共查询到19条相似文献,搜索用时 78 毫秒
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本工作通过抗剪切强度测试、剪切断面显微观察和有限元仿真等手段对不同Cu/Al层厚比下波纹辊轧制(CRB)Cu/Al复合板的金属的变形行为和界面结合性能进行了研究。结果发现,CRB过程中界面处形成了局部强正应力和多个“搓轧区”,促进了复合板的塑性变形和界面结合。增大Cu/Al层厚比可提升Cu层的变形率和波谷界面处的正应力,有利于降低Cu/Al复合板的翘曲程度,并增强界面的整体结合性能。当层厚比从2:10增加到2:4时,界面抗剪切强度从40.39MPa上升到47.24 MPa,但界面抗剪切强度的波动逐渐增大。 相似文献
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利用电磁场的影响,生产铸轧合金板材,主要通过光学显微镜对7075合金的微观形貌和晶体尺寸进行研究。结果表明,同传统铸轧板材方式相比,670℃下交变振荡电磁场铸轧7075板材的枝晶严重被破坏,拉伸,细化和等轴化。同时,在静磁场条件下的铸板微观组织一定程度上细化和被拉伸,实验条件为励磁电流100 A。中心偏析带在直流磁场和交变振荡磁场条件下明显减轻,然而后者的影响效果更为突出。在表面和横截面处,7075板材硬度依次随着传统铸轧、静磁场铸轧和交变振荡磁场铸轧顺序增加。随着电磁强度增加,板材的强度和性能得到进一步改善。无论板材何处,升高温度都会使电磁场作用效果提高。 相似文献
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提出一种采用衬板轧制进行AA1060铝/AZ31B镁/AA1060铝复合板的制备方法。结果表明:传统轧制铝/镁/铝复合板截面轮廓较为平直,而衬板轧制由于衬板可将剪切力部分转化为压应力,从而改变复合板板受力状态,在铝/镁界面连接处形成差速流动,故而界面轮廓呈现波浪状特征,层间实现互锁连接。界面连接强度为64 MPa,是传统轧制复合板的4倍。力学性能测试表明:衬板轧制复合板的抗拉强度可达210 MPa,比传统轧制法提高12.3%。综上可知,衬板轧制法为高性能铝/镁/铝异质复合板成形制造提供一种新思路。 相似文献
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利用铝双辊铸轧过程传热数学模型,对铝带坯/辊套温度场进行数值模拟,分析了辊套材料、浇注温度等工艺因素对双辊铸轧过程铝带坯/辊套温度场的影响. 相似文献
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热轧钢/铝复合板结合强度及界面的研究 总被引:2,自引:0,他引:2
采用弯曲实验、金相和扫描电子显微镜,研究了轧制预热温度、变形量和轧后退火制度对热轧钢/铝复合板的结合强度和界面的影响。结果表明:预热温度低于400℃时,弯曲次数随预热温度的升高而增加,之后又逐渐减少,预热温度在400℃时的结合界面好且结合强度最大;轧制压下量越大,弯曲次数越大,结合界面和结合强度越好,当压下量为20%~30%时,弯曲次数随压下量的增加比较缓慢,当压下量>30%时,弯曲次数随压下量的增加而快速增加;经600℃×1h退火时,热轧钢/铝复合板的弯曲次数可达11次,结合界面更好,强度更高。 相似文献
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采用轧制方法制备Cu/Mo/Cu复合材料,利用金相显微镜、扫描电镜和电子拉伸机等研究Cu/Mo/Cu复合材料的界面结构、断裂特点和工艺参数对结合强度的影响。结果表明:轧制前经(750℃,8 min)热处理,道次变形量为55%,复合材料的界面结合紧密,最大剪切强度为77 MPa;钼层金属显微组织呈扁平纤维状,组织较为均匀,铜层金属的晶粒呈等轴状,由界面至表面晶粒逐渐增大,且分布很不均匀;复合机制为典型的裂口结合和机械啮合。 相似文献
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Based on traditional twin-roll casting process, Invar/Cu clad strips were successfully fabricated by using solid Invar alloy strip and molten Cu under conditions of high temperature, high pressure and plastic deformation. A series of tests including tensile test, bending test, T-type peeling test and scanning electron microscope (SEM) and energy dispersive spectrometer (EDS) measurements were carried out to analyze the mechanical properties of Invar/Cu clad strips and the micro-morphology of tensile fracture surfaces and bonding interfaces. The results indicate that no delamination phenomenon occurs during the compatible deformation of Invar/Cu in bending test and only one stress platform exists in the tensile stress?strain curve when the bonding strength is large. On the contrary, different mechanical properties of Invar and Cu lead to delamination phenomenon during the uniaxial tensile test, which determines that two stress platforms occur on the stress?strain curve of Invar/Cu clad strips when two elements experience necking. The average peeling strength can be increased from 13.85 to 42.31 N/mm after heat treatment at 800 °C for 1 h, and the observation of the Cu side at peeling interface shows that more Fe is adhered on the Cu side after the heat treatment. All above illustrate that heat treatment can improve the strength of the bonding interface of Invar/Cu clad strips. 相似文献
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退火温度对异步轧制铜/铝复合板界面组织及力学性能的影响 总被引:1,自引:0,他引:1
研究退火温度对异步轧制法制备的铜/铝复合板界面组织及力学性能的影响,采用SEM观察界面组织形貌,结合EDX、XRD分析界面物相成分,采用显微硬度和室温拉伸实验表征复合板的力学性能。结果表明,异步轧制法制备的铜/铝复合板界面形变储能较高,退火温度为400℃时界面扩散明显;随着退火温度的升高,复合界面先后生成金属间化合物CuAl2、Cu9Al4、CuAl相,界面撕裂位置位于金属间化合物之间;界面层的显微硬度比基体的高,这是因为受到硬脆性化合物和高温软化的共同影响;退火温度越高,复合板抗拉强度越低,断裂伸长率越大。研究表明,异步轧制法制备的铜/铝复合板最佳退火温度为400℃。 相似文献
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本文利用电镀工艺制备了表面镀镍碳纤维,通过双辊铸轧短流程成型工艺成功制备了连续碳纤维增强铝基(Cf/Al)复合材料板,研究了浇注温度对铸轧复合材料板的微观组织、界面特征、断口形貌和力学性能的影响。结果表明,浇注温度为963~983K,轧制速度为2.7m/min,辊缝为2.0mm的条件下可制备出表面平整、无明显表面缺陷的Cf/Al铸轧复合材料板;其中,浇注温度为973K时,碳纤维与铝基体之间界面结合良好;纤维表面金属镍层明显改善了碳纤维与铝基体之间的浸润性,镍镀层还有效抑制了Al4C3脆性相的产生,使Cf/Al复合材料板力学性能大幅提升,其中浇注温度973K铸轧的Cf/Al复合材料板抗拉强度比初始的38.2MPa提高了87.4%。 相似文献
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N. M. Zapuskalov 《International Journal of Cast Metals Research》2013,26(1):45-49
Ferrous alloy strips of width 150 mm and thickness 150–300 μm were obtained by rapidly cooling from the molten state at ~ 105 Ks?1 with the pressing force of the rolls during casting 1.5 kN mm?1 and a rotational speed of 8 ms?1. Typical composition of the strip was Fe—4.5%Si, Fe—23%Cr—5%Al or Fe—12%Al. The roller wear mechanism and strip quality were investigated using two sets of cylindrical, water-cooled, bronze roll moulds. It was found that the width of the strip obtained by rapid quenching in rolls is determined by the consumption of metal and depends on fluctuations in the molten bath. Strip thickness increases with bath depth. The lenticular form of the strip is obtained by bending of the rolls, and the biconcave form, using a thick water-cooled roll sleeve, is a result of the thermal expansion of the roll.Roller wear and changes to the strip microrelief were investigated using different alloys. The roughness of the surfaces of both strip and roller increased throughout the casting process. The amount of increase depended more on the alloy than on the melt temperature. The average values of the angles of the slopes of micro-peaks were measured and compared and decreased along the strip. Comparison of the coefficient of anisotropy across the width of the strip showed a decrease from the edge to the middle of the strip. The apparent reason for the appearance, on local areas of the strip surface, of oxide pellicles is revealed. 相似文献
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对双辊薄带连铸(TRC)工艺条件下低碳钢铸带坯、热轧板的显微组织及力学性能进行研究,并与传统生产工艺(TP)的冷轧板产品进行了对比。铸带坯主要由200~300μm的不规则的多边形铁素体组成,并伴随着少量20μm左右的多边形铁素体。经一道次热轧后,厚度方向上组织严重不均:上下表层为细晶区,平均晶粒尺寸为10μm左右;中部为粗晶区,平均晶粒尺寸为40μm左右。粗晶区宽度约占整个板厚的50%。传统生产工艺的冷轧退火板的组织则较为均匀,平均晶粒尺寸约为15μm。薄带连铸热轧板与传统冷轧退火板相比具有较强的α织构和较弱的γ织构。薄带连铸热轧板的屈服强度、抗拉强度与传统工艺的冷轧退火板相当。但是,两者的拉伸曲线显著不同,前者表现为连续屈服,后者出现了屈服平台。 相似文献
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