Interfacial interactions and properties of natural rubber–silica composites with liquid natural rubber as a compatibilizer and prepared by a wet‐compounding method

Natural rubber–silica [W(NR–SiO₂)] composites were prepared by wet‐compounding technology with liquid natural rubber (LNR) as a compatibilizer. The effects of the LNR content and wet‐compounding technology on the filler dispersion, Payne effect, curing characteristics, mechanical properties, and interfacial interactions were investigated. The results show that the incorporation of LNR promoted vulcanization and decreased the Payne effect of the W(NR–SiO₂) composites. With the addition of 5 phr LNR, the remarkable improvements in the mechanical properties of the W(NR–SiO₂) vulcanizates were correlated with the improved silica dispersion and strengthened interfacial bonding. Furthermore, the W(NR–SiO₂) vulcanizates containing LNR exhibited improvements in both the wet‐skid resistance and rolling‐resistance performance. The interfacial interactions, quantitatively evaluated by the Mooney–Rivlin equation and Lorenz–Park equation on the basis of the rubber elasticity and reinforcement theory, were strengthened in the presence of LNR. Accordingly, an interfacial structural model was proposed to illustrate the improvements in the mechanical properties of the W(NR–SiO₂) composites. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46457.     

Surface modification of polyimide fibers by novel alkaline–solvent hydrolysis to form high‐performance fiber‐reinforced composites

We modified polyimide (PI) fibers by a novel hydrolysis approach and fabricated PI‐fiber‐reinforced novolac resin (NR) composites with enhanced mechanical properties. We first used an alkaline–solvent mixture containing potassium hydroxide liquor and dimethylacetamide (DMAc) for the surface modification of the PI fibers. The results indicate that the surface roughness and structure of the PI fibers were controlled by the hydrolysis time and the content of DMAc. With the optimized hydrolysis conditions, the tensile modulus of modified PI fibers improved 15% without compromises in the fracture stress, fracture strain, or thermal stability. The interfacial shear strength between the modified PI fibers and NR increased 57%; this indicated a highly enhanced interfacial adhesion. Finally, the tensile and flexural strengths of the composites increased 72 and 53%, respectively. This research provides an effective method for the surface modification of PI fibers and expands their applications for high‐performance composites. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46595.     

Properties of natural rubber filled with untreated and treated spent coffee grounds

This work studied the properties of spent coffee ground (SCG) filled natural rubber (NR). The SCG was initially characterized by various techniques, prior to being added into rubber. Results revealed that SCG had relatively large particle size with very low specific surface area. It is mainly composed of organic compounds (such as protein, fatty acid, cellulose, hemicellulose, and lignin) with small quantity of inorganic substances (oxides of potassium, silicon, magnesium, calcium, and phosphorous). The incorporation of SCG in NR gave relatively low reinforcement and tended to retard vulcanization due to the presence of hydroxyl groups on the SCG surface. In addition to untreated SCG, reinforcement of SCG treated by liquid epoxidized natural rubber (LENR) and bis ‐ ( 3‐ triethoxysilylpropyl) tetrasulfide (TESPT) was investigated. Improvement of rubber properties was observed when SCG surface was treated. Overall, TESPT‐treated SCG gave the rubber with the highest mechanical properties, followed by LENR‐treated SCG and untreated SCG, respectively. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46060.     

Simultaneously reduced viscosity and enhanced strength of liquid silicone rubber/silica composites by silica surface modification

Silica is the most widely‐used filler to reinforce liquid silicone rubber (LSR), but the high viscosity of LSR/silica suspension significantly limits its processing flexibility. To balance the processibility and reinforcing efficiency of LSR/silica systems, two kinds of enols (propenol and 1‐undecylenyl alcohol) and a saturated alcohol (1‐undecylic alcohol) were employed to modify the silica surface. Various rheological tests were carried out to investigate the processibility as well as filler networking and crosslinking processes of the modified systems. Tensile tests were also adopted to verify the reinforcing effect. It was found that surface modification of silica by 1‐undecylenyl alcohol could significantly reduce the viscosity of its suspension with LSR. Meanwhile, the mechanical strength of LSR could be largely enhanced by six times with 10 wt % modified silica. This work will merit design and production of LSR materials with balanced processibility and mechanical performance. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45544.     

The behavior of natural rubber–epoxidized natural rubber–silica composites based on wet masterbatch technique

Natural rubber–epoxidized natural rubber–silica composites were prepared by the wet masterbatch technique and the traditional dry mixing method. Performances of the composites based on different preparation methods were investigated with a moving die rheometer, an electronic universal testing machine, a dynamic mechanical analyzer, a nuclear magnetic resonance crosslink density analyzer, a rubber processing analyzer (RPA), a scanning electron microscope (SEM), and a transmission electron microscope (TEM). The RPA, SEM, and TEM analyses indicated that silica has better dispersion, lower filler–filler interaction, and better filler–rubber interaction in compounds based on the wet masterbatch technique, leading to improvements in mechanical strength and the dynamic mechanical and compression properties of the composites. It also indicates that composites prepared by the wet masterbatch technique have shorter scorch time, faster curing velocity, and higher crosslink density. The composites prepared by the wet materbatch technique also have lower rolling resistance, which is an important property for their use as a green material for the tire industry. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43571.     

High‐Tg,heat resistant epoxy–silica hybrids with a low content of silica generated by nonaqueous sol–gel process

The epoxy‐silica hybrids showing high T_g and thermal stability are prepared by the non‐aqueous sol–gel process initiated with borontriflouride monoethylamine. Tetramethoxysilane (TMOS) is used as a precursor of silica and 3‐glycidyloxypropyl trimethoxysilane as a coupling agent to strengthen the interphase interaction with an epoxy matrix. The basic factors governing the nonaqueous sol–gel process are studied in order to reveal the formation–structure–properties relationships and to optimize the hybrid composition as well as conditions of the nonaqueous synthesis. The formation of the hybrid, its structure, thermomechanical properties and thermal stability are followed by chemorheology experiments, NMR, DMA and TGA. The most efficient reinforcement of the epoxy network is achieved by the combination of both alkoxysilanes, showing synergy effects. The hybrids with a low content (～10 wt %) of the in situ generated silica exhibit dramatic increase in T_g and the high modulus, 335 MPa, up to the temperature 300°C. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40899.     

Vi‐PDMS incorporated with protein‐based coatings designed for permeability‐enhanced applications

Functional polydimethylsiloxanes containing vinyl groups (Vi‐PDMS) were used for silicone‐based organic polymers in composites and adhesive formulations. Poly(butyl acrylate/methyl methacrylate/vinyl silicone oil)/casein–caprolactam [P(BA‐MMA‐Vi‐PDMS)/CA‐CPL] nanoparticles were prepared via emulsifier‐free polymerization. The well‐defined core–shell structure of P(BA‐MMA‐Vi‐PDMS)/CA‐CPL nanoparticles was verified by transmission electron microscopy. The results of scanning electron microscopy and contact angle measurements proved that the as‐obtained coatings exhibited porous and hydrophobic properties, which were helpful for superior water vapor permeability. By comparing the appearance of the coatings before and after adhesion analysis, the excellent adhesion strength was proved to be dominated by Vi‐PDMS. The relationship between interface morphology and properties of the resultant coatings was investigated in detail. The nucleation mechanism for this soap‐free emulsion synthesis was also proposed accordingly. These results could help in designing coatings with better surface properties and wider application. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46501.     

Effects of 4,4′‐diaminodiphenyl ether on the structures and properties of isocyanate‐based polyimide foams

A series of thermal insulation, acoustic absorption isocyanate‐based lightweight polyimide (PI) foams with 4,4′‐diaminodiphenyl ether (ODA) units were prepared from polyaryl polymethylene isocyanate (PAPI) and the esterification solution derived from pyromellitic dianhydride (PMDA) and ODA. The structures and properties of the PI foams prepared with different molar ratio of ODA/PMDA were investigated in detail. The results show that the ODA units have great influence on the foam properties. With the increase of the ODA units, the density decreases firstly and then increases. When the molar ratio of ODA/PMDA is 3/10, the foam reaches the minimum density (13.7 kg/m³). Moreover, with increasing the ODA units, the acoustic absorption properties increase firstly and then decrease owing to the variation of the average cell diameter of the PI foams. All PI foams show excellent thermal stability, and the 5% and 10% weight loss temperature are in the range of 250–270 °C and 295–310 °C, respectively. In addition, the PI foams present low thermal conductivity and thermal diffusivity. Furthermore, the mechanical property was also evaluated and the compressive strength of the PI foams is in the range of 33.0–45.7 kPa. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46029.     

Use of epoxidized natural rubber as a toughening agent in plastics

At present, the rubber toughening of plastics has become an attractive field of study in polymer science and technology because brittleness is known to be a drawback in many engineering plastics; it can cause premature failure during application. Among existing rubber materials, epoxidized natural rubber (ENR) has been widely used as an impact modifier or toughening agent in a large number of engineering plastics; in particular, it enhances the impact strength, which deteriorates with the incorporation of other additives, such as fillers and flame retardants. ENR is a modification product from natural rubber produced via an epoxidation reaction. ENR also has good chemical resistance. In this review, we aim to provide a concise current status in the field of ENR toughening agents for plastics with a brief discussion of their associated problems and potential applications. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42270.     

Fabrication of polypropylene blends with excellent low‐temperature toughness and balanced toughness‐rigidity by a combination of EPR and SEEPS

To overcome serious rigidity depression of rubber‐toughened plastics and fabricate a rigidity‐toughness balanced thermoplastic, a combination of styrene‐[ethylene‐(ethylene‐propylene)]‐styrene block copolymer (SEEPS) and ethylene‐propylene rubber (EPR) was used to toughen polypropylene. The dynamic mechanical properties, crystallization and melting behavior, and mechanical properties of polypropylene (PP)/EPR/SEEPS blends were studied in detail. The results show that the combination of SEEPS and EPR can achieve the tremendous improvement of low‐temperature toughness without significant strength and rigidity loss. Dynamic mechanical properties and phase morphology results demonstrate that there is a good interfacial strength and increased loss of compound rubber phase comprised of EPR component and EP domain of SEEPS. Compared with PP/EPR binary blends, although neither glass transition temperature (T_g) of the rubber phase nor T_g of PP matrix in PP/EPR/SEEPS blends decreases, the brittle‐tough transition temperature (T_bd) of PP/EPR/SEEPS blends decreases, indicating that the increased interfacial interaction between PP matrix and compound rubber phase is also an effective approach to decrease T_bd of the blends so as to improve low‐temperature toughness. The balance between rigidity and toughness of PP/EPR/SEEPS blends is ascribed to the synergistic effect of EPR and SEEPS on toughening PP. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45714.     

Self‐crosslinkable lignin/epoxidized natural rubber composites

Self‐crosslinkable lignin/epoxidized natural rubber composites (SLEs) were prepared through a high‐temperature dynamic heat treatment procedure followed by a postcuring process. Because of the ring‐opening reaction between lignin and epoxidized natural rubber (ENR), lignin as a crosslinker and reinforcing filler was uniformly dispersed into the ENR matrix and was highly compatible with the polymer matrix; this was confirmed by scanning electron microscopy. The curing behavior, mechanical properties, and dynamic mechanical properties of the SLEs were studied. The results show that the crosslinking degree, glass‐transition temperature, modulus, and tensile properties of the SLEs substantially increased with the addition of lignin. A physical model was used to verify the strong interactions between lignin and ENR. Stress–strain curves and X‐ray diffraction suggested that the reinforcement effect on the SLEs mainly originated from lignin itself rather than from strain‐induced crystallization. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41166.     

Processing–morphology–property relationships of polypropylene–graphene nanoplatelets nanocomposites

Polypropylene (PP) nanocomposites reinforced with graphene nanoplatelets (GNPs) were prepared via melt extrusion. A special sheet die containing with two shunt plates was designed. The relationships among the flow field of the special die, exfoliation, and dispersion morphology of the GNPs in PP and the macroscopic properties of the nanocomposites were analyzed. Flow field simulation results show that the die with shunt plates provided a high shear stress, high pressure, and high velocity. The differential scanning calorimetry, X‐ray scattering, and electron microscopy results reveal that the nanocomposites prepared by the die with the shunt plates had higher crystallinity values and higher exfoliation degrees of GNPs. The orientation of the GNPs parallel with the extrusion direction was also observed. The nanocomposites prepared by the die with shunt plates showed a higher electrical volume conductivity, thermal conductivity, and tensile properties. This indicated that the high shear stress exfoliated the GNPs effectively to a thinner layer and then enhanced the electrical, thermal, and mechanical properties. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44486.     

Interfacial crystallization of low‐crystallinity elastomer incorporated by multi‐walled carbon nanotubes: Mechanical reinforcement,structural evolution and enhanced thermal stability

In this paper, we report interfacial crystallization in olefin block copolymer (OBC) with low crystallinity incorporated by multi‐walled carbon nanotubes (MWCNTs). A hybrid shish‐kebab (HSK) superstructure in nanocomposites is observed that MWCNTs act as central shish and OBC crystals grow perpendicular to the nanotubes axis. The mechanical properties of nanocomposites are significantly improved with incorporation of MWCNTs. The most ideal reinforcing and toughening effect is both observed in nanocomposites with MWCNTs content of 1 wt % that can increase tensile strength by 122% as well as elongation at break by 36%. Efficient load transfer are confirmed with in‐situ Raman spectra that G’ band of MWCNTs in OBC matrix exhibit a downshifting trend and symmetric broadening of line shape which reveals additional macroscale strain from axial extension of MWCNTs in nanocomposites, thus suggesting a certain load is carried by HSK superstructure. The structural evolution of OBC and nanocomposites are investigated by in‐situ wide‐angle X‐Ray Diffraction (WAXD). The Herman's orientation factor of nanocomposites with 2 wt % MWCNTs incorporation is lower than that of neat matrix at mall and intermediate strains, indicating a heterogeneous stress distribution and low compliance of HSK superstructure, which is consistent with in‐situ Raman results. Moreover, the nanocomposites presents significantly enhanced thermal stability. The onset decomposition temperature of nanocomposites with 3 wt % MWCNTs can be 60.2°C higher than that of neat OBC. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42368.     

Strain rate dependent mechanical properties of a high‐strength poly(methyl methacrylate)

Strain rate dependency is an important issue for the mechanical response of materials in impact events. Dynamic mechanical properties of a high‐strength poly(methyl methacrylate) (PMMA) were studied by using split Hopkinson pressure bar technology. The maximum stress is enhanced with the increase of strain rate, and then keeps a constant with the further increase of strain rate, which is accompanied with a linear increase of fracture energy density. The critical data of strain rate and maximum stress were determined. Eyring's equation was applied for analyzing the influence factors, which relate to the hardening induced by strain rate and softening caused by adiabatic temperature rise. Inherent physical mechanisms were clarified and the strategies for designing advanced impact‐resistant polymers were proposed. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46189.     

Shear strain and microscopic characterization of a bamboo bonding interface with poly(vinyl alcohol) modified phenol–formaldehyde resin

The study of the shear strain distribution at the bonding interface helped us to understand the bamboo bonding interface response mechanisms to solve problems of ply bamboo deformation or bonding failure. The shear strain distribution across a two‐ply bamboo sheet bonded with a ductile phenol–formaldehyde resin (PF) modified by poly(vinyl alcohol) (PVA) was measured by means of electronic speckle pattern interferometry, along with tensile strength measurements to prove the shear stain distribution on a macroscopic scale. This research effectively combined macroscopic mechanical properties with microcosmic interfacial mechanical properties. The shear strength and shear strain results showed that PF modified with 20% PVA performed better than common PF and PF modified with 5 and 10% PVA. Microscopic fluorescent characterization of the bonding interface also provided evidence that a new bonding mechanism was adequate for bamboo bonding under the ductile PF modified with 20% PVA. Moreover, we suppose that the results of this study will help in the choice of bamboo‐specific adhesives under different strain conditions. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1345‐1350, 2013     

Dynamic properties of star‐shaped,solution‐polymerized styrene–butadiene rubber and its cocoagulated rubber‐filled with silica/carbon black

The dynamic properties, including the dynamic mechanical properties, flex fatigue properties, dynamic compression properties, and rolling loss properties, of star‐shaped solution‐polymerized styrene–butadiene rubber (SSBR) and organically modified nanosilica powder/star‐shaped styrene–butadiene rubber cocoagulated rubber (N‐SSBR), both filled with silica/carbon black (CB), were studied. N‐SSBR was characterized by ¹H‐NMR, gel permeation chromatography, energy dispersive spectrometry, and transmission electron microscopy. The results show that the silica particles were homogeneously dispersed in the N‐SSBR matrix. In addition, the N‐SSBR/SiO₂/CB–rubber compounds' high bound rubber contents implied good filler–polymer interactions. Compared with SSBR filled with silica/CB, the N‐SSBR filled with these fillers exhibited better flex fatigue resistance and a lower Payne effect, internal friction loss, compression permanent set, compression heat buildup, and power loss. The nanocomposites with excellent flex fatigue resistance showed several characteristics of branched, thick, rough, homogeneously distributed cross‐sectional cracks, tortuous flex crack paths, few stress concentration points, and obscure interfaces with the matrix. Accordingly, N‐SSBR would be an ideal matrix for applications in the tread of green tires. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40348.     

Reaction‐induced phase separation and resulting thermomechanical and surface properties of epoxy resin/poly(ethylene oxide)–poly(propylene oxide)–poly(ethylene oxide) blends cured with 4,4′‐diaminodiphenylsulfone

We investigated the phase separation, cure kinetics and thermomechanical properties of diglycidyl ether of bisphenol‐A/4,4′‐diaminodiphenylsulfone/poly(ethylene oxide)–poly(propylene oxide)–poly(ethylene oxide) (PEO–PPO–PEO) triblock copolymer (TBCP) blends. Fourier transform infrared spectroscopy, differential scanning calorimetry, and atomic force microscopy revealed that the blends exhibited heterogeneous phase morphology in which the TBCP formed dispersed domains in epoxy matrix, due to reaction induced phase separation. A fraction of phase‐separated PEO phase underwent partial crystallization whereas another fraction formed interphases between the dispersed domains and epoxy matrix. Moreover, the dispersed PEO chains improved the compatibility and interfacial adhesion between the matrix and domains and, consequently, significantly improved the mechanical properties of epoxy resin. Furthermore, the thermal degradation studies and contact angle measurements disclosed that the dispersed domains were well protected by the epoxy matrix. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44406.     

Transparency of rubber‐toughened polymer blend containing plasticizer

Transparency and its temperature dependence were studied for rubber‐toughened polymer blends composed of poly(methyl methacrylate), core–shell latex–rubber particles, and plasticizers such as tricresyl phosphate and di(2‐ethylhexyl)adipate. The transparency of the blends was found to be improved by the addition of the plasticizers. This phenomenon is attributed to the uneven distribution of the plasticizer in the blends. Furthermore, it was found that the plasticizers improve the transparency in a wide temperature range, because the plasticizer addition reduces the difference in the thermal expansion, and thus the temperature dependence of the refractive index, between poly(methyl methacrylate) and the rubber phases. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40775.     

Triple‐shape‐memory polymer films created by forced‐assembly multilayer coextrusion

Triple‐shape‐memory polymers are capable of memorizing two temporary shapes and sequentially recovering from the first temporary shape to the second temporary shape and eventually to the permanent shape upon exposure to a stimulus. In this study, unique three‐component, multilayered films with an ATBTA configuration [where A is polyurethane (PU), B is ethylene vinyl acetate (EVA), and T is poly(vinyl acetate) (PVAc)] were produced as a triple‐shape‐memory material via a forced‐assembly multilayer film coextrusion process from PU, EVA, and PVAc. The two well‐separated thermal transitions of the PU–EVA–PVAc film, the melting temperature of EVA and the glass‐transition temperature of PVAc, allow for the fixing of the two temporary shapes. The cyclic thermomechanical testing results confirm that the 257‐layered PU–EVA–PVAc films possessed outstanding triple‐shape‐memory performance in terms of the shape fixity and shape‐recovery ratios. This approach allowed greater design flexibility and simultaneous adjustment of the mechanical and shape‐memory properties. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44405.     

Effect of the comonomer content on the solid‐state mechanical and viscoelastic properties of poly(propylene‐co‐1‐butene) films

In this study, we quantified the thermal and solid‐state mechanical and viscoelastic properties of isotactic polypropylene (i‐PP) homopolymer and poly(propylene‐1‐butene) copolymer films having a 1‐butene ratio of 8, 12, and 14 wt %, depending on the comonomer content. The uniaxial tensile creep and stress‐relaxation behaviors of the samples were studied in a dynamic mechanical analyzer at different temperatures. The creep behaviors of the samples were modeled with the four‐element Burger equation, and the long‐term creep strains were predicted with the time–temperature superposition method. The short‐term mechanical properties of the samples were also determined with tensile and impact testing at room temperature. We found that the Young's modulus and ultimate strength values of the samples decreased with increasing amount of 1‐butene in the copolymer structure. On the other hand, the strain at break and impact strength values of the samples improved with increasing amount of 1‐butene. Creep analysis showed that i‐PP exhibited a relatively lower creep strain than the poly(propylene‐co‐1‐butene)s at 30 °C. However, interestingly, we discovered that the temperature increase resulted in different effects on the creep behaviors. We also found that short‐chain branching improved the creep resistance of polypropylene at relatively high temperatures. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46350.