Fabrication and characterization of poly(vinylidene fluoride)–polytetrafluoroethylene composite membrane for CO2 absorption in gas–liquid contacting process

The wetting resistance of poly(vinylidene fluoride) (PVDF) membrane is a critical factor which determines the carbon dioxide (CO₂) absorption performance of the gas–liquid membrane contactors. In this study, the composite PVDF–polytetrafluoroethylene (PTFE) hollow fiber membranes were fabricated through dry-jet wet phase-inversion method by dispersing PTFE nanoparticles into PVDF solution and adopting phosphoric acid as nonsolvent additive. Compared with the PVDF membrane, the composite membranes presented higher CO₂ absorption flux due to their higher effective surface porosity and surface hydrophobicity. The composite membrane with addition of 5 wt % PTFE in the dope gained the optimum CO₂ absorption flux of 9.84 × 10⁻⁴ and 2.02 × 10⁻³ mol m⁻² s⁻¹ at an inlet gas (CO₂/N₂ = 19/81, v/v) flow rate of 100 mL min⁻¹ by using distilled water and aqueous diethanolamine solution, respectively. Moreover, the 5% PTFE membrane showed better long-term stability than the PVDF membrane regardless of different types of absorbent, indicating that polymer blending demonstrates great potential for gas separation. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47767.     

Porous polyethersulfone hollow fiber membrane in gas–liquid contacting processes

Porous polyethersulfone hollow fiber membranes were fabricated via dry–wet phase inversion method with the polymer concentration in the spinning dope either 13 wt% or 15 wt%. The fabricated hollow fiber membranes were characterized by different test methods and the performance of membranes in contactor applications was tested by CO₂ absorption. The mean pore size, effective surface porosity and membrane porosity decreased while the membrane density and Liquid Entry Pressure (LEPw) increased as polymer concentration increased. The CO₂ absorption flux of the fabricated membranes was measured in two cases; i.e. when the absorbent, distilled water, was in the lumen side or in the shell side. The CO₂ flux for the membrane, fabricated from 13 wt% PES solution, was compared with some commercial and in-house made membranes. The former membrane had 111% higher flux than a commercial PTFE membrane.     

Pervaporation of n‐butanol aqueous solution through ZSM‐5‐PEBA composite membranes

Composite membranes were prepared by incorporating ZSM‐5 zeolite into poly(ether‐block‐amide) (PEBA) membranes. These composite membranes were characterized by TGA, XRD, and SEM. The results showed that the zeolite could distribute well in the polymer matrix. And when the zeolite content reached 10%, the agglomeration of zeolite in the membranes was found. The composite membranes were used to the pervaporative separation of n‐butanol aqueous solution. The effect of zeolite content on pervaporation performance was investigated. With the contribution of preferential adsorption and diffusion of n‐butanol in the polymer matrix and zeolite channel, the 5% ZSM‐5‐PEBA membrane showed enhanced selectivity and flux. The effects of liquid temperature and concentration on separation performance were also investigated. All the composite membranes demonstrated increasing separation factor and permeation flux with increasing temperature and concentration. Incorporation of ZSM‐5 could decrease the activation energy of n‐butanol flux of the composite membrane. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

One‐pot synthesis of sheet‐like MFI as high‐performance catalyst for toluene disproportionation

In this study, one‐pot hydrothermal synthesis of sheet‐like ZSM‐5 as a high‐performance catalyst for toluene disproportionation was carried out using binary surfactants. In the dual template, tetraethylammonium hydroxide was used to construct the microporous structure of ZSM‐5, and cationic surfactant (e.g., octadecyltrimethylammonium chloride (C₁₈TMAC), hexadecyltrimethyl ammonium bromide (C₁₆TMAB), and tetradecyltrimethylammonium bromide, (C₁₄TMAB)) can change the growth habits of the ZSM‐5 crystals by hindering the regular stacking of zeolite layers from their longer hydrophobic chain. From the XRD pattern of the as‐synthesized samples which were hydrothermally treated for different time, it was found that a lamellar mesostructured intermediate gradually transformed into the sheet‐like ZSM‐5 during hydrothermal process. With a proper amount of cationic surfactant, the thickness of the sheet‐like ZSM‐5 could be controlled to less than 30 nm. Concerning the catalyst application, the toluene disproportionation performance over the sheet‐like ZSM‐5 is 1.5 times higher than that of the commercial ZSM‐5. The higher conversion is ascribed to the faster diffusion amount due to the sheet‐like ZSM‐5.     

Effect of additives concentration on the surface properties and performance of PVDF ultrafiltration membranes for refinery produced wastewater treatment

The aim of this study was to investigate the effect of pore-forming hydrophilic additives on the porous asymmetric polyvinylideneflouride (PVDF) ultrafiltration (UF) membrane morphology and transport properties for refinery produced wastewater treatment. PVDF ultrafiltration membranes were prepared via a phase inversion method by dispersing lithium chloride monohydrate (LiCl·H₂O) and titanium dioxide (TiO₂) nanoparticles in the spinning dope. The morphological and performance tests were conducted on PVDF ultrafiltration membranes prepared from a different additive content. The top surface and cross-sectional area of the membranes were observed using a field emission scanning electron microscope (FESEM) and energy dispersive X-ray (EDX) analysis. The surface wettability of porous membranes was determined by the measurement of a contact angle. The mean pore size and surface porosity were calculated based on the permeate flux. The results indicated that the PVDF/LiCl/TiO₂ membranes with lower TiO₂ nanoparticles loading possessed smaller mean pore size, more apertures inside the membrane with enhanced membrane hydrophilicity. LiCl·H₂O has been employed particularly to reduce the thermodynamic miscibility of dope which resulted in increasing the rate of liquid–liquid demixing process. The maximum flux and rejection of refinery wastewater using PVDF ultrafiltration membrane achieved were 82.50 L/m² h and 98.83% respectively at 1.95 wt.% TiO₂ concentration.     

Gas permeation and separation properties of polyimide/ZSM‐5 zeolite composite membranes containing liquid sulfolane

The preparation, characterization, and gas permeation properties of novel composite membranes containing polyimide (PI), liquid sulfolane (SF), and zeolite (ZSM‐5) were investigated to address the interface defects between the PI and the zeolite. The free‐standing composite membranes were prepared by the solvent casting method. The gas permeability of the PI+ZSM‐5 membrane was higher than that of PI, whereas its gas selectivity was significantly reduced, suggesting that these results are attributed to the interface defects. The CO₂ selectivity of PI+ZSM‐5+SF was higher than those of the PI+ZSM‐5 membranes because of the introduction of liquid SF into the interface defects. Furthermore, liquid SF enhanced the CO₂/H₂ selectivity near the recent upper bound. Therefore, the use of liquid SF could be an effective approach to preventing interface defects and increasing the CO₂ selectivity, particularly for CO₂/H₂. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Ethanol perm‐selective B‐ZSM‐5 zeolite membranes from dilute solutions

Boron‐substituted MFI (B‐ZSM‐5) zeolite membranes with high pervaporation (PV) performance were prepared onto seeded inexpensive macroporous α‐Al₂O₃ supports from dilute solution and explored for the separation of ethanol/water mixtures by PV. The effects of several parameters on microstructures and PV performance of the B‐ZSM‐5 membranes were examined systematically, including the seed size, synthesis temperature, crystallization time, B/Si ratio, H₂O/SiO₂ ratio and silica source. A continuous and compact B‐ZSM‐5 membrane was fabricated from solution containing 1 tetraethyl orthosilicate/0.2 tetrapropylammonium hydroxide/0.06 boric acid/600 H₂O at 448 K for 24 h, showing a separation factor of 55 and a flux of 2.6 kg/m² h along with high reproducibility for a 5 wt % ethanol/water mixture at 333 K. It was demonstrated that the incorporation of boron into mobile five (MFI) structure could increase the hydrophobicity of B‐ZSM‐5 membrane evidenced by the improved contact angle and amount of the adsorbed ethanol, and thus enhance the PV property for ethanol/water mixtures. © 2016 American Institute of Chemical Engineers AIChE J, 62: 2447–2458, 2016     

Preparation of temperature sensitive poly(vinylidene fluoride) hollow fiber membranes grafted with N‐isopropylacrylamide by a novel approach

In the present study, the temperature sensitive PVDF‐g‐NIPAAm HFM was prepared by grafting N‐isopropylacrylamide (NIPAAm) on poly(vinylidene fluoride) (PVDF) hollow fiber membrane (HFM) using a novel approach, alkaline treatment method. The structures of PVDF‐g‐NIPAAm HFM were characterized by scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR), respectively. The effects of alkaline treatment time and grafting yield on the mechanical properties of PVDF HFM were measured and analyzed. In addition, the temperature sensitive behavior of PVDF‐g‐NIPAAm HFM and the effect of grafting yield on the temperature sensitive behavior were investigated by the flux of pure water and the rejection of ovalbumin. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 833–837, 2006     

Preparation and characterization of PVDF-montmorillonite mixed matrix hollow fiber membrane for gas–liquid contacting process

Porous PVDF-hydrophobic montmorillonite (MMT) mixed matrix membranes (MMMs) were fabricated via wet spinning method and used in membrane gas absorption process. The effects of hydrophobic MMT nano-clay loadings (1, 3 and 5 wt% of polymer) on the structure and performance were investigated. The fabricated membranes showed both finger-like and sponge-like structure with an increase in the length of finger-like pores in their cross-section, which resulted in higher permeability and lower mass transfer resistance compared to plain PVDF membrane. Also, significant improvements for surface hydrophobicity, critical entry pressure of water and porosity with the addition of filler were observed. The CO₂ absorption test was conducted through the gas–liquid membrane contactor and demonstrated a significant improvement in the CO₂ flux with MMT loading and the membrane with 5 wt% MMT presented highest performance. For example, at the liquid water velocity of 0.5 m s⁻¹, CO₂ flux of the MMM with 5 wt% MMT of 9.73 × 10⁻⁴ mol m⁻² s⁻¹ was approximately 56% higher than the PVDF membrane without nano-filler. In conclusion, MMMs with improved absorption properties can be a promising candidate for CO₂ absorption and separation processes through membrane contactors.     

Modified poly(vinylidene fluoride) hollow fiber composite membranes reinforced by hydroxyapatite nanocrystal whiskers

The modified poly(vinylidene fluoride) (PVDF) hollow fiber composite membranes reinforced by hydroxyapatite (HAP) nanocrystal whiskers were fabricated with wet‐spinning method. The PVDF/HAP/N‐methyl‐2‐pyrrolidone dope solutions experienced delayed demixing mechanism, and the precipitation rate slightly increased as the HAP whisker content increased. The cross sections of PVDF‐HAP and neat PVDF hollow fiber composite membranes were composed of five distinct layers: two skin layers, two finger‐like sublayers, and a sponge‐like layer. The Young's modulus of and tensile strength of the PVDF‐HAP hollow fiber membranes gradually increased with the addition of nano‐HAP whiskers. The elongation ratio was also improved, which was different from the polymeric membranes modified by other inorganic nanofillers. The permeation flux of the PVDF‐HAP hollow fiber membranes slightly increased with the increase of HAP content in the composite membranes as its hydrophilicity was improved. The crystallization behaviors of PVDF in the composite membranes were also investigated. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Experimental study of CO2 absorption/stripping via PVDF hollow fiber membrane contactor

Gas–liquid hollow fiber membrane contactor can be a promising alternative for the CO₂ absorption/stripping due to the advantages over traditional contacting devices. In this study, the structurally developed hydrophobic polyvinylidene fluoride (PVDF) hollow fiber membranes were prepared via a wet spinning method. The membranes were characterized in terms of morphology, permeability, wetting resistance, overall porosity and mass transfer resistance. From the morphology analysis, the membranes demonstrated a thin outer finger-like layer with ultra thin skin and a thick inner sponge-like layer without skin. The characterization results indicated that the membranes possess a mean pore size of 9.6 nm with high permeability and wetting resistance and low mass transfer resistance (1.2 × 10⁴ s/m). Physical CO₂ absorption/stripping were conducted through the fabricated gas–liquid membrane contactor modules, where distilled water was used as the liquid absorbent. The liquid phase resistance was dominant due to significant change in the absorption/stripping flux with the liquid velocity. The CO₂ absorption flux was approximately 10 times higher than the CO₂ stripping flux at the same operating condition due to high solubility of CO₂ in water as confirmed with the effect of liquid phase pressure and temperature on the absorption/stripping flux.     

Catalytic combustion of chlorinated ethylenes over H‐zeolites

Several H‐zeolites (H‐Y, H‐ZSM‐5 and H‐MOR) were investigated for the catalytic combustion of chlorinated ethylenes, namely 1,1‐dichloroethylene and trichloroethylene. Conversion was inversely related to the chlorine content of the feed molecule. H‐ZSM‐5 zeolite was the most active catalyst in 1,1‐dichloroethylene combustion whereas H‐MOR was the most effective zeolite for trichloroethylene destruction. Temperature‐programmed desorption of ammonia and diffuse reflectance FT‐IR measurements of adsorbed pyridine revealed that strong Brønsted acidity plays an important role in controlling the activity of H‐zeolites. The main combustion products were CO, CO₂, HCl, and Cl₂. Additionally, small amounts of highly chlorinated by‐products were also detected, namely trichloroethylene and tetrachloroethylene. H‐zeolites showed a great selectivity to HCl formation. © 2002 Society of Chemical Industry     

Fabrication of Palladium Membranes Supported on a Silicalite‐1 Zeolite‐Modified Alumina Tube for Hydrogen Separation

Thin palladium membranes were fabricated on macroporous α‐Al₂O₃ tubes by electroless plating. The silicalite‐1 (Sil‐1) zeolite serving as intermediate and diffusion barrier layer was introduced to modify the surface roughness and pore size of the porous substrate and prevent the atomic interdiffusions of the metal elements between Pd layer and the support. The Pd composite membranes were studied by scanning electron microscopy (SEM), X‐ray diffraction (XRD), and electron probe microanalysis (EPMA), revealing that morphology and structure of the Sil‐1 layer significantly influence the Pd membrane preparation. Single‐gas permeation tests were carried out with gas H₂ and N₂ to determine the permeation performance of the membranes. The resulting membrane exhibited long‐term stability under hydrogen permeation.     

Poly(vinylidene fluoride‐co‐hexafluoropropylene) (PVDF‐co‐HFP) hollow fiber membranes prepared from PVDF‐co‐HFP/PEG‐600Mw/DMAC solution for membrane distillation

Poly(vinylidene fluoride‐co‐hexafluoropropylene) (PVDF‐co‐HFP) hollow fiber membranes were prepared by using the phase inversion method. The effect of polyethylene glycol (PEG‐600Mw) with different concentrations (i.e., 0, 5, 7, 10, 12, 15, 18, and 20 wt %) as a pore former on the preparation and characterization of PVDF‐co‐HFP hollow fibers was investigated. The hollow fiber membranes were characterized using scanning electron microscopy, atomic force microscopy, and porosity measurement. It was found that there is no significant effect of the PEG concentration on the dimensions of the hollow fibers, whereas the porosity of the hollow fibers increases with increase of PEG concentration. The cross‐sectional structure changed from a sponge‐like structure of the hollow fiber prepared from pure PVDF‐co‐HFP to a finger‐like structure with small sponge‐like layer in the middle of the cross section with increase of PEG concentration. A remarkable undescribed shape of the nodules with different sizes in the outer surfaces, which are denoted as “twisted rope nodules,” was observed. The mean surface roughness of the hollow fiber membranes decreased with an increase of PEG concentration in the polymer solution. The mean pore size of the hollow fibers gradually increased from 99.12 to 368.91 nm with increase of PEG concentration in polymer solution. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Selective Catalytic Reduction of NO by Ammonia over Raney‐Ni Supported Cu‐ZSM–5 I. Catalyst Activity and Stability

Composite materials containing Raney Ni and Cu‐ZSM‐5 are highly active catalysts for the selective catalytic reduction (SCR) of NO by NH₃. Their catalytic properties were studied with particular attention to the influence of moisture and SO₂ in the feed, and to effects of catalyst shaping operations. Composite materials (16–20 wt‐% zeolite) were prepared by mixing the components, with different degree of segregation in the resulting pressed particles, or by growing ZSM‐5 crystallites on the surface of leached Raney Ni, which were then exchanged with Cu ions. Catalytic tests were performed with 1000 ppm NO, 1000 ppm NH₃, 2 % O₂ in He, at 3–6.5 · 10⁵ h^–1 (related to zeolite component). With physical mixtures, the catalytic behaviour strongly depended on the mixing strategy, particles containing both Ni and zeolite being inferior to mixed Ni‐only and zeolite‐only particles. The SCR activity was promoted by 2 % H₂O in the feed, SO₂ (200 ppm) was a moderate poison at low temperatures, but indifferent or slightly promoting at high temperatures. A catalyst prepared from ZSM‐5 grown on Raney Ni, which was ranked intermediate in dry feed, was promoted to excellent performance in H₂O and SO₂ containing feed at T > 700 K and was stable for 38 h at 845 K. The results suggest that SCR catalysts containing highly active zeolites should be produced avoiding shaping operations e.g. by use of zeolite crystallites grown on wire packings.     

Hydrophilic modification of high‐strength polyvinylidene fluoride hollow fiber membrane

The polyvinylidene fluoride (PVDF)/polyvinyl alcohol (PVA) polymer solutions were coated on the outer surface of PVDF matrix hollow fiber membrane. On the principle of the homogeneous‐reinforced (HR) membrane technology, the reinforced PVDF/PVA (RFA) hollow fiber membranes prepared through the dry‐wet spinning method. The performance of the RFA membranes varies with the PVA concentration in the polymer solution and is characterized in terms of pure water flux (PWF), porosity, a mechanical strength test, and morphology observations by a scanning electron microscopy (SEM). The results of this study indicate that PVA can apparently improve the hydrophilicity of the PVDF hollow fiber membranes. The growing enrichment of the hydrophilic components PVA on the membrane surface is determined by X‐ray photoelectron spectroscopy. The RFA membranes have a favorable interfacial bonding between the coating layer (PVDF/PVA) and the matrix membrane (PVDF hollow fiber membrane), as shown by SEM. The elongation at break of the RFA membranes increases much more than that of the matrix membrane that is endowed with the better flexibility of the membrane performance. PWF decreases much more compared with that of the matrix membrane. The RFA membranes have a lower flux decline degree during the process of protein solution and ink solution filtration compared with that of the matrix membrane. POLYM. ENG. SCI., 54:276–287, 2014. © 2013 Society of Plastics Engineers     

Properties on novel PVDF‐HFP‐based composite polymer electrolyte with vinyltrimethoxylsilane‐modified ZSM‐5

A kind of novel poly(vinylidene fluoride‐co‐hexafluoropropylene) (PVDF‐HFP)‐based composite polymer electrolyte doped with vinyltrimethoxylsilane (DB171 silane)‐modified ZSM‐5 is prepared by phase inversion method (denoted as M‐ZSM‐5 membrane). Physical and chemical properties of M‐ZSM‐5 membrane are studied by SEM, FTIR, TG‐DSC, EIS, and LSV. The results show that thermal and electrochemical stability can reach 400°C and 5 V, respectively; temperature dependence of ionic conductivity follows Vogel–Tamman–Fulcher relation and ionic conductivity at room temperature is up to 4.2 mS/cm; the interfacial resistance reaches a stable value about 325 Ω after 5 days storage at room temperature, which suggests that it can be potentially suitable as electrolyte in polymer lithium ion battery. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Preparation of PVDF/CaCO3 composite hollow fiber membrane via a thermally induced phase separation method

The spinnabiliy of polyvinylidene fluoride (PVDF)/CaCO₃ microparticle dope solution were explored via a thermally induced phase separation process, and composite hollow fiber (CHF) membranes were prepared successfully. The experiment results showed that the self‐supporting property of CHF got improved after adding CaCO₃ at low concentration of PVDF, so the control of spinning process became easy. The effects of CaCO₃ on the structure and properties of hollow fiber membrane were investigated in terms of morphology, water flux, porosity, breakage strength, and crystallization. The results indicated that CHF presented a uniform bicontinuous structure. The permeability and porosity of CHF increased obviously when CaCO₃ was removed by acid, while the breakage strength decreased slightly. CHF presented a good drying stability. POLYM. COMPOS., 34:1204–1210, 2013. © 2013 Society of Plastics Engineers     

Experimental study on the solvent regeneration of a CO2‐loaded MEA solution using single and hybrid solid acid catalysts

The performance of a hybrid solid acid catalyst consisting of a physical mixture of γ‐Al₂O₃ and H‐ZSM‐5 in terms of the rate and heat duty for solvent regeneration (i.e., CO₂ stripping) of a CO₂‐rich MEA solution was compared with the individual performance of γ‐Al₂O₃, H‐ZSM‐5, and H‐Y solid acid catalysts using MEA (2–7 mol/L), with initial CO₂ loading of 0.5 mol CO₂/mol MEA at 378 K. It was observed that any catalyst significantly decreased the energy required for CO₂ regeneration. The performance of the catalysts investigated ranked as follows: γ‐Al₂O₃/H‐ZSM‐5 = 2/1 > γ‐Al₂O₃ > H‐ZSM‐5 > H‐Y if the process is in the lean CO₂ loading region whereas it was H‐ZSM‐5 > γ‐Al₂O₃/H‐ZSM‐5 = 2/1 > γ‐Al₂O₃ > H‐Y if the process is in the rich CO₂ loading region. These results highlight the joint dependence on Brønsted/Lewis acidity and mesopore surface area of heat duty for solvent regeneration. © 2015 American Institute of Chemical Engineers AIChE J, 62: 753–765, 2016     

Kinetic and catalytic performance of a BI‐porous composite material in catalytic cracking and isomerisation reactions

Catalytic behaviour of pure zeolite ZSM‐5 and a bi‐porous composite material (BCM) were investigated in transformation of m‐xylene, while zeolite HY and the bi‐porous composite were used in the cracking of 1,3,5‐triisopropylbenzene (TIPB). The micro/mesoporous material was used to understand the effect of the presence of mesopores on these reactions. Various characterisation techniques, that is, XRD, SEM, TGA, FT‐IR and nitrogen sorption measurements were applied for complete characterisation of the catalysts. Catalytic tests using CREC riser simulator showed that the micro/mesoporous composite catalyst exhibited higher catalytic activity as compared with the conventional microporous ZSM‐5 and HY zeolite for transformation of m‐xylene and for the catalytic cracking of TIPB, respectively. The outstanding catalytic reactivity of m‐xylene and TIPB molecules were mainly attributed to the easier access of active sites provided by the mesopores. Apparent activation energies for the disappearance of m‐xylene and TIPB over all catalysts were found to decrease in the order: E_BCM > E_ZSM‐5 and E_BCM > E_HY, respectively. © 2012 Canadian Society for Chemical Engineering