Effect of annealing and orientation on microstructures and mechanical properties of polylactic acid

Two types of polylactic acid (PLA) films (one amorphous and one semi‐crystalline) were produced by sheet extrusion. Talc was used as a nucleation agent for the semi‐crystalline PLA. The films were annealed above their T_g or were uniaxially orientated in two ways: (1) via a drawing system in front of the extruder and die or (2) via a three‐roller stretching system. The slower crystallization rate and lower melting stress of the PLA resulted in amorphous film using the drawing system. Annealing above T_g increased crystallinity and polymer chain relaxation, which resulted in increases in both strength and toughness. Stretching above T_g also produced simultaneous crystallization and chain relaxation, which resulted in increases in both modulus and toughness. Both modulus and tensile strength in the stretching direction were higher than in the crosswise direction. Talc acted not only as a rigid filler to reinforce the PLA, but also as a nucleation agent for the PLA, especially during annealing. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

Modification of polylactide upon physical properties by solution-cast blends from polylactide and polylactide-grafted dextran

Polylactide (PLA)-grafted polysaccharides with various lengths and numbers of graft chains were synthesized using a trimethylsilyl protection method. The properties of the cast films prepared from graft-copolymers were investigated through thermal and dynamic mechanical analyses. The graft-copolymer films exhibited a lower glass transition temperature (T_g), melting temperature, and crystallinity, and higher viscosity properties compared to PLA films. Moreover, the usefulness of graft-copolymer as a plasticizer was investigated with 1:4 blend films prepared from the graft-copolymers and PLA. The blend films showed lower T_g and crystallinity, and higher viscosity properties compared to PLA films.     

Poly(lactic acid) composite films reinforced with microcrystalline cellulose and keratin from chicken feather fiber in 1-butyl-3-methylimidazolium chloride

Amphiphilic keratin from chicken feather fiber (CFF) and hydrophilic cellulose were incorporated as fillers into hydrophobic poly(lactic acid) (PLA) polymer blend. This study implemented ionic liquid (IL) of 1-butyl-3-methylimidazolium chloride (BMIMCl) to dissolve the 1 wt % fillers. The composite films were compared with and without the addition of IL prepared from five sets of ratios of CFF to MCC using measuring mixers and compression molding. Thermal analysis showed that increase in CFF composition decreases the glass-transition temperature (T _g), and crystallization temperature (T _c) as well as increases the degree of crystallinity. PLA composite with the 70/30 ratio of CFF to MCC was found to be the optimum composition in obtaining considerably low T _g and high crystallinity. BMIMCl enhanced the miscibility of the composites as observed in scanning electron microscope images and single T _g. Apart from creating porous structure and lowering mechanical hardness, BMIMCl also decreased the thermal stability of the PLA composites. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47642.     

Ageing of poly(lactic acid) films plasticized with commercial polyadipates

BACKGROUND: Amorphous poly(lactic acid) (PLA) was plasticized with two polyadipates with different molar masses. Some physical properties were studied over time to evaluate the stability of these blends. The aim of this study was to improve PLA ductility and consider the feasibility of its use in flexible films for food packaging. RESULTS: The addition of polyadipates caused a decrease of the glass transition temperature (T_g) and an increase of PLA chain mobility. Samples with T_g values above the storage temperature suffered physical ageing with a reduction in free volume. All the unaged blends were mainly amorphous, but samples with T_g below the storage temperature developed crystallinity during ageing leading to phase separation. Ductile properties of films improved with plasticizer content immediately after blending, but there was a deterioration in such properties upon ageing due to matrix densification and crystallization of PLA chains. CONCLUSION: PLA can be efficiently plasticized by polyadipates and the results have shown that some of the prepared films remain flexible with no phase separation after 150 days. Copyright © 2009 Society of Chemical Industry     

Morphology,mechanical properties,and durability of poly(lactic acid) plasticized with Di(isononyl) cyclohexane‐1,2‐dicarboxylate

Di(isononyl) cyclohexane‐1,2‐dicarboxylate (DINCH) was used as a new plasticizer for poly(lactic acid) (PLA), and the effects of DINCH and tributyl citrate ester (TBC) on the morphology, mechanical and thermal properties, and durability of PLA were compared. DINCH has limited compatibility with PLA, leading to PLA/DINCH blends with phase separation in which DINCH forms spherical dispersed phase. TBC is compatible with PLA and evenly distributed in PLA. Plasticized PLA with 10 and 20 phr DINCH have a constant glass transition temperature (T_g) of 50°C and are stiff materials with high elongation at break and impact strength. TBC could significantly decrease the T_g and increase the crystallinity of PLA, and PLA/TBC (100/20) blend is a soft material with a T_g of 24°C. The durability of plasticized PLA was characterized by weight loss measurement under water immersion, mechanical properties, and thermal analysis. The results reveal that PLA/DINCH blends have better water resistance and aging resistance properties than PLA/TBC blends, which is attributed to the relatively high hydrophobicity of DINCH and high T_g of PLA/DINCH blends. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Basalt fiber reinforced and elastomer toughened polylactide composites: Mechanical properties,rheology, crystallization,and morphology

A series of the reinforced and toughened polylactide (PLA) composites with different content of basalt fibers (BF) were prepared by twin screw extruder. The toughness of BF/PLA composite s was improved further by the addition of polyoxyethylene grafted with maleic anhydride (POE-g-MAH), ethylene–propylene–diene rubber grafted with maleic anhydride (EPDM-g-MAH), and ethylene-acrylate-glycidyl methacrylate copolymer (EAGMA), relatively. The mechanical properties, rheology, crystallization, and morphology of BF/PLA composites were studied. The results showed that basalt fiber had significant reinforcing and toughening effect in comparsion with glass fiber. EAGMA was more effective in toughening BF/PLA composites than POE-g-MAH and EPDM-g-MAH. When the content of EAGMA achieved to 20 wt %, the impact strength of BF/PLA/EAGMA composite increased to 33.7 KJ/m², meanwhile the value was improved by 71.1% compared with pure PLA. According to dynamic rheometer testing, the use of the three kinds of elastomers increased the melt dynamic viscosity. Differential scanning calorimetry analysis showed that POE-g-MAH and EPDM-g-MAH can decrease the cold crystallization temperature (T_cc) to approximately 20°C and dramatically improve crystallinity (χ_c) of BF/PLA composites. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Biocomposites of poly(lactic acid) and lactic acid oligomer-grafted bacterial cellulose: It's preparation and characterization

This work demonstrates the synthesis of lactic acid oligomer-grafted-untreated bacterial cellulose (OLLA-g-BC) by in situ condensation polymerization which increased compatibilization between hydrophobic poly(lactic acid) (PLA) and hydrophilic BC, thus enhancing various properties of PLA-based bionanocomposites, indispensable for stringent food-packaging applications. During the synthesis of OLLA-g-BC, hydrophilic BC is converted into hydrophobic due to structural grafting of OLLA chains with BC molecules. Subsequently, bionanocomposites films are fabricated using solution casting technique and characterized for structural, thermal, mechanical, optical, and gas-barrier properties. Morphological images showed uniform dispersion of BC nanospheres in the PLA matrix, which shows strong filler–matrix interaction. The degradation temperatures for bionanocomposites films were above PLA processing temperature indicating that bionanocomposite processing can be industrially viable. Bionanocomposites films displayed decrease in glass transition (T_g) and ~20% improvement in elongation with 10 wt % fillers indicating towards plasticization of PLA. PLA/OLLA-g-BC films showed a slight reduction in optical transparency but had excellent UV-blocking characteristics. Moreover, dispersed BC act as blocking agents within PLA matrix, reducing the diffusion through the bionanocomposite films which showed ~40% improvement in water-vapor barrier by 5 wt % filler addition, which is significant. The reduced T_g, improved elongation combined with improved hydrophobicity and water-vapor barrier make them suitable candidate for flexible food-packaging applications. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47903.     

Effects of alkali and alkali/silane treatments of corn fibers on mechanical and thermal properties of its composites with polylactic acid

Different chemically modified (including treatments with alkali alone and a combination of alkali and silane coupling agent) corn fibers (CFs) have been used as reinforcements in polylactic acid (PLA) matrix to improve the mechanical and thermal properties of the CF/PLA composites. A comparative study has been made to find out how the two treatments affect the mechanical and thermal properties such as tensile, flexural, and impact strengths and glass transition temperature (T_g), crystallinity, and heat deflection temperature (HDT) of the CF/PLA composites. Scanning electron microscopy analyses have been conducted to evaluate the fiber–matrix adhesion. It has been observed that the treatment with a combination of alkali and silane is more efficient in strengthening fiber–matrix bonding, and thus more significantly improving the tensile and flexural strengths, crystallinity, T_g, and HDT of the CF/PLA composites than the treatment with alkali alone. However, alkali treatment produces the optimal impact strength. Mechanisms have been proposed to interpret the observed changes in mechanical and thermal properties as a result of fiber treatments. It is inferred that the surface treatment of CFs with a combination of alkali and silane may also be applied in other CF–polymer composite systems. POLYM. COMPOS., 37:3499–3507, 2016. © 2015 Society of Plastics Engineers     

Morphology,biodegradability, mechanical,and thermal properties of nanocomposite films based on PLA and plasticized PLA

In this study, melt intercalation method is applied to prepare poly(lactic acid) (PLA) and poly(ethylene glycol) (PEG)‐plasticized PLA nanocomposite films including 0, 3, and 5% organoclay (Cloisite 30B) using a laboratory scale compounder, which is connected to a microcast film device. To evaluate the nanomorphology and the dispersion state of the clays, X‐ray diffraction (XRD) and transmission electron microscopy (TEM) are conducted. Tensile tests are performed to characterize the mechanical behavior of the films. Biodegradation rate is determined by degradation tests in composting medium. Differential scanning calorimeter (DSC) is applied to observe the thermal behavior of the films. XRD and TEM show that the exfoliation predominantly occurrs in plasticized PLA nanocomposites, whereas unexfoliated agglomerates together with exfoliated clays are observed in the nonplasticized PLA. Tensile tests indicate that the addition of 3% clay to the neat‐PLA does not affect the strength; however, it enhances the modulus of the nanocomposites in comparison to neat‐PLA. Incorporation of 3% clay to the plasticized PLA improves the modulus with respect to PLA/PEG; on the other hand, the strain at break value is lowered ～ 40%. The increase in the rate of biodegradation in composting medium is found as in the order of PLA > PLA/PEG > 3% Clay/PLA/PEG > 5% Clay/PLA/PEG > 3% Clay/PLA. DSC analysis shows that the addition of 3% clay to the neat PLA results in an increase in T_g. The addition of 20% PEG as a plasticizer to the neat‐PLA decreases T_g about 30°C, however incorporation of clays increases T_g by 4°C for the plasticized PLA. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and properties of collagen/polylactic acid blends

Polylactic acid (PLA) is a biodegradable aliphatic polyester that is suitable for use in many fields related to medical treatment. This article reviews the glass transition temperature (T_g), the biodegradable rate of PLA blended with collagen (Col), and its mechanical properties through tensile, bending and impact testing, thermal analysis (DSC), scanning electron microscopy (SEM), and enzymatic hydrolysis. The results of the mechanical and SEM examination demonstrated partial biocompatibility. The T_g and crystallinity (x_c) of the blends decreased with increasing collagen content. The tensile strength and bending strength changed from 53.826Mpa and 102.261Mpa to 11.707Mpa and 24.994Mpa, respectively. It was also found that the enzymatic hydrolysis rate of PLA increased with increasing collagen content. The weight of the blends decreased to half of the original weight after more than five weeks. Viscosity([η]) and molecular weight (M_v) changed slowly in the period of enzymatic hydrolysis. It was concluded that the introduction of the collagen phase clearly diminished the mechanical properties of PLA, but the biodegradable property was improved. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1670–1675, 2004     

Morphological,mechanical, and thermal characterization of biopolymer composites based on polylactide and nanographite platelets

This work focuses on development and optimization of polylactide (PLA) and nanographite platelets (NGP) based composites to display possible superior mechanical and improved thermal stability. Melt blending and dry mixing methods of fabrication were employed at temperature of 180°C. Different Loading fractions of NGP were incorporated into polymer matrix. Morphological evaluation techniques such as XRD and TEM were applied to determine the degree of dispersion of NGPs into PLA matrix. Mechanical properties were evaluated and correlated to structural morphologies of PLA/NGP composites. Thermal properties of composites were studied to examine possible changes in T_g, T_c, T_m, and percentage crystallinity of these composites. The effect of mixing was also explored through double extrusion of some samples. It was concluded that composites containing 3 wt% NGP showed optimum mechanical performance without any significant changes in the thermal characteristics. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Properties of coconut shell powder‐filled polylactic acid ecocomposites: Effect of maleic acid

Ecocomposites were produced by incorporating coconut shell powder (CSP) into polylactic acid (PLA) resin. The effect of filler content and chemical modification on the mechanical properties, thermal properties, and morphology of PLA/CSP ecocomposites were investigated. The addition of filler has decreased the tensile strength and elongation at break of PLA/CSP ecocomposites. However, tensile strength and modulus of elasticity of PLA/CSP ecocomposites were enhanced by maleic acid treatment. Meanwhile, glass transition temperature (T_g) and crystallinity (X_c) of PLA/CSP ecocomposites increased at 30 php of filler content and increased the presence of maleic acid (MA). However, the melting temperature (T_m) and crystallization temperature (T_c) were not significantly changed with the filler content and MA modification The thermal stability of PLA/CSP ecocomposites increased with the CSP content. The MA modification improved the thermal stability of PLA/CSP ecocomposites through better filler–matrix interaction. The improvement was confirmed by scanning electron microscope study. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

The influence of crystallinity on the beta-transition in poly(vinyl chloride)

The effect of changes in crystallinity on the β-transition in poly(vinyl chloride) was studied by dynamic mechanical measurements of loss tangent (tan δ) and storage modulus (E′) over the temperature range ?160° to 85°C. Four frequencies were covered, 3.5, 11, 35, and 110 Hz. The data presented demonstrate that crystallinity has a significant influence on the relaxation processes involved in the β-transition. The restrictions on segmental mobility imposed by crystallinity are most pronounced in the region between T_β and T_g, with T_β tending to shift to lower temperatures, T_g shifting to slightly higher temperatures, the magnitude of tan δ decreasing, and engineering tensile strength increasing. Our data also show that individual PVC resins have mechanical and physical properties which differ enough so that comparisons which are often made between them may be inconclusive. Moreover, the properties of one resin may be more sensitive to thermal treatment than those of another. We are continuing this study to establish correlations between the observed trends and other important mechanical properties such as impact strength, toughness, tensile, and compressive strength.     

Polyester hot-melt adhesives. I. Factors affecting adhesion to epoxy resin coatings

The peel strength and tensile shear strength of polyester hot-melt adhesives on metals coated with epoxy resins are affected by four characteristics of the polyester: (1) inherent viscosity, (2) glass transition temperature (T_g), (3) degree of crystallinity, and (4) melting point. The inherent viscosity affects the strength, toughness, and crystallinity of the adhesive. The T_g and degree of crystallinity affect the low-temperature adhesive properties; the peel strength is relatively low when the T_g is appreciably above the use temperature. The T_g, degree of crystallinity, and melting point affect the high-temperature adhesive properties. A hot-melt adhesive with high peel and tensile shear strengths from 0° to 120°C is the polyester of 1,4-butanediol and trans-1,4-cyclohexanedicarboxylic acid.     

Poly(ethylene terephthalate) blends for permeability barrier applications

Poly(ethylene terephthalate) (PET) offers good properties as a material of choice for various packaging, electronic, and other applications. In these applications in general, the PET articles achieve improved toughness and other physical properties through molecular orientation resulting from stretching at temperatures slightly above its T_g. Without such orientation, these articles suffer from poor impact toughness. We have been investigating modifications of PET for improving toughness and retaining the permeability properties. PET having intrinsic viscosities of 0.5 to 0.7 have been modified with low modulus polymers, particularly ethylene copolymers such as ethylene-methacrylic acid (EMAA) copolymers. The effect of crystallinity on toughness was determined. The crystallinity was established by Differential Scanning Calorimetry (DSC) techniques. Many of these modified PET compositions have good toughness and permeability barrier properties for various packaging and other controlled permeability applications such as containers and films.     

Predictors of glass transition in the biodegradable poly‐lactide and poly‐lactide‐co‐glycolide polymers

The biodegradable polylactide (PLA) and polylactide‐co‐glycolides (PLGAs) are being widely investigated for use as scaffolds in bone and ligament reconstruction. The glass transition temperatures (T_g) for these polymers are generally greater than 37°C, causing PLA and PLGA devices to possess brittle characteristics in physiological conditions. To evaluate the possibility of obtaining PLGA polymers with T_g values below 37°C, we evaluated the determinants of T_g in PLA and PLGA copolymers. The T_g, changes in specific heat capacity (ΔC_p), and enthalpic relaxation (ΔH_g) in two consecutive heating cycles were correlated with lactide/glycolide content and intrinsic viscosity [η] for PLA, PLGAs 90:10, 75:25, 65:35, and 50:50. A linear correlation was observed between T_g and intrinsic viscosity, with 0.1 dL/g increase in viscosity resulting in an increase in T_g by about 3.55°C. The selection of PLA and PLGA copolymers with [η] values <0.19 dL/g, corresponding to a viscosity average molecular weight of <70 kDa, will obtain PLA/PLGA polymers with T_g values below 37°C. The lowest attainable T_g values were found to be 28–30°C. Intrinsic viscosity also correlated with ΔC_p differences between aged and rapidly cooled polymers, and is therefore important in predicting free volume changes within these polymers upon aging. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1983–1987, 2006     

Structure and property studies of bioabsorbable poly(glycolide-co-lactide) fiber during processing and in vitro degradation

Structure and properties of a bioabsorbable poly(glycolide-co-lactide) (PGA-co-PLA) fiber during several processing stages and the final in vitro degradation stage were investigated by means of wide-angle X-ray diffraction, dynamic mechanical analysis and mechanical property tests. In the orientation stage, an increase in the temperature of the first encountered orientation roll resulted in a lower level of crystallinity and larger crystallites. The temperature of the second encountered pre-annealing roll (PR) imposed a smaller effect on the structure. In the hot-stretching stage after fibers were braided, the maximum crystallinity was achieved at around 126 °C. Higher hot-stretching temperatures increased the crystal size, glass transition temperature (T_g) and tensile strength, but decreased the elongation at break and the heat shrinkage near T_g. In the post-annealing stage, it was found that crystallinity, T_g and tensile strength all increased significantly while the heat shrinkage near T_g sharply decreased after annealing. This suggests that the internal stress accumulated in the orientation and hot-stretching stages can be effectively reduced by post-annealing. During in vitro degradation, crystallinity was found to increase with time while the heat shrinkage near T_g and in the supercooling region (T_g<T<T_m) was greatly reduced. These results support the process of cleavage-induced crystallization.     

Fabrication of polypropylene blends with excellent low‐temperature toughness and balanced toughness‐rigidity by a combination of EPR and SEEPS

To overcome serious rigidity depression of rubber‐toughened plastics and fabricate a rigidity‐toughness balanced thermoplastic, a combination of styrene‐[ethylene‐(ethylene‐propylene)]‐styrene block copolymer (SEEPS) and ethylene‐propylene rubber (EPR) was used to toughen polypropylene. The dynamic mechanical properties, crystallization and melting behavior, and mechanical properties of polypropylene (PP)/EPR/SEEPS blends were studied in detail. The results show that the combination of SEEPS and EPR can achieve the tremendous improvement of low‐temperature toughness without significant strength and rigidity loss. Dynamic mechanical properties and phase morphology results demonstrate that there is a good interfacial strength and increased loss of compound rubber phase comprised of EPR component and EP domain of SEEPS. Compared with PP/EPR binary blends, although neither glass transition temperature (T_g) of the rubber phase nor T_g of PP matrix in PP/EPR/SEEPS blends decreases, the brittle‐tough transition temperature (T_bd) of PP/EPR/SEEPS blends decreases, indicating that the increased interfacial interaction between PP matrix and compound rubber phase is also an effective approach to decrease T_bd of the blends so as to improve low‐temperature toughness. The balance between rigidity and toughness of PP/EPR/SEEPS blends is ascribed to the synergistic effect of EPR and SEEPS on toughening PP. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45714.     

Dynamic mechanical and thermal properties of plasticized poly(lactic acid)

The blends of low molecular weight triacetin (TAC) and oligomeric poly(1,3‐butylene glycol adipate) (PBGA) were used as multiple plasticizers to lubricate poly(lactic acid) (PLA) in this study. The thermal and mechanical properties of plasticized polymers were investigated by means of dynamic mechanical analysis and differential scanning calorimetry. Atomic force microscopy (AFM) was used to analyze the morphologies of the blends. Multiple plasticizers were effective in lowering the glass transition temperature (T_g) and the melting temperature (T_m) of PLA. Moreover, crystallinity of PLA increased with increasing the content of multiple plasticizers. Tensile strength of the blends decreased following the increasing of the plasticizers, but increased in elongation at break. AFM topographic images showed that the multiple plasticizers dispersed between interfibrillar regions. Moreover, the fibrillar crystallite formed the quasicrosslinkings, which is another cause for the increase in elongation at break. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1583–1590, 2006     

Effects of water sorption on the physical properties of PET,PBT, and their long fibers composites

The behavior of poly(ethylene terephthalate) (PET) and poly(butylene terephthalate) (PBT) on water aging has been studied above and below the glass transition temperature (T_g). The aging process is caused by: degradation of the matrix and an increase in crystallinity above T_g, and microcavitation at the amorphous/crystalline interface below T_g. Such behavior well explains the deviation of the sorption kinetics from the Fickian model. The apparent water diffusion coefficients and the transport activation energies of PET and PBT have been calculated at temperatures above and below T_g. The mechanical behavior of the two polymers on water aging has been measured by means of fracture mechanics and Izod impact tests at different stress concentration factors. An increase of toughness of PET at short aging times has been shown by mechanical tests and SEM analysis fracture surfaces of differently aged samples. Izod tests of PET and PBT composites reinforced by long glass fibers have shown the contribution of fibers to the total fracture energy.