Evaluation of Soybean Seedcoat Cracking During Drying:PART II. Using MRI

ABSTRACT

MRI techniques were developed and employed for non-destructive and noninvasive study of seedcoat cracking in low moisture soybean kernels during heated air drying. Proton density image and transient moisture distribution profile of a single soybean kernel can be obtained using MRI. These MRI techniques proved to be particularly useful for the continuous observation of initiation and propagation of seedcoat cracking during the entire period of drying process without interruption.

The proton density images of soybean kernels showed that seedcoat cracking was initiated perpendicular to the long axis of the kernel near the hilum. The transient moisture distribution profiles in soybean kernels during drying indicate that moisture gradient developed during drying was higher in the seedcoat than in the cotyledon. Drying temperature and initial average moisture content were positively correlated with the soyhean seedcoat crackig. The location of the     

Evaluation of Soybean Seedcoat Cracking During Drying:PART I. Using Drying Tests

In this study, seedcoat cracking during heated air drying was investigated in five varieties of Minnesota grown soybeans. Effects of initial moisture contents, drying temperatures and time on cracking levels were evaluated. Digital image analysis (DIA) was employed to measure initial sizes and shapes of soybeans in order to evaluate the influence of physical properties of mature seeds on cracking frequency.

Seedcoat cracking rates increased significantly with increase in initial moisture content of the soybeans. drying temperature and time. Rapid water loss at higher initial moisture contents led to greater seedcoat cracking. Variety.growing location. and sizc of soybeans had significant influence on seedcoat cracking. Statistical analysis indicates that interactions between various factors had significant influence on seedcoat cracking.     

Evaluation of Soybean Seedcoat Cracking During Drying:PART I. Using Drying Tests

ABSTRACT

In this study, seedcoat cracking during heated air drying was investigated in five varieties of Minnesota grown soybeans. Effects of initial moisture contents, drying temperatures and time on cracking levels were evaluated. Digital image analysis (DIA) was employed to measure initial sizes and shapes of soybeans in order to evaluate the influence of physical properties of mature seeds on cracking frequency.

Seedcoat cracking rates increased significantly with increase in initial moisture content of the soybeans. drying temperature and time. Rapid water loss at higher initial moisture contents led to greater seedcoat cracking. Variety.growing location. and sizc of soybeans had significant influence on seedcoat cracking. Statistical analysis indicates that interactions between various factors had significant influence on seedcoat cracking.     

Stress fissuring and process duration during rough rice convective drying affected by continuous and stepwise changes in air temperature

During rough rice drying, gradients of moisture content and glass transition temperature cause thermal and mechanical stresses inside the kernel. These stresses eventuate to kernel fissuring during the milling process. In this study, convective drying of Hashemi (long grain) rough rice was applied to investigate the effect of continuous and stepwise changes in air temperature on stress cracking index and process duration. Toward this objective, the concepts of glass transition and analysis of moisture contents distributions within the rice kernel were determined through a numerical modeling of mass transfer. For stepwise temperature change, the drying experiments were conducted at temperatures above the glass transition temperature. Results indicated that the stress cracking index under stepwise temperature change conditions (i.e., within the rubbery state) was reduced compared to the continuous mode probably due to a drip in the moisture content gradients created inside the kernels during the drying process. Moreover, the drying duration significantly was shortened when the kernel was dried within the rubbery state due to faster diffusion moisture within the kernel.     

Online measurement of moisture content,moisture distribution,and state of water in corn kernels during microwave vacuum drying using novel smart NMR/MRI detection system

Moisture content is unevenly distributed and hard to measure when agricultural products are dried using microwave drying. A low-field nuclear magnetic resonance/imaging (NMR/MRI) and microwave vacuum drying (MVD) combination equipment was developed. The residual moisture content, distribution, and state of water (free, immobilized, and bound) in fresh corn kernels during MVD were quickly measured in real time. NMR results indicated that the amplitude of free and immobilized water decreased very rapidly at the early stage of MVD, while the amplitude of bound water experienced a similar rapid decrease at the last stage. MRI results indicated that the moisture content was always distributed unevenly during MVD, especially at the early stage. The moisture distribution tended to become uniform when drying progressed and the bound water became dominant. The residual moisture content of corn kernels and integral (total) amplitude of NMR were found to fit well with a linear model (R²?>?0.991, P?相似文献   

The Moisture Distribution of High Moisture Content Rough Rice During Harvesting, Storage, and Drying

The kernel moisture content (MC) distribution of five varieties of double season rice was tested during the process of harvesting, drying, and tempering. Significant kernel MC variance was found to exist within the panicle. Binodal kernel MC distribution frequency was found at harvest. The MC distribution of five varieties during harvesting and drying showed similar trend of uniformity. To investigate the mechanism of moisture transport among rice kernels under low temperature, the kernel MC distribution of rice planted in Northeastern China was also investigated after stacked for over one month under the temperature of -20°C. The moisture exchange among rice kernels was found greatly influenced by environmental factors.     

Moisture conversion and migration in single-wheat kernel during isothermal drying process by LF-NMR

Conversion among different moisture-binding types of single Hebei wheat kernels during isothermal drying processing at 60?°C was studied by low field nuclear magnetic resonance (LF-NMR), and moisture migration was studied by MRI. Water inside wheat kernels exists in four types: chemically combined water (T₂₁), strong bound water (T₂₂), loosely bound water (T₂₃), and free water (T₂₄). A new method to obtain the contents of different moisture-binding types is forwarded according to the transverse relaxation time distribution curve of dried wheat kernels. Moisture conversion inside wheat kernels during drying occurs mainly through the following mechanisms: high-temperature drives T₂₄ to diffuse to lower moisture areas and transform into other moisture-binding types, and moisture-gradient drives T₂₂ to transform into T₂₄. The drying process can be divided into two stages. Moisture migrates from endosperm to epidermis during drying. As the drying rate of the wheat kernel significantly decreases, the drying conditions and parameters need to be adjusted to improve the drying rate while ensuring the quality of wheat kernels.     

The Moisture Distribution of High Moisture Content Rough Rice During Harvesting,Storage, and Drying

Abstract

The kernel moisture content (MC) distribution of five varieties of double season rice was tested during the process of harvesting, drying, and tempering. Significant kernel MC variance was found to exist within the panicle. Binodal kernel MC distribution frequency was found at harvest. The MC distribution of five varieties during harvesting and drying showed similar trend of uniformity. To investigate the mechanism of moisture transport among rice kernels under low temperature, the kernel MC distribution of rice planted in Northeastern China was also investigated after stacked for over one month under the temperature of ?20°C. The moisture exchange among rice kernels was found greatly influenced by environmental factors.     

Soybean Drying by Two-Dimensional Spouted Bed

Urease activity, cracking, and breakage are important factors in considering the quality of raw soybean for feed meal industries. A two-dimensional spouted bed dryer was investigated to determine its capability for thermally inactivating the urease enzyme and maintaining its other qualities. The experimental results have shown that the drying kinetics of soybean in a two-dimensional spouted bed dryer are of the form described in the thin layer drying. The expression for the model parameter in Newton's law of cooling equation accounting for the moisture contents and inlet air temperatures was developed. The initial moisture content and inlet air temperature conditions cause cracks in the kernels. The strong collision between kernels and deflector because of high superficial velocity leads to high percentage of broken soybeans in the spout region. However, the velocity of 15.9 m/s can reduce the breakage below 5%. The inactivation of urease at low-to-moderate moisture content is suitably described by the first order kinetics. The modified Monod equation is applied when the moisture content is higher than 26% dry basis due to the inhibitory effect of water content on the inactivation rate. To complete urease inactivation and maintain protein quality, the temperatures of 150°C should be used.     

FINITE ELEMENT SIMULATION OF THE THERMO-HYDRO STRESSES IN A VISCOELASTIC SPHERE DURING DRYING

The objective of this study is the formulation of a finite element model that could be used to analyze the stress crack formation in a viscoelastic sphere resulting from temperature and moisture gradients during the drying process. Numerical solutions to the simultaneous moisture and heat diffusion equations describing moisture removal and heat intake process for the sphere are obtained. The distribution and gradients of temperature and moisture developed inside the sphere during drying are established. The calculated temperature and moisture gradients are used in a finite element analysis of the thermo-hydro viscoelastic boundary value problem to simulate the stresses in the body.

The model is used to solve a sample problem of drying a soybean kernel. The simulated drying curve for the soybean model is obtained and compared favorably with the experimental results reported in the literature. Tangential stress, as a criteria for failure, is shown to change from compressive to tensile stress as it approaches the surface. It reaches its peak value at the surface in one hour and then decays slowly. The effect of different drying conditions is studied and the results are discussed.     

Soybean Drying by Two-Dimensional Spouted Bed

Abstract

Urease activity, cracking, and breakage are important factors in considering the quality of raw soybean for feed meal industries. A two-dimensional spouted bed dryer was investigated to determine its capability for thermally inactivating the urease enzyme and maintaining its other qualities. The experimental results have shown that the drying kinetics of soybean in a two-dimensional spouted bed dryer are of the form described in the thin layer drying. The expression for the model parameter in Newton's law of cooling equation accounting for the moisture contents and inlet air temperatures was developed. The initial moisture content and inlet air temperature conditions cause cracks in the kernels. The strong collision between kernels and deflector because of high superficial velocity leads to high percentage of broken soybeans in the spout region. However, the velocity of 15.9 m/s can reduce the breakage below 5%. The inactivation of urease at low-to-moderate moisture content is suitably described by the first order kinetics. The modified Monod equation is applied when the moisture content is higher than 26% dry basis due to the inhibitory effect of water content on the inactivation rate. To complete urease inactivation and maintain protein quality, the temperatures of 150°C should be used.     

Evolution of mechanical properties of parboiled brown rice kernels during impinging stream drying

Information on mechanical properties of parboiled brown rice kernels upon impinging stream drying, which is important for effective control of kernel fissure and head rice yield, is reported. Experiments were performed at the drying temperatures of 130, 150, and 170°C; inlet air velocity of 20?m/s; impinging distance of 5?cm and paddy feed rate of 40?kg_{dry_paddy}/h. Parboiled paddy was dried for up to seven cycles. Between each drying cycle, the paddy was tempered for a period of either 0 (without tempering) or 30?min. The moisture evaporation rate was noted to be very high during the first two drying cycles and rapidly dropped in the later drying cycles. When tempering was included after a particular drying cycle, the drying rate in a subsequent cycle was higher than without tempering. At the kernel moisture contents immediately after drying of 25.3–47.5% (d.b.), the drying temperature and existence of tempering did not affect the mechanical properties although microcracks were formed in the kernels. However, both factors played a more important role on the mechanical properties when the kernels were evaluated at 16% (d.b.). The head rice yield correlated well with the tensile strength of the kernels.     

Modeling heat and mass transfer–induced stresses in germinated brown rice kernels during fluidized bed drying

A study of stress distribution inside a germinated brown rice (GBR) kernel during drying is important to understand the fissure formation of GBR and hence control the drying process in order to improve the quality of GBR. In this study, a finite element method performed in three dimensions in conjunction with the heat and mass balance of the drying system was developed to describe moisture, temperature, and stress distributions inside GBR kernels during fluidized bed drying. The modeling was carried out using the coupling of heat and mass transfer and validated with experimental data at 90–150°C. The results of moisture and temperature predictions agreed well with the experiments. During drying, tensile stress occurred at the layers close to surface and compressive stress occurred at the inner portion of a kernel. The tensile and compressive stresses increased to the highest value at about 30 s of drying, corresponding to the highest moisture gradient, and then decreased afterwards. The tensile and compressive stresses were higher at a higher drying temperature. These stress prediction results corresponded to the experiments, which show more severe GBR fissuring at higher drying temperatures.     

Multi-stage intermittent drying of rough rice in terms of tempering and stress cracking indices and moisture gradients interpretation

In this study, multi-stage intermittent drying (MSID) of rough rice is considered based on stress cracking index (SCI), tempering index (TI), and total drying/tempering duration for Hashemi and Koohsar varieties experimentally and theoretically. The samples were dried at 60°C for 20, 40, and 60?min and tempered at 60°C for 40, 80, 120, 160, 200, and 240?min after each drying stage. Afterward, the completion of the tempering process was assessed using the TI along with analysis of moisture content kinetics by a simplified drying model. For both varieties, the SCI decreased significantly until continuing the tempering operation to certain durations and increased for longer drying durations in each drying stage. Considering the SCI and the total drying/tempering duration, the tempering durations of 200 and 160?min after 40?min drying in each stage were determined as the best performed conditions for MSID of Hashemi and Koohsar varieties, respectively. The results achieved by the TI were in conformity with those obtained by the mathematical model. It was concluded that the TI and simulation of surface moisture content on a kernel could be applied for estimating the time required for supplementation of the tempering process to eliminate moisture content gradients created inside the kernels during the drying process.     

a rview of: UNIFIED ANALYSIS AND SOLUTIONS OF HEAT AND MASS DIFFUSION

ABSTRACT

The objective of this study is the formulation of a finite element model that could be used to analyze the stress crack formation in a viscoelastic sphere resulting from temperature and moisture gradients during the drying process. Numerical solutions to the simultaneous moisture and heat diffusion equations describing moisture removal and heat intake process for the sphere are obtained. The distribution and gradients of temperature and moisture developed inside the sphere during drying are established. The calculated temperature and moisture gradients are used in a finite element analysis of the thermo-hydro viscoelastic boundary value problem to simulate the stresses in the body.

The model is used to solve a sample problem of drying a soybean kernel. The simulated drying curve for the soybean model is obtained and compared favorably with the experimental results reported in the literature. Tangential stress, as a criteria for failure, is shown to change from compressive to tensile stress as it approaches the surface. It reaches its peak value at the surface in one hour and then decays slowly. The effect of different drying conditions is studied and the results are discussed.     

FINITE ELEMENT SIMULATION OF THE THERMO-HYDRO STRESSES IN A VISCOELASTIC SPHERE DURING DRYING

The objective of this study is the formulation of a finite element model that could be used to analyze the stress crack formation in a viscoelastic sphere resulting from temperature and moisture gradients during the drying process. Numerical solutions to the simultaneous moisture and heat diffusion equations describing moisture removal and heat intake process for the sphere are obtained. The distribution and gradients of temperature and moisture developed inside the sphere during drying are established. The calculated temperature and moisture gradients are used in a finite element analysis of the thermo-hydro viscoelastic boundary value problem to simulate the stresses in the body.

The model is used to solve a sample problem of drying a soybean kernel. The simulated drying curve for the soybean model is obtained and compared favorably with the experimental results reported in the literature. Tangential stress, as a criteria for failure, is shown to change from compressive to tensile stress as it approaches the surface. It reaches its peak value at the surface in one hour and then decays slowly. The effect of different drying conditions is studied and the results are discussed.     

STUDY ON ROUGH RICE FISSURING DURING INTERMITTENT DRYING

The Assuring of rough rice during intermittent drying was studied through experimental and numerical methods. The moisture distribution inside the rice kernel during drying and tempering was obtained by diffusion model. The moisture gradients were used to analyze the hydro stresses in the rice kernel during intermittent drying.

Discontinuing the drying process with tempering can decrease the hydro stresses in the rice kernel. Decreased unit drying time or increased intermittent ratio caused decrease of the stresses in the rice kernel during intermittent drying. Less fissured rice was also observed by discontinuing the drying process in the experiments. Higher intermittent ratio or lower unit drying time caused lower percentage of fissured rice in the experiments.     

MATHEMATICAL SIMULATION OF TEMPERATURE AND MOISTURE FIELDS WITHIN A GRAIN KERNEL DURING DRYING

Non-linear partial differential equations are presented for two dimensional heat and mass transfer within a single grain kernel during drying. In this model, the moisture evaporation inside the kernel is considered. The moisture is assumed to diffuse to the outer boundary of the kernel in liquid form and evaporate on the surface of the kernel. The influence of temperature and moisture content on grain properties is also considered in the simulation. The Non-linear partial differential equations are solved using the finite element method and simulation data is verified on a thin layer dryer for wheat kernels. The comparison shows that the simulated results have a high accuracy with average relative error of about 5%. The results of the finite element analysis can be used for grain quality evaluation, drying simulation studies and stress analysis of grain kernel.     

MATHEMATICAL SIMULATION OF TEMPERATURE AND MOISTURE FIELDS WITHIN A GRAIN KERNEL DURING DRYING

ABSTRACT

Non-linear partial differential equations are presented for two dimensional heat and mass transfer within a single grain kernel during drying. In this model, the moisture evaporation inside the kernel is considered. The moisture is assumed to diffuse to the outer boundary of the kernel in liquid form and evaporate on the surface of the kernel. The influence of temperature and moisture content on grain properties is also considered in the simulation. The Non-linear partial differential equations are solved using the finite element method and simulation data is verified on a thin layer dryer for wheat kernels. The comparison shows that the simulated results have a high accuracy with average relative error of about 5%. The results of the finite element analysis can be used for grain quality evaluation, drying simulation studies and stress analysis of grain kernel.     

AN APPLICATION OF GLASS TRANSITION TEMPERATURE TO EXPLAIN RICE KERNEL FISSURE OCCURRENCE DURING THE DRYING PROCESS *

Fissure formation during rice drying is a major cause of rice milling quality reduction. This work has applied principles of polymer science in studying thermal and hygroscopic properties of rice kernels, particularly the glass transition temperature (T_g). This data was used to develop a hypothesis that explains the occurrence of rice kernel fissuring as a result of drying. The drying process was mapped onto a state diagram to illustrate the changes in state that a kernel could incur through drying and tempering operations. An experiment was designed to validate the hypothesis in which the effect of the T_g on rice drying and tempering in terms of milling quality was determined. Results showed that drying air temperatures up to 60°C and high moisture removal rates could be used without reducing the milling quality, as long as sufficient tempering was allowed at a temperature above the T_g of the rice.