Chain‐extended polyurethane–acrylate ionomer for UV‐curable waterborne coatings

Conventional and chain‐extended UV‐curable waterborne polyurethane–acrylate (PUA) ionomers were prepared from diisocyanate, polyethylene glycol (PEG), dimethylolpropionic acid, and hydroxyethyl methacrylate, and identified with FTIR spectra and 500‐MHz ¹H‐NMR spectra. The number‐average molecular weight (M_n) and polydispersity of chain‐extended PUA were determined by gel permeation chromatography. For the synthesis of chain‐extended PUA, water was employed as the chain extender. The two kinds of PUA prepolymer could be easily dispersed in water in the form of self‐emulsified latex after the carboxyl group attaching to the backbone of PUA was neutralized with tertiary amine. The effects of M_n of PEG, carboxyl content, and type of diisocyanate on the interfacial tension and rheological behavior of PUA dispersions were investigated. The chain‐extended PUA prepolymer could photopolymerize to a greater extent than the conventional PUA, as indicated by differential photocalorimetry. The photopolymerization kinetics of chain‐extended PUA, based on different substrates, were also investigated. The differential scanning calorimetry analysis for the photo‐cured films from PUA dispersions suggested that lower M_n of PEG tended to favor phase mixing between soft and hard segment phases, and higher M_n of PEG would provoke phase separation. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1818–1831, 2002; DOI 10.1002/app.10384     

Synthesis and characterization of UV-curable waterborne polyurethane–acrylate ionomers for coatings

A new kind of ultraviolet (UV)-curable waterborne polyurethane–acrylate (PUA) ionomer, prepared from toluene diisocyanate (TDI), polyethylene glycol (PEG), dimethylolpropionic acid (DMPA), triethylamine (TEA), and 2-hydroxyethyl methacrylate (HEMA), was synthesized by the modified prepolymer mixing process in which water serves as a chain-extender and dispersant. Fourier transform infrared (FTIR) spectra demonstrated the formation of the PUA ionomers both in dispersions and in their corresponding cured films. Surface tension of the PUA dispersions decreased as the DMPA-to-PEG mole ratio increased. The investigation of rheological behavior of the PUA dispersions suggested that all the dispersions belong to pseudoplastic fluid and display the characteristic of common polymer dispersions. Differential scanning calorimetry (DSC) analysis showed that the increasing DMPA-to-PEG mole ratio may result in a higher T_g and a broader transition zone for the hard segment. The results of TGA for the PUA-cured films indicated good thermal stability with no appreciable weight loss until well above 200°C. Measurement of physical properties showed that all the PUA-cured films exhibited excellent adhesion, gloss, flexibility, and impact strength, as well as pendulum hardness, depending upon hard segment content. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 2869–2876, 1999     

Preparation,mechanical properties of waterborne polyurethane and crosslinked polyurethane‐acrylate composite

The waterborne polyurethane (PU) prepolymer was first prepared based on isophorone diisocyanate, polyether polyol (NJ‐210), dimethylol propionic acid (DMPA), and hydroxyethyl methyl acrylate via in situ method. The crosslinked waterborne polyurethane‐acrylate (PUA) dispersions were prepared with the different functional crosslinkers. The chemical structures, optical transparency, and thermal properties of PU and PUA were confirmed by Fourier transform infrared spectrometry, ultraviolet–visible spectrophotometry, and differential scanning calorimetry. Some physical properties of the aqueous dispersions such as viscosity, particle size, and surface tension were measured. Some mechanical performances and solvent resistance of PUA films were systemically investigated. The experimental results showed that the particle sizes of the crosslinked PUA aqueous dispersions were larger than the PU and increased from 57.3 to 254.4 nm. When the ratios of BA/St, BA/TPGDA, and BA/TMPTA were 70/30, PUA films exhibited excellent comprehensive mechanical properties. The tensile strength and elongation at break of the film were 2.17 MPa and 197.19%. When the ratio of BA/St was 30/70, the film had excellent water resistance and was only 6.47%. The obtained PUA composites have great potential application such as coatings, leather finishing, adhesives, sealants, plastic coatings, and wood finishes. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

UV curable soybean‐oil hybrid systems based on thiol‐acrylate and thiol‐ene‐acrylate chemistry

In this study, epoxidized soybean oil was modified to prepare acrylated epoxidized soybean oil (AESO) and vinyl/acrylate ended soybean oil (VASO), which were blended with mercaptopropyl polyhedral oligomericsilsequioxane (POSS‐SH) to prepare UV curable thiol‐acrylate and thiol‐ene‐acrylate hybrid coatings. Photopolymerization processes of the coatings were measured and the results showed that addition of POSS‐SH obviously increased the conversion of double bond. The physical and mechanical properties of all cured samples were investigated, which indicated that the pencil hardness, tensile strength, and fracture toughness were significantly improved by POSS‐SH. Moreover, with increasing POSS‐SH content, the water contact angles of cured samples were increased, and the water resistance was greatly improved. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42095.     

Structure‐property relations in UV‐curable urethane acrylate oligomers

Four urethane acrylate oligomers were synthesized by a reaction of an excess of isophorone diisocyanate (D) with polypropylene glycol Acclaim 4200N (P) with a subsequent reaction of nonreacted D with a hydroxy acrylate Tone M100 (A). The latter has a common name caprolactone acrylate. Oligomers were prepared by different ways of addition of P to D or D to P and at different ratio of [D]/[P]. The fifth oligomer ADA was prepared as an individual compound. Viscosities, GPC traces, T_g's of oligomers were taken alongside with other physical properties of cured oligomers. It was demonstrated that oligomers with P consist of ADPDA, ADA, and of a chain‐extended product A… P_n… A, which has two or more Ps in a molecule. Additive contributions of these three components essentially determine properties of the liquid and cured oligomers. Structure‐property relations of urethane acrylate oligomers are discussed. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99:489–494, 2006     

Characterization and properties of UV‐curable polyurethane‐acrylate/silica hybrid materials prepared by the sol‐gel process

UV‐curable, transparent hybrid material of urethane‐acrylate resin was prepared by the sol‐gel process using 3‐(trimethoxysilyl)propylmethacrylate (TMSPM) as a coupling agent between the organic and inorganic phases. The effects of the content of acid and silica on the morphology and mechanical properties of UV‐curable polyurethane‐acrylate/silica hybrid (UA‐TMSPM)/SiO₂ materials have been studied. The results of thermogravimetric analysis for the (UA‐TMSPM)/SiO₂ hybrid materials indicated that the thermal stability of the hybrids is greatly improved. It was found that with the increase of HCl content, the interfacial interaction between organic and inorganic phases had been strengthened, as demonstrated by field emission scanning electron microscopy. Without sacrificing flexibility, the hybrid materials showed improved hardness with increasing content of acid and silica. Compared with the pure organic counterpart UA/hexanediol diacrylate (UA/HDDA) system, abrasion resistance of the hybrids improved with increasing acid content, at low silica content. Copyright © 2004 Society of Chemical Industry     

Preparation and properties of UV‐curable fluorinated polyurethane acrylates

A series of UV‐curable polyurethane acrylates (PUA0, FPUA3, FPUA6, FPUA 9 FPUA12, FPUA15, where the numbers indicate the wt % of perfluoroalkyl acrylate), were prepared from a reactive oligomer [4,4 ?‐dicyclohexymethanediisocyanate(H12MDI)/ poly(tetramethylene glycol)(PTMG)/2‐hydroxyethyl methacrylate (HEMA): 2/1/2 molar ratio, prepolymer:40 wt %] and diluents [methyl methacrylate (MMA, 20 wt %)/ isobornyl acrylate (IBOA, 40–25 wt %)/heptadecafluorodecyl methacrylate (PFA, 0–15 wt), total diluents: 60 wt %]. This study examined the effect of PFA/IBOA weight ratio on the properties of the UV‐curable polyurethane acrylates for antifouling coating materials. The as‐prepared UV‐curable coating material containing a 15 wt % PFA content in diluents (MMA/IBOA/PFA) form a heterogeneous mixture, indicating that a PFA content of approximately 15 wt % was beyond the limit of the dilution capacity of diluents for the oligomer. In the wavelength range of 400–800 nm, the UV‐cured PUA0 film sample was quite transparent (transmittance%: near 100%). On the other hand, the transmittance% of the FPUA film sample decreased markedly with increasing PFA content. XPS showed that the film‐air surface of the UV‐cured polyurethane acrylate film had a higher fluorine content than the film‐glass dish interface. As the PFA content increased from 0 to 12 wt %, the surface tension of the UV‐cured urethane acrylates decreased from 26.8 to 15.6 mN/m, whereas the water/methylene iodide contact angles of the film–air surface increased from 90.1/63.6° to 120.9/87.1°. These results suggest that the UV‐curable polyurethane acrylates containing a PFA content up to 12 wt % have strong potential as fouling‐release coating materials. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40603.     

Preparation and performance of waterborne UV‐curable polyurethane containing long fluorinated side chains

Novel waterborne UV‐curable polyurethane containing long fluorinated side chains (WUVFPU) was prepared and the fluorinated component was incorporated by two novel fluorinated macromolecular diols (FDO) with different chain length as chain extender. FDO was synthesized via free radical polymerization of hexafluorobutyl methacrylate (HFBMA) using 1‐thioglycerol (TG) as chain transfer agent. Extremely low dosage of FDO incorporated could change the surface property significantly. The influence of both the content and chain length of FDO on the surface energy, surface composition and morphology were investigated by contact angle measurement, XPS and AFM. Surface energy significantly decreased at extremely low concentration of FDO. The hydrophobicity was enhanced with increasing both the content and the chain length of FDO. XPS and AFM results revealed the enhancing hydrophobicity was attributed to the enrichment of F atoms and rougher surface morphology. Gel content, pencil hardness, adhesion, and optical transmittance tests were employed to investigate the coating properties of the UV‐cured films. The preparation and investigation of WUVFPU might provide better understanding of the influence of fluorinated chain length on the properties of polyurethane for theory. Moreover, it might provide a facile and effective route to prepare polyurethane materials with low surface energy for engineering and industry. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44506.     

Preparation and physical properties of functionalized graphene/waterborne polyurethane UV‐curing composites by click chemistry

Functionalized graphene nanoplatelets (f‐GNS) were modified with (3‐mercaptopropyl)trimethoxysilane (MPTMS) to enhance their compatibility with the polyurethane coating matrix. The results of Fourier transform infrared spectroscopy, AFM, Raman and XRD showed that the MPTMS was successfully attached onto the surface of the graphene nanoplatelets. Functionalized graphene/waterborne polyurethane acrylate (f‐GNS/WPUA) nanocomposites were fabricated by UV‐curing technology. The SEM and TEM images indicated that f‐GNS could be well dispersed in the polymer matrix and improved the interfacial adhesion. With the incorporation of 1 wt% f‐GNS, the thermal decomposition temperature of the composites was increased by 25 °C. Meanwhile, the conductivity, hydrophobicity and tensile strength were increased. When the load was further increased, the performance of the composites showed varying degrees of reduction. However, the dielectric loss tangent (tan δ) could be maintained at 0.08 or less and the electromagnetic shielding factor of the composites reached from 5 to 36 dB, showing a good electromagnetic shielding effect at a high content (2.5 wt% f‐GNS). It was considered that f‐GNS could disperse in the waterborne polyurethane well and crosslink with the polyurethane. © 2016 Society of Chemical Industry     

Preparation of waterborne hyperbranched polyurethane acrylate/LDH nanocomposite

A series of novel waterborne hyperbranched polyurethane acrylate (WHPUA)/layered double hydroxide (LDH) nanocomposites based on hyperbranched aliphatic polyester Boltorn H20 (H20) and MgAl-LDH were successfully synthesized by in situ polymerization approach. The MgAl-LDH was firstly modified by sodium dodecyl sulfate (SDS) through the coprecipitation method, and then grafted by isophorone diisocyanate (IPDI), forming a complex with NCO groups at the surface and interlayer of LDH (LDH-DS-NCO). The residual hydroxyl groups after modification with succinic anhydride were crosslinked by the semi-adduct of IPDI reacted with HEA, and LDH-DS-NCO, followed by a neutralization reaction with triethylamine. The resulting water dispersible hyperbranched polyurethane acrylate WHPUA/LDH hybrid oligomer was then exposed to a medium pressure mercury lamp, forming a partially exfoliated WHPUA/LDH nanocomposite in the presence of a fragmental photoinitiator. The chemical structure, crystal configuration, morphology of WHPUA/LDH nanocomposite were characterized by Fourier transform infrared spectroscopy, X-ray diffraction, thermogravimetric analysis, and high resolution transmission electron microscopy. The experimental results indicated that both the intercalated and exfoliated structures were formed in the UV cured polymer/LDH nanocomposite. The TGA results showed that the thermal stability was improved. Moreover, the pencil hardness was greatly increased, and the flexibility remained at an acceptable level for the UV cured polymer/LDH nanocomposites.     

Ink and moisture sorption study in UV‐curable polyurethane acrylate

A study of the interaction of commercial black ink with a UV‐curable polyurethane acrylate (PUA) is presented. Diffusivity and solubility in PUA cured using different UV dosages, and subjected to different post‐UV curing conditions, were studied, as was the swelling produced by such sorption. Experiments were also conducted using water, to serve as a benchmark and compare with the effect of ink. The percentage ink absorption was found to decrease with higher degree of cure. In addition, through desorption measurements, ink induced swelling of PUA processed under different conditions was determined. The degree of swelling per unit solvent uptake was observed to increase with the degree of cure. PUA was determined to be more prone to moisture rather than solvent uptake. However, the coefficient of moisture expansion (CME) was found to be ～ 35% lower than the coefficient of ink expansion (CIE) for a fully cured PUA. © 2006 Wiley Periodicals, Inc. JAppl PolymSci 103: 1985–1991, 2007     

Preparation and properties of poly(urethane acrylate) films for ultraviolet‐curable coatings

Four different UV‐curable poly(urethane acrylate)s were prepared through the reaction of two diisocyanates [i.e., toluene‐2,4‐diisocyanate (TDI) and isophorone diisocyanate (IPDI)] and two polyols [i.e., polycaprolactone triol (PCLT) and polycaprolactone diol (PCLD)], and they were characterized with Fourier transform infrared spectroscopy. The mechanical properties, thermal properties, and water sorption of the cured poly(urethane acrylate)s were also investigated with respect to the chemical structures of the polyols and diisocyanates. In comparison with linear PCLD–TDI and PCLD–IPDI, crosslinked PCLT–TDI and PCLT–IPDI with trifunctional PCLT showed relatively high thermal decomposition temperatures. The hardness and modulus of the UV‐cured poly(urethane acrylate) films, which were measured by a nanoindentation technique, were in the following increasing order: PCLD–IPDI ～ PCLD–TDI < PCLT–IPDI ～ PCLT–TDI. The pencil hardness was 3H for PCLT–IPDI and PCLT–TDI and HB for PCLD–IPDI and PCLD–TDI. Two urethane acrylates prepared from the trifunctional polyol showed better acid and alkali resistances than those made from the bifunctional polyol. These mechanical properties and chemical resistances may have been strongly dependent on the chain flexibility of the molecules and crosslinking density. Regardless of the functionality in the polyol, the change in the yellowness index showed a lower value in the poly(urethane acrylate) coating containing the aliphatic diisocyanate IPDI in comparison with the corresponding poly(urethane acrylate) with the aromatic diisocyanate TDI. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

电子束固化水性聚氨酯丙烯酸酯的制备及性能

研究了一种制备水性聚氨酯丙烯酸酯的新方法,通过在扩链剂分子结构中组装离子基团来改善亲水性,解决了聚氨酯丙烯酸酯与水难相溶的问题。采用这种方法制备了一种聚氨酯丙烯酸酯产物,使用FTIR和1H NMR对产物结构进行了表征。对产物与水的储存稳定性、黏度、电子束固化行为及固化后性能进行了研究。结果表明,分散乳液储存稳定性好,经电子束固化后性能(如硬度、附着力、光泽度、柔韧性、热稳定性)优良。     

Preparation and properties of UV‐curable fluorinated polyurethane acrylates containing crosslinkable vinyl methacrylate for antifouling coatings

To obtain highly effective antifouling coatings, a series of UV‐curable polyurethane acrylates containing diluents [heptadecafluorodecyl methacrylate (PFA, 6 wt %)/isobornyl acrylate (IBOA, 34 wt %)/methyl methacrylate (MMA, 20‐5 wt %)/vinyl methacrylate (VMA, 0–15 wt %)] were prepared. This study examined the effect of bulky MMA (20‐5 wt %)/crosslinkable VMA (0–15 wt %) weight ratio on the properties of the UV‐curable polyurethane acrylates. The fluorine concentration in UV‐cured film surface increased with increasing VMA content up to 9 wt % and then decreased. The T_gα, transparency, elasticity, and mechanical properties of the UV‐cured film samples increased with increasing VMA content. The water/methylene iodide contact angles and surface tension of samples increased from 107/79 to 121/91° and decreased from 17.8 to 12.7 mN/m with increasing VMA content up to 9 wt % and then decreased/increased, respectively. From these results, it was found that the optimum VMA content was 9 wt % to obtain a high‐performance antifouling coating. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42168.     

Superhydrophobic films of UV‐curable fluorinated epoxy acrylate resins

Photopolymerization processes are often used in industrial applications because of their solvent‐free formulations and various advantages over conventional thermal processes. Fluorinated monomers and oligomers yield coatings of great interest because of the peculiar characteristics of fluorine atoms: these coatings show hydrophobicity, chemical stability, weathering resistance, etc. Novel UV‐curable fluorinated epoxy acrylate oligomers were synthesized from 1H,1H‐perfluorohexan‐1‐ol, 1,6‐hexamethylene diisocyanate (HDI) and epoxy acrylate (EA). The HDI plays the role of a spacer group in the side chain between the EA backbone chain and the fluorinated segment. This new spacer containing a urethane moiety with long alkyl groups can exhibit a self‐organization effect through the formation of strong hydrogen bonding. This resulted in a stiffening of the whole HDI urethane–perfluoalkyl chain to form nanostructure surface segregation. The designed fluorinated EA with fluoroalkyl (C₅F₁₁) units in the side chain exhibited a contact angle of about 151°, which is in the superhydrophobic range. Copyright © 2010 Society of Chemical Industry     

Synthesis and kinetic studies of UV‐curable urethane‐acrylates

The UV‐curable urethane‐acrylates based on 2‐hydroxyethyl methacrylate (HEMA)‐terminated polyurethane (PU) for lithographic and coating applications are investigated in this study. Series of PU prepolymers were made from 4,4‐diphenyl methane diisocyanate (MDI), poly(propylene oxide) glycol (PPG 400), poly(butylene adipate)glycol (PBA 500), or poly(tetramethylene oxide) glycol (PTMO 1000) and are terminated with HEMA. The 2,2‐azobisisobutyronitrile (AIBN) was used as a UV‐initiator under air atmosphere. The curing kinetics of HEMA‐terminated PU film were studied. The curing analysis, using FTIR and reaction kinetics, indicate the reaction rate equation correlates well with the film thickness [T], initiator concentration [I], unreacted double bond concentration [C?C], and exposed energy [E] of the reaction system. The kinetic rate equation for the UV‐curable reaction can be written as © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3162–3166, 2004     

Synthesis and characterization of fluorine‐containing polyurethane–acrylate core–shell emulsion

Fluorinated polyurethane–acrylate (FPUA) hybrid emulsion was prepared by copolymerization of polyurethane, methyl methacrylate, and 1H,1H,2H,2H‐heptadecafluorooctyl acrylate (FA) via emulsion polymerization in the presence of a perfluoronated reactive surfactant. The polyurethane was synthesized from isophorone diisocyanate, poly(propylene glycol)‐1000, dimethylolpropionic acid, 1,4‐butanediol, and 2‐hydroxyethyl methylacrylate. The influence of the monomer on the surface properties, wetting behaviors, particle size, and viscosity of the emulsion was investigated. The mechanical properties of FPUA latex films were improved, and water absorption and contact angle were improved with the addition of methyl methacrylate and FA. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43357.     

Effects of preparation method on microstructure and properties of UV‐curable nanocomposite coatings containing silica

UV‐curable nanocomposites were prepared by the blending method or the in situ method with nanosilica obtained from a sol–gel process. The microstructure and properties of the nanocomposite coatings were investigated using ²⁹Si‐NMR cross‐polarization/magic‐angle spinning, transmission electron microscopy (TEM), Fourier transform IR (FTIR), differential scanning calorimetry (DSC), and UV–visible (UV–vis) spectra, respectively. The NMR and TEM showed that during the blending method, tetraethyl orthosilicate (TEOS) completely hydrolyzed to form nanosilica particles, which were evenly dispersed in the polymer matrix. However, for the in situ method, TEOS partially hydrolyzed to form some kind of microstructure and morphology of inorganic phases intertwisted with organic molecules. FTIR analysis indicated that the nanocomposites prepared from the in situ method had much higher curing rates than those from the blending method. DSC and UV–vis measurements showed that the blending method caused higher glass‐transition temperatures and UV absorbance than the in situ method. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1119–1124, 2005     

Preparation and property of waterborne UV‐curable chain‐extended polyurethane surface sizing agent: Strengthening and waterproofing mechanism for cellulose fiber paper

Waterborne UV‐curable polyurethane (UWPU) dispersions with different hydrophilicity and functionalities were prepared by varying the content of dimethylol butanoic acid (DMBA) and pentaerythritol triacrylate (PETA). And linear and cyclic chain extenders with different functionalities were also incorporated into the UWPU backbone, including isophorone diamine (IPDA), diethylene triamine (DETA), and ethylene diamine (EDA). Effects of DMBA content, PETA content, photoinitiator content, UV curing time, chain extender on the properties of UWPU dispersions and films, as well as the properties of the unsized and sized paper were investigated. The water resistance and mechanical properties of sized paper were greatly relied on the particle size, the molecular weight, the croslinking density, and penetrability of UWPU. UWPU dispersion chain extended with IPDA (IPDA‐UWPU) displayed smaller particle size than that of UWPU. The paper sized with IPDA‐UWPU was endowed with best water resistance, tensile strength, folding strength and surface strength. XPS depth analysis revealed that IPDA‐UWPU exhibited better penetrability into the paper substrate than UWPU. SEM and AFM demonstrated that the smoothness of sized paper was improved, and the bond strength between fibers was enhanced. The obtained UWPU could be directly used as an effective and fast drying surface sizing agent for cellulose fiber paper. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42354.