Influence of varying fiber lengths on mechanical,thermal, and morphological properties of MA‐g‐PP compatibilized and chemically modified short pineapple leaf fiber reinforced polypropylene composites

Environmentally benign, low cost and abundantly available short pineapple leaf fibers (PALF), found mostly in the Tropical rain forest climates are ideal materials for manufacture of thermoplastic polymer‐matrix composites. Here, mechanical and thermal properties of composites of maleic anhydride grafted polypropylene (MA‐g‐PP) and chemically modified short PALF are studied as a function of different fiber lengths at 10 vol % fibers loading with fiber orientation in the longitudinal direction. The effects of fiber lengths and fiber loading on the morphological properties are assessed via observations by scanning electron microscopy. Fiber length of 6 mm oriented longitudinally at 10 vol % fibers loading in PP is the optimum and recommended composition, where 73% increase in impact properties, 37% increase in the flexural modulus, 33% increase in flexural strength, and 14% increase in vicat softening temperature are observed. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Recycling of the fibrous fraction of reinforced thermoset composites

We investigate the feasibility of reusing short fibers recovered from recycled thermoset composites for the production of new composites. Glass fibers were recovered from glass‐polyester composites, and carbon and aramide fibers from epoxy based composites. From the different fractions obtained after grinding, a specific fibrous fraction was selected for reuse. This recycled fraction was first characterized in terms of length and residual matrix content, and then incorporated into virgin polymer matrices to prepare new thermoplastic composites. To evaluate the performance of these composites, tensile tests were initially carried out, and the results were compared with similar measurements performed on pristine composites containing short unused fibers of similar length. In most cases examined, recycling does not adversely affect the mechanical performance of the new composite. This overall behavior is explained in terms of fiber length preservation, fiber dispersion mechanism and fiber‐matrix adhesion.     

Influence of surface morphology of the kraft pulp fibers on the growth of the transcrystalline layer of polypropylene

The objective of this study was to evaluate the influence of the wood fiber surface on the crystallization behavior of thermoplastic polymers. Unbleached and bleached kraft pulp fibers were used for this study with 100% polypropylene (PP), 95% PP/5% maleic anhydride polypropylene (MAPP), and 100% MAPP at 150°C. Nuclei were induced at the ends of the fibers and on damaged surfaces while poor crystallization behavior was observed on the fiber surfaces using 100% PP. Enhanced MAPP induced transcrystallization on the wood fiber surfaces; the nucleation density also increased with the addition of MAPP. Oxygen/carbon (O/C) ratios of smooth surfaces, damaged surfaces, and the ends of wood fibers also indicated that the oxidation process of both wood fiber and thermoplastic polymer affected the crystallization process without MAPP addition. It was observed that the MAPP played a role in increasing numbers of nuclei on the linear fiber surface to induce transcrystallization. Dynamic mechanical properties increased 52% with 100% MAPP compared to the use of 100% PP. Therefore, the increased thickness of transcrystalline layer and nucleation density on the surface of wood fiber positively correlated with the dynamic mechanical properties of wood fiber‐plastic composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Crystallization kinetics of PPS composites and quantification of fiber nucleation density using a computer simulation

Differential scanning calorimetry and hot-stage optical microscopy were used to study the isothermal crystallization kinetics of unreinforced poly(phenylene sulfide) (PPS) and PPS reinforced with aramid, carbon, and glass fibers. The influence that fibers have on the crystallization kinetics of PPS was found to depend on the characteristics of the fiber as well as the type of PPS used. For one kind of PPS, fibers enhanced the crystallization rate, while for another type of PPS, reinforcing fibers had a moderate depressing effect on the polymer crystallization rate. To clarify these effects, we used a new method of quantifying the nucleation process in fiber-reinforced composites that employs a 3-D computer simulation of spherulitic crystallization. Using this method, the nucleation density in the bulk polymer, N_b, and the nucleation density on fiber surfaces, N_f, were calculated for PPS composites as a function of crystallization temperature. The calculated values of N_b and N_f were used to explain differences in the effectiveness of the fibers as well as differences in the nucleating characteristics of the two polymers. © 1995 John Wiley & Sons, Inc.     

Structural properties and mechanical behavior of injection molded composites of polypropylene and sisal fiber

Composites based on isotactic polypropylene (PP) and sisal fiber (SF) were prepared by melt mixing and injection molding. The melt mixing characteristics, thermal properties, morphology, crystalline structure, and mechanical behavior of the PP/SF composites were systematically investigated. The results show that the PP/SF composites can be melt mixed and injection molded under similar conditions as the PP homo‐polymer. For the composites with low sisal fiber content, the fibers act as sites for the nucleation of PP spherulites, and accelerate the crystallization rate and enhance the degree of crystallinity of PP. On the other hand, when the sisal fiber content is high, the fibers hinder the molecular chain motion of PP, and retard the crystallization. The inclusion of sisal fiber induces the formation of β‐form PP crystals in the PP/SF composites and produces little change in the inter‐planar spacing corresponding to the various diffraction peaks of PP. The apparent crystal size as indicated by the several diffraction peaks such as L_(110)α, L_(040)α, L_(130)α and L_(300)β of the α and β‐form crystals tend to increase in the PP/SF composites considerably. These results lead to the increase in the melting temperature of PP. Moreover, the stiffness of the PP/SF composites is improved by the addition of sisal fibers, but their tensile strength decreases because of the poor interfacial bonding. The PP/SF composites are toughened by the sisal fibers due to the formation of β‐form PP crystals and the pull‐out of sisal fibers from the PP matrix, both factors retard crack growth.     

Preparation and characterization of LDPE and PP—Wood fiber composites

Natural fiber reinforced composites is an emerging area in polymer science. These natural fibers are low cost fibers with low density and high specific properties. These are biodegradable and nonabrasive. The natural fiber composites offer specific properties comparable to those of conventional fiber composites. However, in development of these composites, the incompatibility of the fibers and poor resistance to moisture often reduce the potential of natural fibers, and these draw backs become critical issue. Wood‐plastic composites (WPC) are a relatively new class of materials and one of the fastest growing sectors in the wood composites industry. Composites of wood in a thermoplastic matrix (wood–plastic composites) are considered a low maintenance solution to using wood in outdoor applications. WPCs are normally made from a mixture of wood fiber, thermoplastic, and small amounts of process and property modifiers through an extrusion process. In this study, Wood–plastic composites (WPC) are produce by adding a maleic anhydride modified low density polyethylene coupling agent to improve interfacial adhesion between the wood fiber and the plastic. Mixing is done with twin screw extruder. Subsequently, tensile strength, the modulus of elasticity, % elongation, hardness, Izod impact strength, melt flow index (MFI), and heat deflection temperature (HDT) are determined. Thermal transition temperatures and microstructure are determined with DSC and SEM, respectively. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and characterization of short Grewia optiva fiber‐based polymer composites

Natural fibers, such as Flax, Sisal, Hibiscus Sabdariffa, and Grewia optiva (GO) possess good reinforcing capability when properly compounded with polymers. These fibers are relatively inexpensive, easily available from renewable resources, and possess favorable values of specific strength and specific modulus. The mechanical performance of natural fiber‐reinforced polymers (FRPs) is often limited owing to a weak fiber‐ matrix interface. In contrast, urea–formaldehyde (UF) resins are well known to have a strong adhesion to most cellulose‐containing materials. This article deals with the synthesis of short G. optiva fiber‐reinforced UF polymer matrix‐based composites. G. optiva fiber‐reinforced UF composites processed by compression molding have been studied by evaluating their mechanical, physical, and chemical properties. This work reveals that mechanical properties such as: tensile strength, compressive strength, flexural strength, and wear resistance of the UF matrix increase up to 30% fiber loading and then decreases for higher loading when fibers are incorporated into the polymer matrix. Morphological and thermal studies of the matrix, fiber, and short FRP composites have also been carried out. The swelling, moisture absorbance, chemical resistance, and water uptake behavior of these composites have also been carried out at different intervals. The results obtained lay emphasis on the utilization of these fibers, as potential reinforcing materials in bio‐based polymer composites. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Next generation high‐performance carbon fiber thermoplastic composites based on polyaryletherketones

Interest in carbon fiber reinforced composites based on polyaryl ether ketones (PAEKs) continues to grow, and is driven by their increasing use as metal replacement materials in high temperature, high‐performance applications. Though these materials have seen widespread use in oil, gas, aerospace, medical and transportation industries, applications are currently limited by the thermal and mechanical properties of available PAEK polymer chemistries and their carbon fiber composites as well as interfacial bonding with carbon fiber surfaces. This article reviews the state of the art of PAEK polymer chemistries, mechanical properties of their carbon fiber reinforced composites, and interfacial engineering techniques used to improve the fiber‐matrix interfacial bond strength. We also propose a roadmap to develop the next generation of high‐performance long fiber thermoplastic composites based on PAEKs. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44441.     

Studies on crystal morphology and crystallization kinetics of polypropylene filled with CaCO3 of different size and size distribution

Changes in the crystal morphology, crystallinity, and the melting temperature of thermoplastics resulted in significant changes in the mechanical behavior of composites containing them. For this reason, the research of crystal morphology and crystallization kinetics in thermoplastic composites became an important requirement. The thermoplastic filled with the filler of different size gradation was a new method for improving processability of thermoplastic composites. We have previously reported that the melt viscosity of polypropylene (PP) composites, which were filled with 30 wt % CaCO₃ of effective size gradation, could be evidently declined. In this study, two sizes of CaCO₃, 325 meshes and 1500 meshes, were blended by different proportions and filled into PP matrix with 30 wt %. Crystal morphology and isothermal crystallization kinetics of a series of composites were characterized by differential scanning calorimeter (DSC) and polarizing microscope. The results showed that composites filled with CaCO₃ of effective size gradation leaded to a well‐crystalline order and a large crystal size, while their isothermal crystallization kinetics and crystallization rate constant (k) were declined, and their Avrami exponents (n) and crystallization half‐life (t_1/2) were increased compared with the composites filled with single size CaCO₃. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2437–2444, 2006     

Interfacial contributions in lignocellulosic fiber‐reinforced polyurethane composites

Whereas lignocellulosic fibers have received considerable attention as a reinforcing agent in thermoplastic composites, their applicability to reactive polymer systems remains of considerable interest. The hydroxyl‐rich nature of natural lignocellulosic fibers suggests that they are particularly useful in thermosetting systems such as polyurethanes. To further this concept, urethane composites were prepared using both unused thermomechanical pulp and recycled newsprint fibers. In formulating the materials, the fibers were considered as a pseudo‐reactant, contributing to the network formation. A di‐functional and tri‐functional poly(propylene oxide)‐based polyol were investigated as the synthetic components with a polyol‐miscible isocyanate resin serving as a crosslinking agent. The mechanical properties of the composites were found to depend most strongly on the type of fiber, and specifically the accessibility of hydroxy functionality on the fiber. Dynamic mechanical analysis, swelling behavior, and scanning electron micrographs of failure surfaces all provided evidence of a substantial interphase in the composites that directly impacted performance properties. The functionality of the synthetic polyol further distinguished the behavior of the composite materials. Tri‐functional polyols generally increased strength and stiffness, regardless of fiber type. The data suggest that synthetic polyol functionality and relative accessibility of the internal polymer structure of the fiber wall are dominant factors in determining the extent of interphase development. Considerable opportunity exists to engineer the properties of this material system given the wide range of natural fibers and synthetic polyols available for formulation. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 546–555, 2001     

Stiffness and strength of flax fiber/polymer matrix composites

Flax fiber composites with thermoset and thermoplastic polymer matrices have been manufactured and tested for stiffness and strength under uniaxial tension. Flax/polypropylene and flax/maleic anhydride grafted polypropylene composites are produced from compound obtained by coextrusion of granulated polypropylene and flax fibers, while flax fiber mat/vinylester and modified acrylic resin composites are manufactured by resin transfer molding. The applicability of rule‐of‐mixtures and orientational averaging based models, developed for short fiber composites, to flax reinforced polymers is considered. POLYM. COMPOS. 27:221–229, 2006. © 2006 Society of Plastics Engineers     

Evaluation of wood fiber composites based on a novel simultaneous defibration and compounding process

The distinctive length and morphology characteristics of thermomechanical produced wood fibers make it a promising candidate for the utilization in polymer composites. However, due to the low bulk density of these fibers, the feeding into the compounding process (i.e., extruders) is quite challenging. In this study, a novel simultaneous defibration and compounding process are conducted in order to solve the feed‐in problem of thermomechanical fibers. A disc‐refiner was used to defibrate wood chips to fibers and compound the fibers with neat polymer granulates in one process step. After the process, the material showed typically thermomechanical fibers with chopped polymer particles which were inseparably attached to the fiber. The observed mechanical properties of the composites were slightly lower than some literature values. With field emission scanning electron microscopy and X‐ray microtomography analysis, voids and a polymer enriched surface were found influencing the composites performance. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45859.     

Influence of new thermoplastic sizing agents on the mechanical behavior of poly(ether ketone ketone)/carbon fiber composites

In this study, unidirectional poly(ether ether ketone)/carbon fiber (CF) composite sheets were elaborated with unsized, epoxy‐sized, and thermoplastic‐sized CFs by hot‐press molding. The thermoplastic sizings that we used were poly(ether imide) (PEI) and poly(ether ketone ketone) oligomer aqueous dispersions. Scanning electron microscopy observation of the composites freeze fractures showed that unlike unsized or epoxy‐sized CFs, the thermoplastic sizings improved the interaction between the fibers and the matrix. A comparative study of the mechanical relaxations by dynamic mechanical analysis was carried out on the different composites before and after immersion in kerosene. At low temperature, the PEI sizing had a significant influence on the β relaxation, particularly after kerosene immersion. The thermoplastic sizings did not modify the glass‐transition temperature but improved the kerosene resistance on the composites. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42550.     

Fiber reinforced polypropylene: Influence of iPP molecular weight on morphology,crystallization, and thermal and mechanical properties

The influence of molecular weight and its distribution on the nucleation density, crystallization, thermal and mechanical behavior of isotactic polypropylene based composites has been investigated. The composites were prepared by compression molding. The ability of carbon and Kevlar fibers to nucleate the polypropylene has been studied during isothermal and nonisothermal crystallization, by optical microscopy and differential scanning calorimetry (DSC), as function of crystallization temperature T_c and iPP molecular weight. Two extreme crystallization conditions were tested: quenching and slow crystallization to obtain crystals and amorphous phases of different structure. The ability of fibers to enhance mechanical properties in polypropylene based composites was examined by tensile tests at room temperature. It was found that nucleation density, crystallization parameters, and the results of tensile tests strongly depend on the molecular weight M w of iPP, molecular weight distribution, and thermal history of polypropylene. The numerical values of the nucleation density have been found to strongly depend on the nature of fiber. In fact, Kevlar fiber has shown a better nucleating ability than carbon fiber. The results of tensile tests have been related to the sample morphology. The analysis of fractured specimens also provided useful information about fiber-matrix adhesion.     

The morphology and degradation behavior of electrospun poly(3‐hydroxybutyrate)/Magnetite and poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)/Magnetite composites

Electrospinning of biodegradable poly(3‐hydroxybutyrate) (PHB)/magnetite and poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV)/magnetite composites in 2,2,2‐trifluoroethanol (TFE) and chloroform are investigated to develop nonwoven nanofibrous structure. Ultrafine PHB/magnetite fibers are obtained and the resulting fiber diameters are in the range of 690–710 nm and 8.0–8.4 µm for the polymer dissolved in TFE and chloroform. The surface of PHB composites fiber fabricated in chloroform contains porous structures, which are not observed for the sample of PHB composites fiber dissolved in TFE. The fiber diameters for PHBV5/magnetite composites are in the range of 500–540 nm and 2.3–2.5 µm, depending on the use of TFE and chloroform. The average diameters of PHBV5/magnetite composite fibers are smaller than those of PHB/magnetite composites fiber. All electrospun PHB/magnetite and composite fibers are superparamagnetic. The degradation behaviors of PHB/magnetite and PHBV5/magnetite composite fibers were investigated using Caldimonas manganoxidans. For the fabricated composite fibers, it is found that the degradation rate increased with the increasing loading of magnetite nanoparticles. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41070.     

Bio‐composites for structural applications: Poly‐l‐lactide reinforced with long sisal fiber bundles

Fully bio‐based and biodegradable composites were compression molded from unidirectionally aligned sisal fiber bundles and a polylactide polymer matrix (PLLA). Caustic soda treatment was employed to modify the strength of sisal fibers and to improve fiber to matrix adhesion. Mechanical properties of PLLA/sisal fiber composites improved with caustic soda treatment: the mean flexural strength and modulus increased from 279 MPa and 19.4 GPa respectively to 286 MPa and 22 GPa at a fiber volume fraction of V_f = 0.6. The glass transition temperature decreased with increasing fiber content in composites reinforced with untreated sisal fibers due to interfacial friction. The damping at the caustic soda‐treated fibers‐PLLA interface was reduced due to the presence of transcrystalline morphology at the fiber to matrix interface. It was demonstrated that high strength, high modulus sisal‐PLLA composites can be produced with effective stress transfer at well‐bonded fiber to matrix interfaces. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40999.     

Influence of fiber orientation and fiber content on properties of sisal‐jute‐glass fiber‐reinforced polyester composites

The incorporation of natural fibers with polymer matrix composites (PMCs) has increasing applications in many fields of engineering due to the growing concerns regarding the environmental impact and energy crisis. The objective of this work is to examine the effect of fiber orientation and fiber content on properties of sisal‐jute‐glass fiber‐reinforced polyester composites. In this experimental study, sisal‐jute‐glass fiber‐reinforced polyester composites are prepared with fiber orientations of 0° and 90° and fiber volume of sisal‐jute‐glass fibers are in the ratio of 40:0:60, 0:40:60, and 20:20:60 respectively, and the experiments were conducted. The results indicated that the hybrid composites had shown better performance and the fiber orientation and fiber content play major role in strength and water absorption properties. The morphological properties, internal structure, cracks, and fiber pull out of the fractured specimen during testing are also investigated by using scanning electron microscopy (SEM) analysis. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42968.     

Surface grafting of carbon fibers with artificial silver‐nanoparticle‐decorated graphene oxide for high‐speed electrical actuation of shape‐memory polymers

Poor heat conduction in the interface between the carbon fiber and polymer matrix is a problem in the actuation of shape‐memory polymer (SMP) composites by Joule heating. In this study, we investigated the effectiveness of grafting silver‐nanoparticle‐decorated graphene oxide (GO) onto carbon fibers to improve the electrothermal properties and Joule‐heating‐activated shape recovery of SMP composites. Self‐assembled GO was grafted onto carbon fibers to enhance the bonding of the carbon fibers with the polymeric matrix via van der Waal's forces and covalent crosslinking, respectively. Silver nanoparticles were further self‐assembled and deposited to decorate the GO assembly, which was used to decrease the thermal dissimilarity and facilitate heat transfer from the carbon fiber to the polymer matrix. The carbon fiber was incorporated with SMP to achieve the shape recovery induced by Joule heating. We found that the silver‐nanoparticle‐decorated GO helped us achieve a more uniform temperature distribution in the SMP composites compared to those without decoration. Furthermore, the shape‐recovery behavior and temperature profile during the Joule heating of the SMP composites were characterized and compared. A unique synergistic effect of the carbon fibers and silver‐nanoparticle‐decorated GO was achieved to enhance the heat transfer and a higher speed of actuation. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41673.     

Damage analysis of composites reinforced with Alfa fibers: Viscoelastic behavior and debonding at the fiber/matrix interface

In this article, we first review state‐of‐the‐art experimental techniques and measurements to characterize the mechanical properties of anisotropic vegetal alfa fibers, epoxy‐resin, and the behavior of the interphase between the matrix and alfa fibers. Second, we conduct experimental tests to determine the mechanical properties of fibers, resin, and the interphase. Third, we carry out a series of finite element simulations to predict damage initiation and to estimate crack propagation in alfa‐fiber/epoxy‐resin (AFER) composites. Different tests to determine the longitudinal Young's modulus of alfa fibers and epoxy resin as well as nanoindentation tests to obtain the transverse stiffness of the fibers are presented. Experimental results from the characterization are introduced in a micromechanical model to estimate, using the concept of the energy release rate (ERR), the matrix crack, and its interaction with interfacial debonding. The wettability problems in the preparation of vegetable composites and their effect on fiber‐matrix interfacial debonding are also addressed. The analysis of the damage behavior of AFER composites demonstrates that under load transverse to the fiber axis, a crack initiated in the matrix is propagated perpendicular to the direction of the load. Near the interface, the ERR decreases and this energy is higher in the presence of interfacial debonding areas generated by problems of fiber wettability. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43760.     

Optimization of fiber prediction model coefficients in injection molding simulation based on micro computed tomography

Fiber‐reinforced thermoplastic for low weight application become increasingly important for many industrial branches. During the injection molding of short fiber‐reinforced thermoplastic parts the fibers become orientated. This orientation is determined on the one hand by the geometry of the part, and on the other hand by the injection molding parameters, and influence the mechanical behavior of the part. The determination of the fiber properties that is, the orientation distribution of the fibers, is therefore of considerable interest. Since a more accurate fiber orientation prediction of the injection molding simulation will lead to a more precise structural simulation the objective of the present work is to achieve a preferably accurate orientation distribution. To describe the orientation distribution of the fibers, the fiber orientation tensor defined by Advani and Tucker (Advani and Tucker, Journal of Rheology, 31, 751 (1987)) was used. To determine the entries of this tensor micro computed tomography scans (μCT‐scans) of an injection‐molded plate, as well as an injection‐molded specimen with different cross section and shape were performed. Injection molding simulation using Autodesk Moldflow Insight were carried out. The residual strain closure (RSC) model was the underlying model to depict the fiber orientation distribution, or rather the orientation tensors. The two model parameters, the fiber interaction coefficient Ci and the scalar factor κ , were adapted by an optimization procedure, in such a way that the orientation distributions of the simulations fit the results of the μCT‐analysis at its best. POLYM. ENG. SCI., 59:E152–E160, 2019. © 2018 Society of Plastics Engineers