Synthesis and characterization of bio‐based thermosetting resins from lactic acid and glycerol

A bio‐based thermoset resin has been synthesized from glycerol reacted with lactic acid oligomers of three different chain lengths (n): 3, 7, and 10. Lactic acid was first reacted with glycerol by direct condensation and the resulting branched molecule was then end‐functionalized with methacrylic anhydride. The resins were characterized by Fourier‐transform infrared spectroscopy (FT‐IR), by ¹³C‐NMR spectroscopy to confirm the chemical structure of the resin, and by differential scanning calorimetry and dynamic mechanical thermal analysis (DMTA) to obtain the thermal properties. The resin flow viscosities were also measured using a rheometer with different stress levels for each temperature used, as this is an important characteristic of resins that are intended to be used as a matrix in composite applications. The resin with a chain length of three had better mechanical, thermal, and rheological properties than the resins with chain lengths of seven and 10. Also, its bio‐based content of 78% and glass transition temperature of 97°C makes this resin comparable to commercial unsaturated polyester resins. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40488.     

Multicarboxylic aromatic acid core initiator for the synthesis of star‐shaped poly(ϵ‐caprolactone) with carboxyl end groups

We successfully carried out the ring‐opening polymerization of ?‐caprolactone with 1,3,5‐benzenetricarboxylic acid and 1,2,4,5‐benzenetetracarboxylic acid as the core initiators at 225°C in bulk, and three‐armed and four‐armed star poly(?‐caprolactone)s [poly(?‐CL)s] with carboxyl end groups were obtained. No transesterification, which would have led to a decrease in the molecular weight of poly(?‐CL), was found. The effects of the polymerization conditions on the polymerization are discussed; the poly(?‐CL)s were characterized by ¹H‐NMR, gel permeation chromatography, and thermogravimetric analysis in detail. A mechanism of alkyl–oxygen bond scission by the nucleophilic attack of the carboxyl anions via hydrogen proton transfer is presented for this system. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3713–3717, 2006     

Synthesis and characterization of heterotelechelic poly(ethylene glycol)s with amino acid at one end and hydroxyl group at another end

Heterotelechelic poly(ethylene glycol)s are widely used in the modification, conjugation, and crosslinking of biomacromolecules. A series of heterotelechelic PEGs with amino acid at one end and hydroxyl group at another end, including α‐glycine‐ω‐hydroxyl‐PEG, α‐proline‐ω‐hydroxyl‐PEG, and α‐phenylalanine‐ω‐hydroxyl‐PEG, were first synthesized in this study. The reaction proceeded at ambient temperature under alkaline conditions via an aqueous solution polymerization of ethylene oxide. Amino group of glycine, proline, and phenylalanine was the initiating center in the polymerizations, and carboxyl group of these amino acids was reserved as one of the active end groups of the obtained heterotelechelic PEG. Purification of the desired products was accomplished by silica gel column chromatography. The obtained heterotelechelic PEGs were characterized by means of FT‐IR, ¹H NMR, ¹³C NMR, MS, and RP‐HPLC. They were in different forms depending on the type of initiating amino acid, e.g. α‐glycine‐ω‐hydroxyl‐PEG and α‐phenylalanine‐ω‐hydroxyl‐PEG are in branched form, and α‐proline‐ω‐hydroxyl‐PEG is linear. Amino acids were conjugated to PEG chains through the stable carbon–nitrogen bond. Compared with the traditional critical polymerization conditions, the advantage of this method is that various amino acid ended heterotelechelic PEGs can be designed and obtained by using different amino acid as the initiator through a much more convenient route, which proceeded in aqueous solution at ambient temperature. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Reactive blending approach to modify spin‐coated epoxy film: Part I. Synthesis and characterization of star‐shaped poly(ϵ‐caprolactone)

To effectively modify the properties of an epoxy, branched oligomers were synthesized from ?‐caprolactone (CL) and end‐functionalized to realize network precursors that can be reactively blended with the epoxy. The ring‐opening polymerization (ROP) of the CL in the presence of polyglycerol (PGL) initiator (3.9 and 9.1 mol %) and Sn(II) 2‐ethylhexanoate catalyst yielded oligomers with hydroxyl end‐groups, which were converted to carboxylic acid functionality by reaction with succinic anhydride. The functionalized oligomers had a four‐armed structure and the molecular weight of the oligomers could be controlled by the ratio of CL to PGL in the feed. To achieve an adequately crosslinked network in the reactive blending, a dual‐catalyzed reaction scheme was employed. First the oligomer was incorporated into the epoxy matrix in an imidazole‐catalyzed reaction and then the crosslinking was completed with an acid‐catalyzed ROP of the residual epoxies. Investigations showed that toughened coatings could be prepared from the inherently brittle epoxy through proper choice of the blending ratio of oligomer to epoxy. The blending increased surface hydrophobicity at high concentrations of functionalized oligomer, but did not have an adverse effect on the inherently advantageous endothelial cell spreading. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3677–3688, 2006     

Kinetics studies and characterization of poly(furfuryl alcohol) for use as bio‐based furan novolacs

Poly(furfuryl alcohol) (PFA) is an attractive target for the development of bio‐based novolac resins. However, control of the polycondensation reaction is not well understood and side reactions are an important factor for PFA and the development of new resins. The polymerization reactions and kinetics of furfuryl alcohol and 2‐furyl ethanol into polymeric resins are detailed in this work. Nuclear magnetic resonance spectroscopy analysis of reaction kinetics, molecular weight analysis, and rheology analysis confirm that the polymerization reaction rate of 2‐furyl ethanol is much faster than that of furfuryl alcohol because the addition of this methyl group serves to stabilize the carbocation transition state. Side reactions, such as Diels–Alder crosslinking and in particular branching, are quantified and were found to be much more prevalent in the polymerization of PFA. The glass transition temperature was measured to be 376 K for PFA and only 294 K for poly(2‐furyl ethanol). Molecular dynamics simulations showed that the alternative structure that forms in PFA that causes branching results in greater backbone rigidity causing its higher glass transition temperature. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46608.     

Synthesis and characterization of a soybean oil‐based macromonomer

An acrylate‐functional soybean oil‐based macromonomer (SoyAA‐1) was synthesized in high yields utilizing sequential amidation and acrylation processes to serve as an internal plasticizer in emulsion polymers. The structure and structure–property relationships of this unique macromonomer were validated with FTIR, NMR, and LC‐MS. The viability of SoyAA‐1 as a comonomer in emulsion polymerization was established via copolymerization with methyl methacrylate (MMA) at varying copolymer weight compositions. The effect of increasing SoyAA‐1 levels and concomitantly higher allylic functionality was measured through film coalescence, minimum film forming temperature, and initial and progressively increasing glass transition temperature(s). The results indicate that synthetic modification of a renewable resource, soybean oil, can yield a valuable monomer that can be copolymerized in high yields via emulsion polymerization to produce practical and mechanically stable latexes for a variety of coatings applications. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40249.     

Synthesis of star‐shaped poly(ϵ‐caprolactone) by samarium‐based tetrafunctional initiator and its dilute‐solution properties

An in situ–generated tetrafunctional samarium enolate from the reduction of 1,1,1,1‐tetra(2‐bromoisobutyryloxymethyl)methane with divalent samarium complexes [Sm(PPh₂)₂ and SmI₂] in tetrahydrofuran has proven to initiate the ring‐opening polymerization of ?‐caprolactone (CL) giving star‐shaped aliphatic polyesters. The polymerization proceeded with quantitative conversions at room temperature in 2 h and exhibited good controllability of the molecular weight of polymer. The resulting four‐armed poly(?‐caprolactone) (PCL) was fractionated, and the dilute‐solution properties of the fractions were studied in tetrahydrofuran and toluene at 30°C. The Mark–Houwink relations for these solvents were [η] = 2.73 × 10^?2M_w^0.74 and [η] = 1.97 × 10^?2M_w^0.75, respectively. In addition, the unperturbed dimensions of the star‐shaped PCL systems were also evaluated, and a significant solvent effect was observed. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 175–182, 2006     

Compression molding and melt‐spinning of the blends of poly(lactic acid) and poly(butylene succinate‐co‐adipate)

Poly(lactic acid) (PLA) is a biobased polymer made from biomass having high mechanical properties for engineering materials applications. However, PLA has certain limited properties such as its brittleness and low heat distortion temperature. Thus, the aim of this study is to improve toughness of PLA by blending with poly(butylene succinate‐co‐adipate) (PBSA), the biodegradable polymer having high toughness. Polymer blends of PLA and PBSA were prepared using a twin screw extruder. The melt rheology and the thermal property of the blends were examined. Further the blends were fabricated into compression molded parts and melt‐spun fiber and were subjected to tensile and impact tests. When the PBSA content was low, PBSA phase was finely dispersed in the PLA matrix. On the other hand, when the PBSA content was high, this minor phase dispersed as a large droplet. Mechanical properties of the compression molded parts were affected by the dispersion state of PBSA minor component in PLA matrix. Impact strength of the compression molded parts was also improved by the addition of soft PBSA. The improvement was pronounced when the PBSA phase was finely dispersed in PLA matrix. However, the mechanical property of the blend fibers was affected by the postdrawing condition as well as the PBSA content. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41856.     

Six‐arm star‐shaped polymer with cyclophosphazene core and poly(ε‐caprolactone) arms as modifier of epoxy thermosets

A six‐arm star‐shaped poly(ε‐caprolactone) (s‐PCL) based on cyclophosphazene core was obtained by presynthesis of a hydroxy‐teminated cyclophosphazene derivative and subsequent initiation of the ring‐opening polymerization of ε‐caprolactone, and its use in different proportions as toughening modifier of diglycidylether of bisphenol A/anhydride thermosets was studied. The star‐shaped polymer was characterized to have approximately 30 caprolactone units per arm. Differential scanning calorimetry revealed a nonsignificant influence on the curing process of the epoxy‐anhydride formulation by the addition of s‐PCL. The s‐PCL‐modified epoxy thermosets exhibited a great improvement in both toughness and strength compared with the neat resin, as the result of a joint effort by the internal rigid core and the external ductile polyester chains of s‐PCL. When the addition of the modifier was 3 wt %, an optimal mechanical and thermomechanical performance was achieved. The impact resistance and tensile strength of the cured epoxy resin were enhanced by 150% and 30%, respectively. The glass transition temperature was also increased slightly. Moreover, the addition of the star‐shaped modifier had little harmful effect on the thermal stability of the material. Thus s‐PCL was proved to be a superior toughening agent without sacrificing thermal and mechanical properties of the thermosets. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44384.     

Synthesis and characterization of a lactic acid‐based thermoset resin suitable for structural composites and coatings

A new biobased polyester resin was developed for thermoset composite applications. The resin is potentially inexpensive and can be produced industrially by relatively simple means. The resin consists of star‐shaped methacrylated oligomers of lactic acid (LA). LA oligomers were synthesized in a two‐step process: in the first step, oligomers of LA were polymerized by direct condensation of LA. In the second step, the oligomers were end‐functionalized by methacrylic anhydride. The resin was characterized by differential scanning calorimetry, Raman spectroscopy, NMR, rubber process analyzer, and TOF‐SIMS. Tests show that the resin can be crosslinked into a rigid network within a couple of minutes upon thermal initiation. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Toward poly(furfuryl alcohol) applications diversification: Novel self‐healing network and toughening epoxy–novolac resin

Poly(furfuryl alcohol) bioresin (PFA) was synthesized and utilized through two distinct alloying strategies. It was crosslinked by a bismaleimide (BMI) via a Diels–Alder (DA) reaction. The novel PFA–BMI polyadduct network was spectrally, thermally, and thermo‐mechanically characterized and its thermally repeatable self‐healing behavior was visually established. The network showed a high pyrolytic thermostability (char yield ∼51% at 600 °C). PFA was also used for modification of epoxy–novolac resin (EP). EP hybrid resins containing 5, 10, and 15 wt % of PFA were cured by a polyamine hardener. Despite of different curing mechanisms of the two resins, PFA had no effect on EP curing behavior as revealed by differential scanning calorimetry, which proved homogeneous formation of the thermosets. PFA at the composition of 15 wt % improved tensile properties and toughness of EP, so that it almost doubled tensile modulus and elongation at break. However, PFA slightly deteriorated flexural properties of EP. PFA also decreased T_g of EP, with a maximum decrease of 22 °C. Besides, PFA disfavored initial thermostability of EP, but improved its pyrolytic char yield. In conclusion, PFA can be beneficial from smart materials to toughen hybrid epoxy thermosets with potential applications in composites, adhesives, and surface coatings. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45921.     

Synthesis and characterization of star‐shaped PLLA with sorbitol as core and its microspheres application in controlled drug release

The purpose of this study was to investigate the suitability of a six‐arm star‐shaped poly(l ‐lactide)s (s‐PLLA) as controlled drug carriers for hydrophobic drug molecules. First, s‐PLLA was synthesized by ring‐opening polymerization of l ‐lactide using sorbitol as initiator and stannous octoate as catalyst. The structure and molecular weight (M_w) of s‐PLLA was characterized with ¹H NMR, ¹³C NMR, and GPC. Second, rifampicin (RIF) used as a model drug was encapsulated within the microspheres of s‐PLLA via oil‐in‐water emulsion/solvent evaporation technique. The morphology, drug encapsulation efficiency (EE), and in vitro release behavior of the prepared microspheres were studied in details. Results indicated that the average diameters of s‐PLLA microspheres can be controlled between 8 and 20 µm by varying the copolymer's concentration or M_w . The EE of RIF was mainly determined by the concentration of s‐PLLA. The in vitro study showed that the burst release behavior can be depressed by increasing the M_w of the s‐PLLA. Present work suggests that the synthesized s‐PLLA could be used as a new material for drug delivery. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42213.     

Synthesis and characterization of biodegradable block copolymer pluronic‐b‐poly(L‐lysine)

This study presented the investigations on the synthesis of a novel biodegradable block copolymer of pluronic‐b‐poly(L ‐lysine) (pluronic‐b‐PLL), which combined the characteristics of aliphatic polyester and poly(amino acids). The synthesis work started with end‐capping of pluronic with N‐t‐butoxycarbonyl‐L ‐phenylalanine using dicyclohexylcarbodiimide in the presence of 4‐dimethylaminopyridine, followed by a deprotection process to obtain the amino‐terminated pluronic; the new primary amino group in the modified pluronic initiated ring‐opening polymerization of amino acid N‐carboxyanhydride, which afforded the pluronic‐b‐poly(N^ε‐(Z)‐L ‐lysine) block copolymer. Finally, removal of the side‐chain N^ε‐(carbonybenzoxy) end protecting groups yields the block copolymer of pluronic‐b‐PLL. The products were characterized by ¹H‐NMR, FTIR, DSC, and GPC. The block copolymer micelle containing the anticancer drug paclitaxel was prepared by the double emulsion method. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Toughness improvement of poly(lactic acid) with poly(vinyl propionate)-grafted natural rubber

Natural rubber (NR) grafted with poly(vinyl propionate) (NR-g-PVP) was prepared by emulsion polymerization. The monomer content was set at 5, 10, 20, and 30 wt%. The chemical structure of NR-g-PVP was confirmed by ¹H-NMR and FTIR techniques. The grafting parameters of purified NR-g-PVP were evaluated. Binary (PLA/NR and PLA/NR-g-PVP) and ternary (PLA/NR/NR-g-PVP) blends were prepared by melt blending using a twin-screw extruder. The percentage of grafted PVP on NR affected morphology, thermal and mechanical properties of the blends. In binary blends, 5% grafting showed the greatest improvement of toughness and ductility with PLA, whereas there was no improvement in the mechanical properties of PLA/NR blend from using NR-g-PVP as a compatibilizer. The mechanical properties of the blends are related to mutual compatibility of the components. Good interfacial adhesion and proper particle size of NR were the key factors contributing to mechanical properties.     

Synthesis and characterization of star‐shaped poly(ethylene glycol)‐block‐poly(L‐lactic acid) copolymers by melt polycondensation

Compared with linear diblock or triblock poly(ethylene glycol)‐block‐poly(L ‐lactic acid) copolymer (PEG‐b‐PLLA), star‐shaped PEG‐b‐PLLA (sPEG‐b‐PLLA) copolymers exhibit smaller hydrodynamic radius and lower viscosity and are expected to display peculiar morphologies, thermal properties, and degradation profiles. Compared with the synthesis routine of PEG‐b‐PLLA form lactide and PEG, the traditional synthesis routine from LA and PEG were suffered by the low reaction efficiency, low purity, lower molecular weight, and wide molecular weight distribution. In this article, multiarm sPEG‐b‐PLLA copolymer was prepared from multiarm sPEG and L ‐lactic acid (LLA using an improved method of melt polycondensation, in which two types of sPEG, that is, sPEG₁ (four arm, Mn = 4300) and sPEG₂ (three arm, Mn = 3200) were chosen as the core. It was found the molecular weight of sPEG‐b‐PLLA could be strongly affected by the purity of LLA and sPEGs, and the purification technology of vacuum dewater and vacuum distillation could help to remove most of the impurities in commercial available LLA. The polymers, including sPEG and sPEG‐b‐PLLA with varied core (sPEG₁ and sPEG₂) and LLA/sPEG feeding ratios, were characterized and confirmed by ¹H‐NMR and ¹³C‐NMR spectroscopy, Fourier transform infrared spectroscopy (FT‐IR) and gel permeation chromatography, which showed that the terminal hydroxyl group in each arm of sPEGs had reacted with LLA to form sPEG‐b‐PLLA copolymers with fairly narrow molecular weight distribution. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and characterization of lignin–poly(acrylamide)–poly(2‐methacryloyloxyethyl) trimethyl ammonium chloride copolymer

In this work, two monomers, acrylamide (AM) and [2‐(methacryloyloxy)ethyl]trimethylammonium chloride (DMC) were copolymerized from kraft lignin (KL) in an aqueous suspension initiated by free radical copolymerization in the presence of potassium persulfate. The impact of copolymerization conditions on the charge density and molecular weight of the copolymers was investigated. The molecular weight and mass balance analyses confirmed that the homopolymer [polyDMC (PDMC) and polyAM (PAM)] and undesired copolymer (AM–DMC) productions dominated as time, initiator, and DMC dosage increased more than the optimum values. The activation energy of the polymerization of KL and AM (43.02 kJ mol^?1), KL and DMC (21.99 kJ mol^?1), AM (14.54 kJ mol^?1), DMC (10.34 kJ mol^?1), and AM and DMC (18.13 kJ mol^?1) was determined. Proton nuclear magnetic resonance, Fourier transform infrared spectroscopy, thermogravimetric analysis, and elemental analysis confirmed the production of KL–AM–DMC copolymer. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46338.     

Fabrication and characterization of sucrose palmitate reinforced poly(lactic acid) bionanocomposite films

Environmental issues concerning petroleum‐based polymers have begun a growing emphasis to utilize sustainable poly(lactic acid) (PLA) based packaging. However, PLA has its own limitations such as brittleness, high gas permeabilities and slow crystallization rate. With the aim to alleviate these limitations, we made a maiden effort to use a food additive, sucrose palmitate (SP) as eco‐friendly filler for fabrication of PLA based bionanocomposites. FTIR analysis elucidated the presence of hydrogen bonding and intermolecular interaction between PLA and reinforcement. Ordered orientation of the SP in the PLA matrix visualized by TEM analysis revealed uniform dispersion of SP filler into PLA matrix. DSC and XRD results confirmed that the incorporated bio‐filler acted as a nucleating agent and thus partially contributed towards the crystallinity of PLA‐SP bionanocomposites. Enhancement in the tensile strength and elongation at break up to 83 and 56% respectively is obtained. The best positive influence for the oxygen barrier was confirmed for the PLA‐SP bionanocomposite film where the reduction in oxygen permeability by 69% is achieved in comparison to pure PLA. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41320.     

Effect of Tween 80 on morphology and performance of poly(L‐lactic acid) ultrafiltration membranes

Poly(L‐lactic acid) (PLLA) ultrafiltration (UF) membrane was fabricated by immersion precipitation method using Tween 80 as an additive. Membrane structure was characterized by scanning electron microscopy (SEM), porosity and pore size measurement, and atomic force microscopy (AFM). Membrane performance was evaluated by pure water flux, molecular weight cut‐off, and tensile test. It was found that the addition of Tween 80 into the casting solution significantly increased the permeability and molecular weight cut‐off of membrane. Tensile test confirmed that the as‐prepared PLLA membranes exhibited acceptable mechanical properties for ultrafiltration. Further, the role of Tween 80 in the process of membrane formation was analyzed and proposed. The addition of Tween 80 favored the formation of larger pores by interrupting the polymer chain entanglement and improving the miscibility between solvent and coagulant. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44428.     

Synthesis and characterization of optically active star‐shaped poly (N‐phenylmaleimide)s with a calixarene core

Two N‐phenylmaleimide derivatives bearing a chiral oxazoline group, N‐[o‐(4‐phenyl‐4,5‐dihydro‐1,3‐oxazol‐2‐yl)phenyl]maleimide [(R)‐PhOPMI] and N‐[o‐(4‐isopropyl‐4,5‐dihydro‐1,3‐oxazol‐2‐yl)phenyl]maleimide [(S)‐PrⁱOPMI], were polymerized using in situ generated calixarene‐based phenates as initiators to yield optically active polymers. The formation of star‐shaped architectures was strongly dependent on both polymerization conditions and calixarene moieties. In the case of polymerization conducted in toluene at 80–100 °C, the arm‐chain numbers achieved their respective maxima for the polymers with these multifunctional initiators. In contrast, the polymers obtained in polymerizations at lower temperature possessed fewer arm chains. The structure and chiroptical properties were investigated on the basis of ¹³C NMR, multiangular laser light scattering, gel permeation chromatography, and circular dichroism for the macromolecules with calixarene cores. Copyright © 2006 Society of Chemical Industry     

Compatibilization of poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)–poly(lactic acid) blends with diisocyanates

Poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV) was blended with poly(lactic acid) (PLA) with various reactive processing agents to decrease its brittleness and enhance its processability. Three diisocyanates, namely, hexamethylene diisocyanate, poly(hexamethylene diisocyanate), and 1,4‐phenylene diisocyanate, were used as compatibilizing agents. The morphology, thermomechanical properties, and rheological behavior were investigated with scanning electron microscopy, thermogravimetric analysis, differential scanning calorimetry, tensile testing, dynamomechanical thermal analysis in torsion mode (dynamic mechanical analysis), and oscillatory rheometry with a parallel‐plate setup. The presence of the diisocyanates resulted in an enhanced polymer blend compatibility; this led to an improvement in the overall mechanical performance but did not affect the thermal stability of the system. A slight reduction in the PHBV crystallinity was observed with the incorporation of the diisocyanates. The addition of diisocyanates to the PHBV–PLA blend resulted in a notable increase in the final complex viscosity at low frequencies when compared with the same system without compatibilizers. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44806.