Effect of natural rubber on wood‐reinforced tannin composites

Natural rubber latex was added to composite materials formulated from a quebracho tannin adhesive crosslinked with hexamethylenetetramine and wood flour as a reinforcing filler. The final microstructure of the thermoset modified by the addition of different concentrations of latex was observed by scanning electron microscopy. The flexural and impact behavior of the modified materials was analyzed and related to the final microstructure of the composites. The effect of exposing the materials to humid environments was also evaluated. The measurements indicated that the addition of latex did not significantly reduce water absorption. However, it facilitated the preparation process of samples with low filler contents because of the increased viscosity of the mixture, which inhibited particle settling. On the other hand, the flexural properties increased with the addition of latex‐containing proteins through a reaction similar to tanning in leathers. The impact properties presented a similar trend, with the largest change occurring between 0 and 5% natural rubber in the matrix formulation. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Morphology and mechanical properties of dual‐curable epoxyacrylate hybrid composites

A dual‐curable epoxyacrylate (EA) oligomer with one epoxide group and one vinyl group at each end was synthesized for the application as adhesive sealant in the liquid crystal display panels. However, after UV and thermal cure, the EA resin was brittle with a poor resistance to crack initiation and propagation. Liquid rubbers with different functional end groups were thus tried as toughening agents for the EA resin. Among all the rubber‐toughened EAs, the EA‐V5A5 added with vinyl‐terminated and amino‐terminated butadiene‐acrylonitrile copolymers (VTBN and ATBN) each at 5 phr had the highest fracture toughness, tensile strength, and elongation at break but a lower initial modulus. To raise the modulus, submicron‐sized silica particles (∼170 nm) with surface vinyl functional groups were further added to the EA‐V5A5 to prepare the hybrid composites. Because of interfacial chemical bonding provided by the surface vinyl functional groups, both modulus and fracture toughness were increased by adding silica particles, without any appreciable decrease in extensibility. For the hybrid composite at 20 phr silica particles, the initial modulus, fracture toughness, and fracture energy were raised by 10.3, 100, and 267%, respectively, when compared to the neat epoxyacrylate. Owing to their strong interfacial bonding, the increase of fracture toughness was mainly due to the crack deflection and bifurcation on silica particles, in addition to the rubber particle bridging and tearing as evidenced by SEM pictures on the fracture surface. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41820.     

Mechanical behavior of agro‐residue‐reinforced polypropylene composites

In this research, fully environment‐friendly, sustainable and biodegradable composites were fabricated, using wheat straw and rice husk as reinforcements for thermoplastics, as an alternative to wood fibers. Mechanical properties including tensile, flexural, and impact strength properties were examined as a function of the amount of fiber and coupling agent used. In the sample preparation, three levels of fiber loading (30, 40, and 50 wt %) and two levels of coupling agent content (0 and 2 wt %) were used. As the percentage of fiber loading increased, flexural and tensile properties increased significantly. Notched Izod results showed a decrease in strength as the percentage of fiber increases. With addition of 50% fiber, the impact strengths decreased to 16.3, 14.4, and 16.4 J/m respectively, for wheat straw‐, rice husk‐, and poplar‐filled composites. In general, presence of coupling agent had a great effect on the mechanical strength properties. Wheat straw‐ and rice husk‐filled composites showed an increase in the tensile and flexural properties with the incorporation of the coupling agent. From these results, we can conclude that wheat straw and rice husk fibers can be potentially suitable raw materials for manufacturing biocomposite products. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Tribological behavior of short‐fiber‐reinforced polyimide composites under dry‐sliding and water‐lubricated conditions

Polyimide composites reinforced with short‐cut fibers such as carbon, glass, and quartz fibers were fabricated by the polymerization of monomer reactants process. The mechanical properties of the composites with different fiber contents were evaluated. The friction and wear properties of the polyimide and its composites were investigated under dry‐sliding and water‐lubricated conditions. The results indicated that the short‐carbon‐fiber‐reinforced polyimide composites had better tensile and flexural strengths and improved tribological properties in comparison with glass‐fiber‐ and quartz‐fiber‐reinforced polyimide composites. The incorporation of short carbon fibers into the polyimide contributed to decreases in the friction coefficient and wear rate under both dry and water‐lubricated conditions and especially under water lubrication because of the boundary lubrication effect of water. The polyimide and its composites were characterized by plastic deformation, microcracking, and spalling under both dry and water‐lubricated conditions, which were significantly abated under the water‐lubricated condition. The glass and quartz fibers were easily abraded and broken; the broken fibers transferred to the mating metal surface and increased the surface roughness of mating stainless steel, which led to the wear rate increasing for the glass‐fiber‐ and quartz‐fiber‐reinforced polyimide composites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Rubber composites reinforced by soy spent flakes

Soy spent flakes (SSF) is a plentiful renewable material from the waste stream of commercial soy protein extraction. SSF contains mostly soy carbohydrate and a small fraction of soy protein. Dry SSF is a rigid material and has a shear elastic modulus of ～4 GPa. Aqueous dispersions of SSF were blended with styrene‐butadiene (SB) latex to form rubber composites. Soy carbohydrate increased the tensile stress in the small strain region, but also decreased the elongation at break. The shear elastic modulus of the composites showed an increase in the small strain region, consistent with the stress–strain behavior. The SSF composites showed a slightly better modulus recovery than the protein composite after eight cycles of strain sweep. In the small strain region, the shear elastic modulus of 30 % filled composites at 140 °C was about 160 times greater than that of the unfilled elastomer, showing a significant reinforcement effect caused by SSF. Compared with soy protein isolate, the recovery behavior after eight cycles of dynamic strain suggests that SSF composites have a slightly stronger filler–rubber interaction. In general, SSF composites gave a slightly higher composite strength compared with the protein composites, but at a much lower cost. Published in 2005 by John Wiley & Sons, Ltd.     

Tensile tests of phenol formaldehyde glass‐powder‐reinforced composites: Pilot study

Phenol formaldehyde was filled with glass powder (GP) to optimize the strength and impact toughness of the composite for structural applications by a research center at the University of Southern Queensland. To reduce costs, the center wished to fill as much of the glass microspheres as possible to maintain sufficient strength and impact toughness in the composites in structural applications. In this project, we varied the weight percentages of the GP in the composites, which were then subjected to tensile tests. The best weight percentage of GP that could be added to the phenolic resin to give the optimum yield, tensile strengths, Young's modulus, and cost was found to be about 10%. The contribution of this study was the finding that if the tensile properties are the most important factors to be considered in the applications of the composites, GP is not a suitable filler. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Structural and mechanical properties of needle‐punched nonwoven reinforced composites in erosive environment

Polypropylene‐based needle‐punched nonwoven reinforced epoxy composites have been fabricated and were evaluated for their thermomechanical response and dry erosion performance. The erosive wear investigations were carried out using silica sand particles as erodent with varying impact velocity, angles of impingement, fiber content, and stand‐off‐distance as the operating variables. Design of experiments (DoE) approach‐based Taguchi analysis was carried out to establish the interdependence of operating parameters and erosion rate. Impingement angle and impact velocity have been found to be the most significant determinants of erosive wear performance of such nonwoven reinforced composites. The composites were also observed to be appreciably resistant to impact content and indentations in addition to exhibiting the absence of any storage‐modulus decay till 60°C accompanied with a nominal increase in the primary transition temperature as revealed from loss‐tangent peaks. The composite with 30 wt % and 40 wt % of nonwoven materials have shown the highest and lowest erosion rates, respectively. The morphology of eroded surfaces was examined by using scanning electron microscopy (SEM) and their possible erosion mechanisms are discussed. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Process–structure–property relationship in ternary short‐glass‐fiber/elastomer/polypropylene composites

Short‐glass‐fiber (SGF)‐reinforced polypropylene (PP) composites toughened with a styrene/ethylene butylene/styrene (SEBS) triblock copolymer were injection molded after extrusion. Furthermore, a maleic anhydride (MA)‐grafted SEBS copolymer (SEBS‐g‐MA) was used as an impact modifier and compatibilizer. The effects of the processing conditions and compatibilizer on the microstructure and tensile and impact performance of the hybrid composites were investigated. In the route 1 fabrication process, SGF, PP, and SEBS were blended in an extruder twice, and this was followed by injection molding. In route 2, or the sequential blending process, the elastomer and PP were mixed thoroughly before the addition of SGF. In other words, either PP and SEBS or PP and SEBS‐g‐MA pellets were premixed in an extruder. The produced pellets were then blended with SGF in the extruder, and this was followed by injection molding. The SGF/SEBS‐g‐MA/PP hybrid fabricated by the route 2 process exhibited the highest modulus, yield stress, tensile stress at break, Izod impact energy, and Charpy drop weight impact strength among the composites investigated. This was due to the formation of a homogeneous SEBS elastomeric interlayer at the SGF and matrix interface of the SGF/SEBS‐g‐MA/PP hybrid. This SEBS rubbery layer enhanced the interfacial bonding between SGF and the matrix of the SGF/SEBS‐g‐MA/PP hybrid. The correlations between the processing, microstructure, and properties of the hybrids were investigated. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1384–1392, 2003     

Predictions of young's modulus of inorganic fibrous particulate‐reinforced polymer composites

In this study, the factors affecting the Young's modulus of inorganic fibrous particulate‐reinforced polymer composites were analyzed, and a new expression of the Young's modulus was derived and was based on a simplified mechanical model. This equation was used to estimate the composite Young's modulus. The estimated relative Young's modulus increased nonlinearly with increasing filler volume fraction. Finally, we verified the equation preliminarily by quoting the measured Young's modulus values of poly(butylene terephthalate)/wollastonite, polypropylene/wollastonite, and nylon 6/wollastonite composites reported in the literature. Good agreement was shown between the predictions and the experimental data of the relative Young's modulus values for these three composite systems. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2957–2961, 2013     

Investigation of mechanical properties of alumina nanoparticle‐loaded hybrid glass/carbon‐fiber‐reinforced epoxy composites

This research work investigates the tensile strength and elastic modulus of the alumina nanoparticles, glass fiber, and carbon fiber reinforced epoxy composites. The first type composites were made by adding 1–5 wt % (in the interval of 1%) of alumina to the epoxy matrix, whereas the second and third categories of composites were made by adding 1–5 wt % short glass, carbon fibers to the matrix. A fourth type of composite has also been synthesized by incorporating both alumina particles (2 wt %) and fibers to the epoxy. Results showed that the longitudinal modulus has significantly improved because of the filler additions. Both tensile strength and modulus are further better for hybrid composites consisting both alumina particles and glass fibers or carbon fibers. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39749.     

Mechanical enhancement of amine‐functionalized TiO2 reinforced polyimine composites

Polyimine vitrimers are known for their malleability, which endows these materials with properties such as self‐healing, recycling, and reshaping. To enhance the mechanical properties of the polyimine vitrimers, composites were fabricated by incorporating amine‐functionalized TiO₂ microspheres (amTiO₂MS) into polyimine matrix. The pure polyimine matrix and polyimine composites hybridized with TiO₂ microspheres (TiO₂MS) without surface modification were also obtained and examined as the controls in characterization. X‐ray powder diffraction, scanning electron microscopy, and energy dispersive X‐ray spectroscopy were employed to demonstrate the presence and distribution of amTiO₂MS and TiO₂MS in the polyimine matrices. The investigation of mechanical properties of the amTiO₂MS enhanced polyimine composites and control samples indicated that incorporation of amTiO₂MS and TiO₂MS exhibited different characteristic distribution, which strongly affected the performance of the composites. The optimal filling concentration of amTiO₂MS was found to be 3%, with which the microspheres were uniformly distributed in the polyimine matrix. The self‐healing behavior of the polyimine‐amTiO₂‐X was also studied. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46446.     

Preparation and mechanical properties of high‐performance short ramie fiber‐reinforced polypropylene composites

Short ramie fiber (RF) was used to reinforce the polypropylene (PP). The composites were prepared in a twin‐screw extruder followed by injection molding. The experimental results showed that both the strength and the modulus of the composites increase considerably with increasing RF content. The tensile strength and flexural strength are as high as 67 and 80 MPa by the incorporation of ramie up to 30 wt %. To the best of our knowledge, this is one of the best results for short natural fiber‐reinforced PP composites. However, the preparation method in this study is more simple and economic. This short RF‐reinforced PP composites extend the application field for short‐nature fiber‐reinforced PP composites. Morphological analysis revealed that it is the high aspect ratio of the fiber and good interfacial compatibility that result in the high performance of the composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

The effect of fiber concentration on mechanical and thermal properties of fiber‐reinforced polypropylene composites

A novel composite material consisting of polypropylene (PP) fibers in a random poly(propylene‐co‐ethylene) (PPE) matrix was prepared and its properties were evaluated. The thermal and mechanical properties of PP–PPE composites were studied by dynamic mechanical analysis (DMA) and differential scanning calorimetry (DSC) with reference to the fiber concentration. Although, by increasing PP fiber concentration in PPE, no significant difference was found in melting and crystallization temperatures of the PPE, the storage, and the tensile and flexural modulus of the composites increased linearly with fiber concentrations up to 50%, 1.5, 1.0, 1.3 GPa, respectively, which was approximately four times higher than that for the pure PPE. There is a shift in glass transition temperature of the composite with increasing fiber concentration in the composite and the damping peak became flatter, which indicates the effectiveness of fiber–matrix interaction. A higher concentration of long fibers (>50% w/w) resulted in fiber packing problems, difficulty in dispersion, and an increase in void content, which led to a reduction in modulus. Cox–Krenchel and Haplin–Tsai equations were used to predict tensile modulus of random fiber‐reinforced composites. A Cole–Cole analysis was performed to understand the phase behavior of the composites. A master curve was constructed based on time–temperature superposition (TTS) by using data over the temperature range from −50 to 90°C, which allowed for the prediction of very long and short time behavior of the composite. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2260–2272, 2005     

Fabrication of the self‐reinforced composites using co‐extrusion technique

The results of this work relate to the use of co‐extrusion technology in the preparation of monocomposite pellets. The low‐melting polypropylene copolymer was used as a matrix material. The high strength polypropylene fibers were used as a fibrous reinforcement. Research confirms the possibility to produce the pellets with fibrous structure. The prepared composite material in the form of pellets was processed and shaped using the injection molding technology. Obtained samples were subjected to mechanical testing in the static tensile test and dynamic mechanical analysis. Research complements microscopic observation of scanning electron microscopy. The measurement results confirm the reinforcing effect of the fibers. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41180.     

Experimental characterization of woven jute‐fabric‐reinforced isothalic polyester composites

In this article, mechanical performance of isothalic polyester‐based untreated woven jute‐fabric composites subjected to various types of loading has been experimentally investigated. The laminates were prepared by hand lay‐up technique in a mold. Specimens for tests were fabricated as per ASTM standards. All the tests (except impact) were conducted on closed loop servo hydraulic MTS 810 material test system using data acquisition software Test Works‐II. From the results obtained, it was found that the tensile strength and tensile modulus of jute‐fabric composite are 83.96% and 118.97% greater than the tensile strength and modulus of unreinforced resin, respectively. The results of other properties, such as flexural, in‐plane shear, interlaminar shear, impact, etc., also revealed that the isothalic‐polyester‐based jute‐fabric composite have good mechanical properties and can be a potential material for use in medium load‐bearing applications. The failure mechanism and fiber‐matrix adhesion were analyzed by scanning electron microscope. Effects of long‐term immersion in water on mechanical properties are also presented. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 2650–2662, 2007     

Computer simulation of the damage evolution of fiber‐reinforced polypropylene‐matrix composites with matrix defects

The damage evolution of fiber‐reinforced polypropylene‐matrix composites with matrix defects was studied via a Monte Carlo technique combined with a finite element method. A finite element model was constructed to predict the effects of various matrix defect shapes on the stress distributions. The results indicated that a small matrix defect had almost no effect on fiber stress distributions other than interfacial shear stress distributions. Then, a finite element model with a statistical distribution of the fiber strength was constructed to investigate the influences of the spatial distribution and the volume fraction of matrix defects on composite failure. The results showed that it was accurate to use the shear‐lag models and Green's function methods to predict the tensile strength of composites even though the axial stresses in the matrix were neglected. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 64–71, 2007     

Physicomechanical properties of α‐cellulose–filled styrene–butadiene rubber composites

In this research, the influence of adding α‐cellulose powder to styrene–butadiene rubber (SBR) compounds was investigated. Physicomechanical properties of SBR–α‐cellulose composites, including tensile strength, elongation, Young's modulus, tear strength, hardness, abrasion, resilience, and compression set, before and after ageing, were determined and analyzed. Young's modulus, hardness, and compression set increased and elongation and resilience decreased with increasing α‐cellulose loading in the composites, whereas tensile strength, tear strength, and abrasion resistance initially increased at low α‐cellulose concentration (5 phr), after which these properties decreased with increasing α‐cellulose content. Lower loadings of α‐cellulose (5 phr) showed better results than higher loadings, given that tensile strength, tear strength, and abrasion resistance increased at low α‐cellulose concentration. Theoretical prediction of elastic modulus was carried out using rule of mixtures, Hashin, Kerner, and Halpin–Tsai equations. Calculated results show that these equations are not suitable for accurate prediction for the work carried out. However, these models can be used with confidence for the prediction of elastic modulus because experimental results are higher than the calculated values. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2203–2211, 2005     

Carbon fiber‐reinforced gelatin composites. I. Preparation and mechanical properties

Composites were made from carbon fibers and gelatin using a solvent‐casting or solution‐impregnation technique. Relationships between the fiber volume fraction (Vf), glycerol (plasticizer) content, gelatin content, fiber form, and mechanical properties (tensile strength and modulus, elongation at break, and shear strength) of the composites were investigated. In long carbon fiber gelatin composite (C_L/Gel), tensile strength, modulus, and shear strength increased steadily with the Vf. In the case of a short carbon fiber gelatin composite (C_S/Gel), an initial improvement in tensile strength and modulus was followed by a reduction, whereas the shear strength improved with the Vf and then reached a constant value. The elongation decreased with the Vf for both composites. It is shown that C_L/Gel had higher values of strength, modulus, and elongation than did C_S/Gel at any Vf level. The effects of glycerol and gelatin contents on the mechanical properties of the composites were found to be much less significant as compared to the Vf. According to scanning electron microscopic observation of the fracture surfaces, the fibers were uniformly distributed in the gelatin matrix, but the interfacial adhesion between the gelatin matrix and the carbon fibers was not very good for both composites. Fiber surface modification would be necessary to further improve the mechanical properties of the two composites. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 987–993, 2000     

Effect of structure on mechanical properties of vinyl ester resins and their glass fiber‐reinforced composites

The article describes the effect of structure of vinyl ester resins (VE) on the mechanical properties of neat sheets as well as glass fabric‐reinforced composites. Different samples of VE were prepared by reacting ester of hexahydrophthalic anhydride (ER) and methacrylic acid (MAA) (1 : 1 molar ratio) followed by reaction of monomethacrylate terminated epoxy resin with glutaric (E) or adipic (F) or sebacic acid (G) (2 : 1 molar ratio). The neat VE were diluted with styrene and sheets were fabricated by using a glass mold. A significant reduction in the mechanical properties was observed by increasing the methylene content of resin backbone (i.e., sample E to G). Glass fabric‐reinforced composites were fabricated by vacuum assisted resin transfer molding (VARTM) technique. Resin content in the laminates was 50 ± 5 wt %. Increase in the number of methylene groups in the vinyl ester resin (i.e., increasing the bridge length) did not show any significant effect on limiting oxygen index (LOI) value (21 ± 1) of the laminates but tensile strength, tensile modulus, flexural strength, and flexural modulus all increased though these values are significantly lower than observed in laminates based on resin B. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008