct, depending on spatial location in the preform. The spray-deposited alloy was thermomechanically processed using extrusion and multiple-pass warm rolling to reduce grain size and close porosity. It was observed that spray-deposited 5083 Al exhibited superplasticity following thermomechanical processing by extrusion followed by rolling. Superplasticity was observed in the 500 °C to 550 °C temperature range and 3 × 10−5 to 3 × 10−3 s−1 strain rate range. The corresponding strain-rate-sensitivity factors were in the 0.25 to 0.5 range and increased with decreasing strain rate. A maximum elongation of 465 pct was noted at 550 °C and 3 × 10−5 s−1. The spray-deposited 5083 Al, thermomechanically processed by direct rolling, exhibited superplasticity in the same temperature and strain rate ranges as those for the extruded and rolled materials. The superplastic elongation of the spray-formed and rolled material was relatively low, being in the range of 250 to 300 pct. The deformation behavior is discussed in light of the presence of porosity in the microstructure.  相似文献   

15.
Superplastic deformation behavior of a fine grain 5083 Al sheet (Al-4.2 pct Mg-0.7 pct Mn, trade name FORMALL 545) has been investigated under uniaxial tension over the temperature range of 500 °C to 565 °C. Strain rate sensitivity values >0.3 were observed over a strain rate range of 3 × 10−5 s−1 to 1 × 10−2 s−1, with a maximum value of 0.65 at 5 × 10−4 s−1 and 565 °C. Tensile elongations at constant strain rate exceeded 400 pct; elongations in the range of 500 to 600 pct were obtained under constant crosshead speed and variable strain rates. A short but rapid prestraining step, prior to a slower superplastic strain rate, provided enhanced tensile elongation at all temperatures. Under the two-step schedule, a maximum tensile elongation of 600 pct was obtained at 550 °C, which was regarded as the optimum superplastic temperature under this condition. Dynamic and static grain growth were examined as functions of time and strain rate. It was observed that the dynamic grain growth rate was appreciably higher than the static growth rate and that the dynamic growth rate based on time was more rapid at the higher strain rate. Cavitation occurred during superplastic flow in this alloy and was a strong function of strain rate and temperature. The degree of cavitation was minimized by superimposition of a 5.5 MPa hydrostatic pressure during deformation, which produced a tensile elongation of 671 pct at 525 °C. R. VERMA, formerly Visiting Scientist, Department of Materials Science and Engineering, University of Michigan  相似文献   

16.
Tensile tests were conducted on a Ni-30 (at. pct) Al-20Fe-0.05Zr intermetallic alloy in the temperature range 300 to 1300 K under initial strain rates varying between 10−6 and 10−3 s−1. The alloy did not exhibit any room-temperature ductility and failed at an average stress of about 710 MPa. The brittle-to-ductile transition temperature (BDTT), which was higher than those for Ni-50Al and Ni-50Al-0.05Zr, was relatively insensitive to strain rate and varied between about 960 K at a nominal strain rate of 1.4×10−5s−1 to about 990 K at a strain rate of 1.4× 10−3s−1. Detailed observations of the fracture surfaces revealed that cleavage failure had originated at a pre-existing defect in all instances, where the fracture stress, σ f , correlated extremely well with the square root of the average defect size, 2c, in accordance with linear elastic fracture mechanics. The average value of the critical stress intensity factor estimated from the σ f − 2c data varied between 4 to 7 MPa m1/2. A comparison of the fracture map for this intermetallic alloy with those for face-centered cubic (fcc) and refractory body-centered cubic (bcc) metals, alkali halides, refractory oxides, and covalent-bonded ceramics indicated that the low-temperature brittleness of the alloy is, in part, due to mixed atomic bonding.  相似文献   

17.
A uranium-6 niobium alloy was shown to exhibit superplasticity. A thermomechanical processing (TMP) sequence was used to develop the ultrafine grain size essential for superplastic behavior. Strain-rate sensitivity, maximum elongation, and flow curve data indicated that this alloy is superplastic above the monotectoid temperature (647 °C) in the equilibrium γ1, single-phase, temperature regime. The existence of superplasticity in the single-phase temperature regime was explained by the presence of metastable γ2 at these higher temperatures. Sluggish niobium diffusion and the resultant slow dissolution kinetics were shown to be responsible for this anomalous “single-phase” superplastic behavior. An engineering elongation of 658 pct was obtained at 685 °C for a constant true strain rate of 2.5 × 10-4 s-1 which required an initial flow stress of only 2.8 MPa. A grain growth kinetic study, along with flow curve information, has also shown that superplastic forming (SPF) must be completed within 2 hours at 670 °C to obtain maximum ductility with the lowest forming pressure.  相似文献   

18.
The alloy Ti-6-Al-4V deforms superplastically in the temperature range 750 to 950° The most important factor which is responsible for superplastic behavior was found to be the very fine grain size. Strain rate has no direct effect on superplasticity, however when the strain rate is very low (approximately 2 × 10 s), prolonged exposure to high temperature causes grain growth and early failure. The strain rate sensitivity factorm = 0.5 and the apparent activation energyAH = 45,000 cal/mole, which is approximately the same as the activation energy for grain boundary self diffusion of titanium. Both values are independent of strain rate within the range 10 - 2.5 × 10 s. All the experimental points fall in a straight line when plotted as log (εkTd* 2/DgbGb3) vs log (σ/G) with a slopen = l/m = 2. This is in excellent agreement with the theory of grain boundary sliding accommodated by dislocation motion.  相似文献   

19.
The superplastic behavior of the AZ61 magnesium alloy sheet, processed by one-step hot extrusion and possessing medium grain sizes of ∼12 μm, has been investigated over the temperature range of 523 to 673 K. The highest superplastic elongation of 920 pct was obtained at 623 K and a deformation rate of 1×10−4 s−1. In the lower and higher strain rate regimes, with apparent m values of ∼0.45 and ∼0.25, respectively, grain-boundary sliding (GBS) and dislocation creep appeared to dominate the deformation, consistent with the scanning electron microscopy (SEM) examination. The SEM examination also revealed that individual GBS started to operate from the very initial deformation stage in the strain rate range with m∼0.45, which was attributed to the relatively high fraction (88 pct) of high-angle boundaries. The analyses of the superplastic data over 523 to 673 K and 5×10−5 to 1×10−3 s−1 revealed a true stress exponent of ∼2, and the activation energy was close to that for grain-boundary and lattice diffusion of magnesium at 523 to 573 K and 573 to 673 K, respectively. The transition temperature of activation energy is ∼573 K, which is attributed to the change in the dominant diffusion process from grain-boundary diffusion to lattice diffusion. It is demonstrated that the effective diffusion coefficient is a valid parameter to characterize the superplastic behavior and the dominant diffusion process.  相似文献   

20.
Alloy 625 ammonia cracker tubes were service exposed for 60,000 hours at 873 K. These were then subjected to a solution-annealing treatment at 1473 K for 0.5 hours. The effects of temperature and strain rate on the tensile properties of the solution-annealed alloy were examined in the temperature range of 300 to 1023 K, employing the strain rates in the range of 3×10−5 s−1 to 3×10−3 s−1. At intermediate temperatures (523 to 923 K), various manifestations of dynamic strain aging (DSA) such as serrated flow, peaks, and plateaus in the variations of yield strength (YS) and ultimate tensile strength (UTS) and work-hardening rate with temperature were observed. The activation energy for serrated flow (Q) was determined by employing various methodologies for T<823 K, where a normal Portevien-Le Chatelier effect (PLE) was observed. The value of Q was found to be independent of the method employed. The average Q value of 98 kJ/mol was found to be in agreement with that for Mo migration in a Ni matrix. At elevated temperatures (T≥823 K), type-C serrations and an inverse PLE was noticed. The decrease in uniform elongation beyond 873 K for 3×10−5 s−1 and 3×10−3 s−1 and beyond 923 K for 3×10−4 s−1 strain rates seen in this alloy has been ascribed to reduction in ductility due to precipitation of carbides and δ phase on the grain boundaries.  相似文献   

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