Here, a novel melt electrospinning method to produce few‐micron and nanometer thick fibers is presented, in which a polymer‐coated wire with a sharp tip is used as the polymer source. The polymer coating is melted via Joule heating of the source wire and extracted toward the target via electrostatic forces. The high viscosity and low charge density of polymer melts lower their stretchability in melt. The method relies on confining the Taylor cone and reducing initial jet diameter via concentrated electrostatic fields as a means to reduce the diameter of fibers. As a result, the initial jet diameter and the final fiber diameter are reduced by an order of magnitude of three to ten times, respectively, using wire melt electrospinning compared to syringe‐ and edge‐based electrospinning. The fiber diameter melt electrospun via this novel method is 1.0 ± 0.9 µm, considerably thinner than conventional melt electrospinning techniques. The generation of thin fibers are explained in terms of the electrostatic field around the wire tip, as obtained from finite element analysis (FEA), which controls the size and shape of the melt electrospun jet. 相似文献
A dual‐field method is described to produce aligned fibers by electrospinning. By applying a secondary electric field perpendicular to the primary field, control over the orientation of the fibers on the collector is obtained. The dual‐field approach is used in conjunction with dual electrodes and a rotating collector. Both approaches were used to electrospin poly(lactic acid) fibers under conditions intended to produce fibers with a diameter greater then 400 nm to aid observation by optical microscopy and digital photography. Digital photography was used to visualize a large area of aligned fiber and image analysis software was used to quantify the degree of alignment. Fibers aligned with the aid of a dual field showed better alignment than those from a single electric field under otherwise identical conditions.
