电解液成分对等离子体电解氧化TC4合金腐蚀行为和摩擦学性能的影响（英文）

在TC4合金表面制备4种典型等离子体电解氧化(PEO)涂层,研究电解质组成对PEO涂层腐蚀行为和摩擦学性能的影响。结果表明,PEO涂层的腐蚀行为和摩擦学性能与电解质成分密切相关。在含NaH₂PO₂的电解液中制备的PEO涂层由于内氧化膜较致密而具有最好的耐蚀性能,而在含NaAlO₂的电解液中制备的PEO涂层由于含有Al₂O₃而具有最好的摩擦学性能。为制备具有良好耐蚀性和耐磨性的PEO涂层,以NaH₂PO₂和NaAlO₂为电解液主要成分制备了复合PEO涂层。     

Y2O3含量对大气等离子喷涂Al2O3-Y2O3复合涂层微观结构和力学性能的影响

目的 探究掺杂不同质量分数Y₂O₃对Al₂O₃-Y₂O₃复合涂层微观结构及其力学性能的影响。方法 采用大气等离子喷涂制备Al₂O₃涂层,以及Y₂O₃质量分数分别为10%、20%、30%、40%的Al₂O₃-Y₂O₃复合涂层。利用SEM、EDS对粉末以及不同涂层的形貌、组织结构、元素分布进行分析。使用XRD表征粉末和涂层的物相。使用显微硬度仪、纳米压痕测试仪和电子万能试验机对涂层的显微硬度、弹性模量以及断裂韧性等力学性能进行测试分析。结果 Al₂O₃喷涂粉末的物相由α-Al₂O₃组成,而喷涂得到的Al₂O₃涂层则由α-Al₂O     

Reaction thermodynamics and kinetics on in-situ Al2O3/Cu composites

The preferred internal oxidation of aluminum in Cu-Al alloy was used to obtain in-situ Al₂O₃/Cu composites. The reinforcement particles were mainly γ-Al₂O₃, some θ-Al₂O₃ and a little α-Al₂O₃. Thermodynamics analyses show that the chemical reactions are 3Cu₂O 2Al=6Cu Al₂O₃ or 3CuO 2Al=3Cu Al₂O₃. A related equilibrium diagram was drawn. The experiments and investigation show that the formation rate of Al₂O₃ was controlled by the diffusion of oxygen in matrix.     

镍基单晶高温合金N5及其纳米晶涂层在900℃下O2和O2+20%H2O气氛中的氧化行为

以镍基单晶高温合金N5为基体,采用磁控溅射技术在基体表面沉积与其成分相同的纳米晶涂层,并对比研究合金及其纳米晶涂层在900℃下O₂和O₂+20%(体积分数) H₂O气氛中的氧化行为。结果表明,水蒸气加快了合金和涂层的氧化速率,促进合金表面氧化膜的剥落,并且影响了氧化膜的组成和结构。在O₂和O₂+H₂O环境中,合金表面氧化膜都由外层NiO、中间层NiAl₂O₄和内层Al₂O₃组成;但在O₂+H₂O环境中,合金氧化速率较大,外层氧化膜发生剥落。纳米晶涂层显著提高了合金的抗高温氧化性能,在O₂气氛中表面形成Al₂O₃,而在O₂+H₂O气氛中表面氧化膜主要为NiAl₂O₄。同时,纳米...     

激光重熔对Al2O3-40% TiO2等离子喷涂层耐冲蚀性能的影响

利用等离子喷涂方法制备Al₂O₃-40% TiO₂涂层,对涂层进行激光重熔处理.分别对等离子喷涂层和激光重熔涂层进行耐冲蚀磨损性能试验,研究了激光重熔对Al₂O₃-40% TiO₂等离子喷涂层耐冲蚀性能的影响.结果表明,激光重熔消除了Al₂O₃-40% TiO₂等离子喷涂层的层状结构,使得等离子喷涂层中γ-Al₂O₃转变为α-Al₂O₃,形成了α-Al₂O₃+TiAl₂O₅稳定结构.激光重熔后的涂层组织致密均匀、硬度高,具有冶金结合特征,使得耐冲蚀性能得到极大提高,其磨损特征为冲蚀粒子冲击作用下产生的裂纹、破碎与块状剥落.     

Al2O3-13%TiO2绝缘防护复合涂层组织及电偶腐蚀性能

目的 研究等离子喷涂的Al₂O₃-13%TiO₂涂层和封孔处理后的Al₂O₃-13%TiO₂复合涂层对TC4-H70异种金属电偶对的腐蚀防护效果。方法 采用X射线衍射仪、扫描电镜、能谱仪对涂层的物相组成、组织形貌、元素分布进行表征分析,使用电化学工作站和电偶腐蚀测量仪对涂层及对比试样的耐蚀性能进行分析研究。结果 等离子喷涂的Al₂O₃-13%TiO₂涂层由α-Al₂O₃和γ-Al₂O₃两相组成,以γ-Al₂O₃相为主。Al₂O₃-13%TiO₂涂层中存在微孔与微裂纹等缺陷,腐蚀介质易渗入,因此Al₂O₃-13%TiO₂涂层的耐蚀性较...     

一种可内生Al2O3扩散障的δ-Ni2Al3-Cr2O3/ Ni-Cr2O3涂层体系

通过对Ni-Cr₂O₃复合镀层620 ℃部分渗铝制备了δ-Ni₂Al₃-Cr₂O₃/Ni-Cr₂O₃涂层体系。Cr₂O₃颗粒在渗铝的过程中和Al反应生成更为稳定的Al₂O₃。1000 ℃恒温氧化20 h后发现,铝化物涂层和复合镀层内掺杂的Cr₂O₃颗粒完全转化为Al₂O₃,并在铝化物涂层/Ni镀层界面自发形成了一层Al₂O₃富集层,该富集层起扩散障作用,阻碍铝化物涂层因互扩散所致的退化。     

超音速火焰喷涂NiCoCrAlY/Al2O3复合涂层的抗氧化性能

采用喷雾造粒、化学冶金包覆和固相合金化技术制备了NiCoCrAlY/Al₂O₃复合粉体,并采用超音速火焰喷涂技术制备了NiCoCrAlY/Al₂O₃复合涂层。采用SEM、XRD和马弗炉对该涂层和粉体的显微结构和抗氧化性能进行了研究。结果表明,Al₂O₃颗粒表面均匀致密的包覆着一层NiCoCrAlY合金,NiCoCrAlY/Al₂O₃复合粉体呈球形,颗粒大小均匀。超音速火焰喷涂NiCoCrAlY/Al₂O₃复合涂层与基体结合良好,涂层孔隙率仅为（0.41±0.05）%。涂层抗氧化性能良好,氧化动力学曲线分为3个阶段：大斜率直线阶段,系数较小的抛物线阶段和斜率几乎为零的直线阶段。涂层在850 ℃氧化96 h以后,涂层氧化增重为2.5 mg·cm^-2左右。复合涂层中氧化物膜的形成和Al₂O₃硬质相的加入是涂层抗氧化性能提高的主要原因。     

SiC界面涂层对碳纤维针刺毡增强Al2O3复合材料力学性能的影响(英文)

分别采用3D碳纤维针刺毡为增强体以及聚碳硅烷(PCS)衍生SiC涂层为界面相,通过溶胶-浸渍-干燥-热处理(SIDH)技术制备C/Al₂O₃复合材料,研究SiC界面涂层对C/Al₂O₃复合材料力学性能、抗氧化性能和抗热震性能的影响。结果表明,C/Al₂O₃复合材料的断裂韧性显著优于Al₂O₃单体陶瓷,引入SiC界面涂层后,尽管断裂功有一定程度下降,但C/Al₂O₃复合材料的强度得到明显提高;得益于SiC涂层和C纤维之间的强结合,C/SiC/Al₂O₃复合材料在静态空气中表现出明显优于C/Al₂O₃复合材料的抗氧化和抗热震性能。     

纳米Al2O3掺杂酚醛/环氧复合涂层的耐腐蚀性能

以酚醛树脂(PF)改性环氧树脂(EP)为基体,将硅烷改性的纳米Al₂O₃掺杂其中,制备了纳米Al₂O₃-PF/EP复合涂层。利用红外光谱仪(FTIR)、接触角测量仪和电化学阻抗谱(EIS)等测试方法对复合涂层进行了表征。结果表明：硅烷改性的纳米Al₂O₃和PF与EP之间发生了化学反应,酚醛固化涂层的抗渗透性和交联密度提高;纳米Al₂O₃-PF/EP复合涂层的耐腐蚀性能优于EP涂层和PF/EP涂层,且掺杂3%(质量分数)纳米Al₂O₃的PF/EP复合涂层,其耐腐蚀性能最优;硅烷改性的纳米Al₂O₃与PF/EP之间的分散性和稳定性提高,涂层变得更致密,阻碍了腐蚀性介质的扩散,从而提高复合涂层的耐腐蚀性能。     

铝基表面等离子喷涂Al2O3-TiO2-Ta涂层的制备及防腐性能

采用等离子喷涂技术在铝基表面构建Al₂O₃-TiO₂涂层和Al₂O₃-TiO₂-Ta涂层。由于钽元素的引入,Al₂O₃-TiO₂-Ta涂层表面形貌更均匀、致密。同时钽金属具有极强的耐酸碱特性,因此,Al₂O₃-TiO₂-Ta涂层相对于Al₂O₃-TiO₂涂层具有更强的耐腐蚀性。Tafel曲线结果显示,Al₂O₃-TiO₂涂层使得基体的腐蚀电位仅正移了99.6 mV,Al₂O₃-TiO₂-Ta涂层使得铝基体腐蚀电位正移了208.9 mV。因此,由于耐蚀性极强的Ta金属的掺入,Al₂O₃-TiO₂涂层的防腐性得到了极大的增强,Al₂O₃-TiO₂-Ta涂层有效地防止铝合金腐蚀。     

Comparison of corrosion resistance between Al2O3 and YSZ coatings against high temperature LiCl-Li2O molten salt

In this study, the high-temperature corrosion resistance of plasma-sprayed ceramic oxide coatings has been evaluated in a LiCl-Li₂O molten salt under an oxidizing environment. Al₂O₃ and YSZ coatings were manufactured by atmospheric plasma spraying onto a Ni alloy substrate. Both the plasma-sprayed Al₂O₃ and YSZ coatings had a typical splat quenched microstructure which contained various types of defects, including incompletely filled pores, inter-splat pores and intra-splat microcracks. Corrosion resistance was evaluated by the thickness reduction of the coating as a function of the immersion time in the LiCl-Li₂O molten salt at a temperature of 650 °C. A linear corrosion kinetic was found for the Al₂O₃ coating, while no thickness variation with time occurred for the YSZ coating. The ceramic oxide coatings were reacted with LiCl-Li₂O molten salt to form a porous reaction layer of LiAl, Li₅AlO₄ and LiAl₅O₈ for the Al₂O₃ coating and a dense reaction layer of non-crystalline phase for the YSZ coating. The reaction products were also formed along the inside coating of the porous channel. The superior corrosion resistance of the YSZ coating was attributed to the formation of a dense protective oxide layer of non-crystalline reaction products on the surface and at the inter-splat pores of the coating.     

Corrosion Resistance of Copper Coatings Deposited by Cold Spraying

In the article, a study of corrosion resistance of copper and copper-based cermet (Cu+Al₂O₃ and Cu+SiC) coatings deposited onto aluminum alloy substrate using the low-pressure cold spraying method is presented. The samples were subjected to two different corrosion tests at room temperature: (1) Kesternich test and (2) a cyclic salt spray test. The selected tests were allowed to simulate service conditions typical for urban, industrial and marine environment. Examination of corroded samples included analysis changes on the coating surface and in the microstructure. The physicochemical tests were carried out using x-ray diffraction to define corrosion products. Moreover, microhardness and electrical conductivity measurements were conducted to estimate mechanical and physical properties of the coatings after corrosion tests. XRD analysis clearly showed that regardless of corrosion conditions, for all samples cuprite (Cu₂O) was the main product. However, in the case of Cu+Al₂O₃ cermet coating, chlorine- and sulfate-containing phases such as Cu₂Cl(OH)₃ (paracetamite) and Cu₃(SO₄)(OH)₄ (antlerite) were also recorded. This observation gives better understanding of the lowest microstructure changes observed for Cu+Al₂O₃ coating after the corrosion tests. This is also a justification for the lowest decrease in electrical conductivity registered after the corrosion tests for this coating.     

Effects of Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Nano-Particles on Corrosion Performance of Plasma Electrolytic Oxidation Coatings Formed on 6061 Aluminum Alloy

Corrosion resistance improvement of plasma electrolyte oxidation coatings on 6061 aluminum alloy in silicate electrolyte containing Al₂O₃ nano-particles was studied, with particular emphasis on the microstructure, coating growth, and corrosion behavior in 3.5 wt.% NaCl solution. The microstructure of coatings, their thickness, and phase composition were characterized using scanning electron microscopy and x-ray diffraction. All characterization data showed that the maximum coating thickness and lowest amount of porosity were obtained in a low concentration of KOH, a high concentration of Na₂SiO₃, and moderate concentration of Al₂O₃ nano-particles in the electrolyte. This combination describes the optimum plasma electrolytic oxidation electrolyte, which has the best conductivity and oxidizing state, as well as the highest incorporation of electrolyte components in the coating growth process. On the other hand, incorporation and co-deposition of Al₂O₃ nano-particles were more pronounced than SiO₃ ^2? ions in some level of molar concentration, which is due to the higher impact of electron discharge force on the adsorption of Al₂O₃ nano-particles. The electrochemical results showed that the best protective behavior was obtained in the sample having a coat with the lowest porosity and highest thickness.     

Investigation on the corrosion and oxidation resistance of Ni-Al2O3 nano-composite coatings prepared by sediment co-deposition

Ni-Al₂O₃ composite coatings were prepared by using sediment co-deposition (SCD) technique from a Watt's type electrolyte containing nano-Al₂O₃ particles. The corrosion resistance and high temperature oxidation resistance of resulting composite coatings were investigated. It was found that the incorporation of nano-Al₂O₃ particles in Ni matrix refined the Ni crystal and changed the preferential orientation of composite coatings. Meanwhile, the corrosion and oxidation resistance were improved after the incorporation of nano-Al₂O₃ particles into Ni matrix. The nano-Al₂O₃ content in deposits plays an important role for improving the corrosion and oxidation protection. The corrosion and oxidation resistance of Ni-Al₂O₃ nano-composite coatings produced via SCD technique are superior to that of CEP technique. Compared to pure Ni and Ni-Al₂O₃ composite coatings fabricated using CEP technique, the Ni-7.58 wt.% Al₂O₃ composite coating obtained by SCD technique exhibits better corrosion resistance and enhanced high temperature oxidation resistance. Moreover, the mechanism of corrosion and high temperature oxidation resistance of Ni-Al₂O₃ nano-composite coatings are discussed.     

Characterization of Microstructure and Wear Resistance of PEO Coatings Containing Various Microparticles on Ti6Al4V Alloy

Titania-based composite coatings were prepared by plasma electrolytic oxidation (PEO) treatment of Ti6Al4V alloy in electrolyte with α-Al₂O₃, Cr₂O₃ or h-BN microparticles in suspension. The microstructure, composition of PEO composite coatings were analyzed by SEM, EDS and XRD. The wear resistance of composite ceramic coatings was studied by ball-on-disk wear test at ambient temperature and 300 °C. The results showed that the addition of microparticles accelerated the growth rate of PEO coating and changed the microstructure and composition of PEO coating. PEO coating was porous and mainly composed of rutile-TiO₂, anatase-TiO₂ and Al₂TiO₅. PEO/α-Al₂O₃ (Cr₂O₃ or h-BN) composite coating only had small micropores and appeared some α-Al₂O₃ (Cr₂O₃ or h-BN) phase. Besides, the addition of α-Al₂O₃ (Cr₂O₃ or h-BN) microparticles greatly improved the wear resistance of PEO coating. At ambient temperature, abrasive wear dominated the wear behavior of PEO coating, but abrasive wear and adhesive peel simultaneously happened at 300 °C. Whether at ambient temperature or 300 °C, PEO composite coating had better wear resistance than PEO coating. Besides, PEO/h-BN composite coating outperformed other composite coatings regardless of the temperature.     

Alumina coatings obtained by thermal spraying and plasma anodising — A comparison

Thermally sprayed alumina coatings are widely used in a range of industrial applications to improve wear and erosion resistance, corrosion protection and thermal insulation of metallic surfaces. These properties are required for many components to be used for production processes in the paper and printing industry.Another appropriate method to produce ceramic coatings is the plasma electrolytic oxidation (PEO). However PEO can only be applied on self-passivating metals like aluminium, titanium, magnesium and their alloys. The present paper concerns a combination of cost-efficient arc spraying and flame spraying of Al coatings (Al99.5, AlCu4Mg1) on steel substrates and post-treatment by plasma-electrolytic oxidation (PEO). The microstructure and phase composition of generated oxide coatings are examined and discussed. The created Al₂O₃ layers show outstanding hardness up to 1600 HV0.1, good bonding strength and excellent abrasion resistance compared to atmospheric plasma-sprayed Al₂O₃-coatings. The results show the superior performance of PEO-coatings and demonstrate their applicability for technical components in extreme operating conditions.     

基于磁过滤技术的热障涂层表面Al2O3 覆盖层抗CMAS腐蚀性能

为了提高热障涂层（TBC）的抗沉积物（主要成分为CaO、MgO、Al₂O₃和SiO₂,简称CMAS）腐蚀性能,采用磁过滤阴极真空电弧（FCVA）技术在TBC表面上制备了致密的Al₂O₃覆盖层,比较和分析了Al₂O₃改性TBC和沉积态TBC的润湿行为和抗CMAS腐蚀性能。结果表明：使用FCVA技术制备Al₂O₃覆盖层的过程对7%（质量分数）氧化钇稳定的氧化锆（7YSZ）相的结构无明显影响,且经Al₂O₃改性的TBC综合性能均优于沉积态TBC。在1250 ℃、CMAS腐蚀条件下,Al₂O₃覆盖层有效地限制了熔融CMAS在TBC表面上的扩散行为。同时,Al₂O₃填充了7YSZ柱状晶之间的间隔并且阻碍了熔融CMAS的渗透,证明了FCVA可作为一种制备Al₂O₃涂层的新方法以提高TBC的抗CMAS腐蚀性能,且Al₂O₃涂层及其制备过程对TBC的热震性能均无消极影响。     

Al2O3-ZrO2 mixed oxide composite incorporated aluminium rich zinc coatings for high wear resistance

Corrosion resistance and wear resistance are the two important parameters for high performance of zinc galvanic coating. In the present work, the improvement of these two characteristics was achieved by the incorporation of Al₂O₃-ZrO₂ mixed oxide composite in the coating. Al₂O₃-ZrO₂ mixed oxide composite was synthesized from ZrOCl₂·8H₂O. Aluminium rich zinc coatings with high sliding wear resistance was developed from a galvanic bath containing the mixed oxide. Based on the performance of the coating during physicochemical and electrochemical characterization, the concentration of mixed oxide composite in the bath was optimized as 0.50 wt% Al₂O₃-0.50 wt% ZrO₂. While rich in Al-metal content in the coating caused high corrosion resistance, the incorporation of the mixed oxide improved structural characteristics of the coating resulting in high wear resistance also. The coating was nonporous in nature and even the interior layers had high stability. The coatings have potential scope for high industrial utility.