Imparting antimicrobial properties to natural rubber latex foam via green synthesized silver nanoparticles

The green synthesis of silver nanoparticles (AgNPs) in centrifuged natural rubber latex (NRL) by in situ reduction of silver nitrate by NRL is described. The synthesis of AgNP within NRL was successfully carried out without the addition of any reducing agent or stabilizers. The modified AgNP incorporated with centrifuged NRL (GAgNP_NRL) was used to make NRL foam (NRLF) by the Dunlop production method. An ultraviolet–visible (UV‐Vis) spectrophotometer analysis, Zeta potential analysis data and transmission electron micrograph analysis proved that the modified centrifuged NRL consisted of stable nanometer‐sized silver particles. A scanning electron microscopic (SEM)/energy‐dispersive X‐ray spectroscopy (EDX) analysis and UV‐Vis analysis of a latex film made out of the modified GAgNP_NRL compound showed nano‐sized silver particles inside the rubber matrix. The final product of the NRLF (GAgNP_NRLF) made out of the GAgNP_NRL compound was tested for antimicrobial properties against gram‐negative Escherichia coli, gram‐positive Staphylococcus aureus and Staphylococcus epidermidis. The resultant GAgNP_NRLF strongly inhibited the bacteria. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40155.     

Nanoplatelet reinforcement of cavity cell walls in polymer foams using carbon dioxide supercritical fluid

Reinforcing the cavity cell walls of polymer foams using nanoparticles can offer a new era for the property‐structure‐processing field in the development of functionalized ultra‐light components and devices manufactured from foam. When the nanoparticles are exfoliated in polymers, the viscosity substantially increases and thus mixing or foaming usually becomes almost impossible. We use CO₂ supercritical fluid (CO₂ SCF) for the mixing and foaming of poly(ethylene‐vinyl acetate) copolymer (EVA) with montmorillonite (MMT) nanoplatelets. The in situ evaporation of CO₂ induces robust cavity cells of the EVA/MMT nanocomposite foam in a stable form of spherical shapes, which are seldom achieved by other methods. As the bubble grows and becomes stabilized in CO₂ SCF, the exfoliated MMT nanoparticles are aligned at the cell walls by the Gibbs adsorption principle to minimize the surface energy at the gas–liquid interface and increase the rupture strength of the cavity walls. It is demonstrated that the developed methodology can be successfully used for foaming EVA containing high vinyl acetate (VA) content (>40%). Since EVA is too soft to construct cell walls of foam using conventional methods, the applicability of the developed methodology is extensively broadened for superior adhesion and compatibility with other materials. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46615.     

Extrusion foaming behavior of a polypropylene/nanoclay microcellular foam

With maleic anhydride grafted polypropylene (PP‐g‐MAH) as a compatibilizer, composites of block‐copolymerized polypropylene (B‐PP)/nanoclay were prepared. The effects of the PP‐g‐MAH and nanoclay content on the crystallization and rheological properties of B‐PP were investigated. The microcellular foaming behavior of the B‐PP/nanoclay composite material was studied with a single‐screw extruder foaming system with supercritical (SC) carbon dioxide (CO₂) as the foaming agent. The experimental results show that the addition of nanoclay and PP‐g‐MAH decreased the melt strength and complex viscosity of B‐PP. When 3 wt % SC CO₂ was injected as the foaming agent for the extrusion foaming process, the introduction of nanoclay and PP‐g‐MAH significantly increased the expansion ratio of the obtained foamed samples as compared with that of the pure B‐PP matrix, lowered the die pressure, and increased the cell population density of the foamed samples to some extent. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44094.     

Cell evolution and compressive properties of styrene–butadiene–styrene toughened and calcium carbonate reinforced polystyrene extrusion foams with supercritical carbon dioxide

Polystyrene (PS) foams have been used in various fields, whereas its broader application is limited by its low mechanical strength and brittle features. In this study, styrene–butadiene–styrene (SBS) and calcium carbonate (CaCO₃) nanoparticles were melt‐blended with PS and extrusion‐foamed with supercritical carbon dioxide as a blowing agent to simultaneously toughen and reinforce PS foams. Under the same foaming conditions, the addition of SBS and CaCO₃ was shown to have a significant influence on the cell structure and the compressive properties of the composite foams. We found that the cell structure evolution was highly correlated with the system viscosity. When the rubbery‐phase SBS content was 20%, the cell diameter decreased by 20.7%, and the compressive modulus was enhanced by 289.5%. With the further addition of 5% rigid CaCO₃ nanoparticles, the cell diameter was further reduced by 72.2% and the compressive modulus was improved by 379.2%. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43508.     

Cell morphology,bubbles migration,and flexural properties of non‐uniform epoxy foams using chemical foaming agent

Epoxy foams with different densities and microstructures were prepared by changing the process parameters including the foaming temperature, chemical foaming agent (CFA) content and precuring extent. The microstructure of foams reveals a smaller cell size, higher cell density, and more homogeneous distribution of cells at higher precuring extent. However, the cell size and distribution are not affected by the foaming temperature and CFA content without precuring process. In addition, the bubbles migration, which resulted in non‐uniform cell density distribution, was promoted by increasing the foaming temperature and depressed by increasing the CFA content and precuring extent. The flexural properties of the non‐uniform epoxy foams were also studied. Results showed that the flexural modulus was related to the cell morphology, while the flexural strength was affected by both the cell morphology and the position of the specimens during test. It was also found that the relative flexural modulus and strength exhibited a power‐law dependence with respect to the relative density. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41175.     

In situ polymerization of polyurethane‐silver nanocomposite foams with intact thermal stability,improved mechanical performance,and induced antimicrobial properties

Silver nanoparticle‐reinforced thermoplastic polyurethane (PU/AgNP) nanocomposite foams were prepared using in situ polymerization techniques in accordance with DOW chemicals’ industrial standards. The foams exhibited improved mechanical performance, induced antimicrobial properties, and intact stability when subjected to a thermal degradation treatment. Scanning electron microscopy (SEM) indicated a homogeneous dispersion of the silver nanoparticle (AgNP) within the polymeric matrix at low filler loadings and a cluster formation at higher loadings. SEM also indicated the agglomeration of the silver nanofiller particles as a result of the thermal degradation treatment, which caused them to lose their nanoscopic characteristics and act as ordinary silver metal. Molecular modeling techniques were used to explain these observations and confirmed the higher repulsive interactions between the polymer chains and the silver nanoparticles with the increase in the nanofiller content. Stress relaxation of the nanocomposites showed optimum mechanical performance and lowest hysteresis for the 0.1% AgNP nanocomposites due to the confinement of the PU chains between the large number of the nanoparticles. Incubation with 0.1% foam inhibited the growth of Klebseilla spp. and Escherichia coli and to some extent Staphylococcus spp. This is very interesting as the same nanocomposite loaded with 0.1% AgNp has also shown the best mechanical performance highlighting the strong action of this “unclustered” low concentration on both the material and biomedical sides. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43125.     

Conducting polymerized high‐internal‐phase emulsion/single‐walled carbon nanotube nanocomposite foams: Effect of the aqueous‐phase surfactant type on the morphology and conductivity

Poly(styrene‐co‐divinylbenzene)/single‐walled carbon nanotubes (SWCNTs) polymerized high‐internal‐phase emulsion (polyHIPE) nanocomposite foams were successfully synthesized with various types of aqueous‐phase surfactants. The effects of anionic, cationic, nonionic, and mixed surfactants on the morphology and electrical conductivity of the resulting nanocomposite foams were investigated. The use of an anionic surfactant, sodium dodecylbenzesulfonate (SDBS), did not completely result in the typical polyHIPE nanocomposite foam microstructure because of the partial instability of the high‐internal‐phase emulsion. The nanocomposite foams synthesized by nonionic surfactants, that is, Pluronic F127 and Triton X‐100, and the cationic/anionic mixture, cetyltrimethylammonium bromide/SDBS, exhibited the proper morphology, but the resulting nanocomposite foams were electrically insulators. Interestingly, the use of a Gemini‐like surfactant, sodium dioctylsulfosuccinate (SDOSS), significantly improved both the typical morphology and electrical properties of the resulting nanocomposite foams because of the probable stronger interactions of SDOSS molecules with SWCNTs. The typical morphology of the nanocomposite foam synthesized with the SDOSS/F127 mixed surfactant was significantly improved, but the electrical conductivity decreased to some extent compared with the SDOSS‐synthesized nanocomposite foams. This behavior was attributed to an increase in the tunneling length of the electrons between adjacent SWCNTs. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43883.     

Foaming of polypropylene with supercritical carbon dioxide: An experimental and theoretical study on a new process

A new process was used to foam polypropylene (PP) with batch foaming technique with supercritical carbon dioxide (scCO₂) as the blowing agent. Comparing with the conventional process, the new one takes less time to foam and the foaming temperature range is much broader, which is about 2.5 h and 55°C, respectively. An activation model was established on the basis of mass equilibrium, this model was combined with classical nucleation theory and S‐L EOS model to explain foaming behaviors of PP and simulate the cell nucleation and cell diameter. A satisfactory agreement between calculated and experimental values was obtained. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2877–2885, 2013     

Cell morphology and mechanical properties of microcellular mucell® injection molded polyetherimide and polyetherimide/fillers composite foams

Microcellular polyetherimide (PEI) foams were prepared by microcellular injection molding using supercritical nitrogen (SC‐N₂) as foaming agent. The effects of four different processing parameters including shot size, injection speed, SC‐N₂ content, and mold temperature on cell morphology and material properties were studied. Meanwhile, multiwalled carbon nanotube (MWCNT), nano‐montmorillonoid (NMMT), and talcum powder (Talc) were introduced into PEI matrix as heterogeneous nucleation agents in order to further improve the cell morphology and mechanical properties of microcellular PEI foams. The results showed that the processing parameters had great influence on cell morphology. The lowest cell size can reach to 18.2 μm by optimizing the parameters of microcellular injection molding. Moreover, MWCNT can remarkably improve the cell morphology of microcellular PEI foams. It was worth mentioning that when the MWCNT content was 1 wt %, the microcellular PEI/MWCNT foams displayed optimum mechanical properties and the cell size decreased by 28.3% compared with microcellular PEI foams prepared by the same processing parameters. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 4171–4181, 2013     

Impact of inhibitor loaded mesoporous silica nanoparticles on waterborne coating performance in various corrosive environments

This article is a contribution to the development of the smart, self-healing solutions in the context of corrosion protection of metallic materials based on nanotechnology. Mesoporous silica nanoparticles were successfully synthesized and loaded with two different corrosion inhibitors, 1-hydroxybenzotriazole and 8-hydroxyquinoline. Loaded particles were embedded in different concentrations in waterborne epoxy coating, and as such applied to low carbon steel substrates. A continuous immersion test in 3.5% NaCl solution, humidity chamber exposure, and salt spray exposure were performed. Successful synthesis of silica nanoparticles has been demonstrated using scanning electron microscopy and energy-dispersive X-ray spectroscopy characterization techniques. Fourier transform infrared spectroscopy was used to confirm the loading of inhibitors, while the quantity of loaded inhibitors was determined by thermogravimetric method. Anticorrosive performance of intact composite coatings was determined using electrochemical impedance spectroscopy and open-circuit potential measurements. Adhesive properties were determined using the pull-off test (ISO 4624). Significant improvement in corrosion protection performance has been demonstrated for coatings containing inhibitor-loaded nanoparticles.     

The preparation and properties of polystyrene/functionalized graphene nanocomposite foams using supercritical carbon dioxide

In this work, polystyrene (PS)/functionalized graphene nanocomposite foams were prepared using supercritical carbon dioxide. Thermally reduced graphene oxide (TRG) and graphene oxide (GO) were incorporated into the PS. Subsequently, the nanocomposites were foamed with supercritical CO₂. The morphology and properties of the nanocomposites and the nucleation efficiency of functionalized graphene in foaming PS are discussed. Compared with GO, TRG exhibited a higher nucleation efficiency and more effective cell expansion inhibition thanks to its larger surface area and better exfoliated structure. It is suggested that the factors that have a significant influence on the nucleation efficiency of TRG and GO originate from the differences in surface properties and chemical structure. Furthermore, PS/TRG nanocomposites and their nanocomposite foams also possess good electrical properties which enable them to be used as lightweight functional materials.© 2012 Society of Chemical Industry     

Ultrahigh compressive strength and heat resistance of polystyrene/polyphenylene oxide foams of supercritical carbon dioxide foaming

Polystyrene (PS) foam materials are lightweight, but suffer from poor compressive strength and heat resistance, among other problems, which limit their application. Herein, a method for preparing PS foam with high compressive strength and high heat resistance using supercritical CO₂ is proposed. PS/polyphenylene oxide (PPO) blends were prepared using a corotating intermeshing twin-screw extruder. The results showed that PPO exhibited excellent molecular-level compatibility with PS, which substantially improved mechanical properties and heat resistance of PS. Foam samples of PS/PPO blends with the same expansion ratio were prepared via batch foaming experiments, and the compressive strength of different foams was determined at different temperatures. At room temperature, the compressive strength of the PS/PPO-30% foam increased by 173% compared with pure PS foam. As the testing temperature increased from 30 to 120°C, the compressive strength of pure PS foams decreased rapidly. Nevertheless, PS/PPO foams maintained high compressive strength at high temperatures.     

Tensile,flexure, and compression properties of anisotropic microchannel epoxy foams

Microvascular architectures with specific channel fractions and channel orientations have been reported for thermal insulation and functional fluid delivery applications. However, the dependence on channel network structure of the inevitable loss in strength and stiffness has not been adequately characterized, especially at moderate-to-high channel fractions and in anisotropic systems. In this work, the loss in mechanical performance of a thermosetting epoxy is explored in tensile, flexure, and compression modes over a wide range of microchannel fractions and different microchannel orientations. Whereas microchannel fractions of 0.7 can result in reductions of more than 90% in mechanical properties relative to the nonchanneled material, there is a strong influence in microchannel orientation over the full range of microchannel fractions studied. The data are compared to a power-law model, which shows a good agreement with the experimental measurements, provided that the power-law exponent is adjusted to depend on the direction of microchannel alignment. These results demonstrate the opportunity to engineer the mechanical properties of multifunctional microchannel systems for a range of existing and emerging applications, by controlling both the microchannel volume fraction and the microchannel orientation. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47945.     

Polymerized high internal phase emulsion monoliths for the chromatographic separation of engineered nanoparticles

PolyHIPEs of ethylene glycol dimethacrylate (EGDMA) and styrene/divinylbenzene were prepared by polymerization of water‐in‐oil high internal phase emulsions (HIPEs) within high pressure liquid chromatography (HPLC) columns. The columns were incorporated into a HPLC system affixed to an inductively‐coupled plasma mass spectrometer, and their potential for the separation of engineered nanoparticles was investigated. Triplicate injections of 5 and 10 nm gold particles injected onto a poly(styrene‐co‐divinylbenzene) polyHIPE column produced an average difference in retention time of 135 s. On a poly(EGDMA) column, triplicate injections of dysprosium containing polystyrene particles of 52 and 155 nm produced a difference in retention time of 8 s. In both cases the smaller particles eluted from the column first. Comparison, using scanning electron microscopy, of the polyHIPE columns after the separations, against freestanding monoliths produced from the same HIPEs, revealed no apparent change in the internal porous structure of the polyHIPEs. © 2015 The Authors Journal of Applied Polymer Science Published by Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 132, 41229.     

Preparation of poly(propylene carbonate)/nano calcium carbonate composites and their supercritical carbon dioxide foaming behavior

Biodegradable polymer foams are attracting extensive attention in both academic and industrial fields. In this study, an emerging biodegradable polymer, poly(propylene carbonate) (PPC), was compounded with nano calcium carbonate (nano‐CaCO₃) and foamed via supercritical carbon dioxide for the first time. Four concentrations of nano‐CaCO₃, 1, 3, 5, and 10 wt %, were used and the thermal properties of PPC/nano‐CaCO₃ composites were investigated. The glass‐transition temperature and thermal decomposition temperature of the PPC/nano‐CaCO₃ composites increased with the addition of nano‐CaCO₃. The morphologies of the PPC/nano‐CaCO₃ composites and the rheological results showed that homogeneous dispersions of nano‐CaCO₃ and percolated nano‐CaCO₃ networks were achieved at a nano‐CaCO₃ content of 3 wt %. Therefore, the finest cell diameter (3.13 μm) and highest cell density (6.02 × 10⁹ cells/cm³) were obtained at the same nano‐CaCO₃ content. The cell structure dependences of PPC and PPC with a nano‐CaCO₃ content of 3 wt % (PPC‐3) foams on the foaming pressure and temperature were investigated as well. The results suggested that the cell structure of PPC‐3 was more stable at different foaming conditions due to the networks of nano‐CaCO₃. Moreover, the change in pressure was more influential on the cell structure than the temperature. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42248.     

Enhanced sound insulation properties of microporous PMMA foams by constructing novel multilayered and directional cell structure (MDCS)

The main purpose of this study is to improve the performance of soundproofing materials through structure design without any functional phases. The sound insulation properties of PMMA microporous foams with multilayered and directional cell structure (MDCS) were investigated. The influence of the MDCS on sound transmission loss was discussed in detail. In addition, the mechanism for improving the sound transmission loss of the multilayered foams was discussed. The results show that the sound transmission loss value of the multilayered foams is up to 29.70 dB, which is 29.5% higher than that of the single-layer foams. It is due to the MDCS, which reduces the cell size of the foams, leading to increase the reflection and scattering of sound waves in pores. Meanwhile, the MDCS accompanied by multilayer interfaces increases the multiple reflection of sound waves at the interfaces. Besides, the smaller cell size and higher cell density strengthen the stiffness of the foams, which promotes the sound insulation properties. This study presents a novel and convenient method to design modern sound insulation materials.     

Influence of the dispersion of Nanoclays on the cellular structure of foams based on polystyrene

In the present work blends of polystyrene (PS) with sepiolites have been produced using a melt extrusion process. The dispersion degree of the sepiolites in the PS has been analyzed by dynamic shear rheology and X-ray micro-computed tomography. Sepiolites treated with quaternary ammonium salts (O-QASEP) are better dispersed in the PS matrix than natural sepiolites (N-SEP) or sepiolites organo-modified with silane groups (O-SGSEP). A percolated network is obtained when using 6.0 wt% of O-QASEP, 8.0 wt% of N-SEP and 10.0 wt% of O-SGSEP. It has been shown that multiple extrusion processes have a negative effect on the polymer architecture. They produce a reduction in the length of the polymeric chains, and they do not lead to a better dispersion of the particles in the polymer matrix. Foams have been produced using a gas dissolution foaming process, where a strong effect of the dispersion degree on the cellular structure of the different foams was found. The effects on the cellular structure obtained by using different types of sepiolites, different contents of sepiolites and different extrusion conditions have been analyzed. The foams produced with the formulations containing O-QASEP present the lowest cell size and the most homogeneous cellular structures.     

Synthesis and properties of magnetite nanoparticles with peroxide-containing polymer shell and nanocomposites based on them

Magnetite nanoparticles (Fe₃O₄ NPs) with peroxide-containing polymer shell have been synthesized using the method of coprecipitation from the mixture solutions of Fe (II) and Fe (III) salts in the presence of peroxide-containing copolymer (PCC). Polymer shell presence has been proved by elemental and complex thermal analysis. Synthesized Fe₃O₄ NPs possess superparamagnetic properties. Their specific saturation magnetization decreases gradually from 65 to 54 A·m²·kg⁻¹ with increasing PCC concentration owing to the surface spin pinning effect caused by a polymer shell. The average sizes of Fe₃O₄ NPs estimated from the data of XRD analysis and magnetic measurements are in the range of 9–12 nm. The NP sizes determined by the DLS method lie in the range of 150–270 nm; this result is significantly larger than the sizes estimated by the two aforementioned methods evidencing a tendency for Fe₃O₄ NPs toward self-association. Cross-linked composite films based on polyvinyl alcohol have been obtained via radical curing initiated by the PCC shell of nanoparticles. The resulting composite films are magnetically sensitive films with rather high physico-mechanical properties (tensile strength reaches 48–67 MPa and relative elongation – 4%–21% depending on cross-linking degree), a priori non-toxic and biocompatible, which makes them promising materials for various applications.     

Generation of microcellular biodegradable polycaprolactone foams in supercritical carbon dioxide

Microcellular foaming of low‐T_g biodegradable and biocompatible polycaprolactone (PCL) in supercritical CO₂ has been studied. The purpose is to apply microcellular materials to drug containers and medical materials for artificial skin or bone. Effects of a series of variable factors on the foam structures, such as saturation temperature, saturation pressure, saturation time, and depressurization time were studied. The experimental results indicate that, while keeping other variables unchanged, higher saturation temperature leads to reduced bulk densities and different saturation pressures result in different nucleation processes. In addition, saturation time has a profound effect on the structure of the product. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 593–597, 2004     

High electromagnetic interference shielding effectiveness achieved by multiple internal reflection and absorption in polybenzoxazine/graphene foams

Electromagnetic interference (EMI) is an increasingly severe issue in modern life and high-performance EMI shielding materials are in desperate need. To achieve high EMI shielding effectiveness (EMI SE), a series of polybenzoxazine/graphene composites foams are developed using a simple sol–gel method. When the graphene loading increases from 1 to 20 wt%, the density of the composites foams drops from 0.4143 g/cm³ to 0.1654 g/cm³. Meanwhile, an electrically conductive path is formed at around 7 wt% of graphene. Below the percolation threshold, the dielectric constant increases with graphene content and composite foam with 5 wt% graphene shows dielectric constant of 10.8 (1 MHz). At the highest graphene content of 20 wt%, the electric conductivity reaches 0.02 S/cm, 10 orders of magnitude higher than pure polybenzoxazine foam. Benefiting from the high electrical conductivity and lightweight porous structure, the composite foam PF/20G delivers an EMI SE of 85 dB and a specific SE of 513.9 dB·cm³/g. Importantly, the EMI shielding is dominated by absorption attenuation, with PF/20G shows absorption ratio higher than 98% in the range of 8.4–11.0 GHz, which is believed to be caused by multiple internal reflection and absorption inside the conductive foam.