Influences of synthesis methods and modifier addition on the properties of Ni-based catalysts supported on reticulated ceramic foams

A method of synthesizing Ni-based catalysts supported on α-Al2O3-based foams was developed. The foams were impregnated with aqueous solutions of metal chlorides under an air atmosphere using an aerosol route. Separate procedures involved calcination to form oxides and drying to obtain chlorides on the foam surface. The synthesized samples were subsequently reduced with hydrogen. With respect to the Ni/Al2O3 catalysts, the chloride reduction route enabled the formation ofa Ni coating without agglomerates or cracks. Further research included catalyst modification by the addition of Pd, Cu, and Fe. The influences of the additives on the degree of reduction and on the low-temperature reduction effectiveness （533 and 633 K） were examined and compared for the catalysts obtained from oxides and chlorides. Greater degrees of reduction were achieved with chlorides, whereas Pd was the most effective modifier among those investigated. The reduction process was nearly complete at 533 K in the sample that contained 0.1wt% Pd. A lower reduction temperature was utilized, and the calcination step was avoided, which may enhance the economical and technological aspects of the developed catalyst production method.     

Effect of thermal oxidation on microstructures and mechanical properties of nanoporous coppers

Nanoporous copper oxides were formed by thermal oxidation of nanoporous copper at 150°C–270°C. The oxidation process of nanoporous copper was investigated by using XRD, SEM, nitrogen adsorption, HRTEM and nanoindentation. The variation of microstructures and mechanical properties was analyzed. The results showed that the content of copper oxides increased, the ligament gradually coarsened, and the mechanical properties of nanoporous structure were improved with the increase of oxidation temperature. When the oxidation temperature was below 210°C, the ligament surface was oxidized to Cu_2O, and the composite structure of Cu_2O@Cu was formed. The formation of CuO occurred since 220°C, and the composite structure of CuO/Cu_2 O@Cu was formed. CuO nanowires were grown on the ligament surface at 250°C; the specific surface area, elastic modulus and hardness of nanoporous structure are 1.37, 3.31 and 7.58 times that of the nanoporous copper, respectively.     

The active-to-passive oxidation transition mechanism and engineering prediction method of C/SiC composites

This paper studied the active-to-passive oxidative mechanism of C/SiC composite under high temperature and oxidative conditions. An analytic model and computational method were established based on the process of gas diffusion in boundary layer and the equilibrium relations in surface chemical reactions. Simultaneously, an engineering equation to predict the oxygen partial pressure of active-to-passive transition was derived under the specific temperature zone. The results indicated that the active-to-passive oxidation transition of C/SiC is closely related to the composition of the material. At certain temperature and oxygen partial pressure conditions, the composite with high carbon content is prone to cause active oxidation which is negative to the oxidation resistance of the material.     

Cyclic oxidation behaviors of MoSi<Subscript>2</Subscript> with different relative density

The influence of different relative density on the cyclic oxidation behaviors of MoSi2 at 1 273 K were studied. ＂Pesting＂ was not found in all MoSi2 materials after being oxidized for 480 h. All samples exhibited continuous mass gain during the oxidation process. The mass gains of MoSi2 with the lowest relative density （78.6%） and the highest relative density （94.8%） are increased by 8.15 mg·cm^-2 and 3.48 mg·cm^-2, respectively. The surface of the material with lower relative density formed a loose, porous and discontinuous oxidation scale, which accelerated oxygen diffusion and aggravated the oxidation process. However, a dense scale in the material with higher relative density is formed, which acts a diffusion barrier to the oxygen atoms penetrating into the matrix. The high temperature oxidation resistance of MoSi2 can be improved by increasing its relative density.     

Microstructural characterization of internal oxidation of AgCu alloy

The internal oxidation of AgCu alloys with atomic percentage 0.8,3 3, 6 3 and 9 5 of Cu in air at 750℃ and 850℃ has been studied. It was found that CuO particles precipitated homogeneously on the surface of AgCu alloys except for Ag-9.5% (atomic percentage) Cu. The latter exhibited the agglomerated precipitation of CuO particle cluster on the surface. The experimental results also revealed that the nucleation and growth of CuO oxide evidently varied with the change of Cu contents or oxidation temperature. When both Cu content and exposure temperature were low, the precipitation and the growth of internal CuO oxide were consistent with the prediction by the classical Bohm-Kahlweit mode, but the abnormal phenomenon of nucleation and growth of the CuO oxide was observed when the Cu content or the exposure temperature was increased. As a result of investigation of the atomic structure of different internally oxidized AgCu alloys, it is proposed that the stacking fault tetrahedra(SFT), which were found in     

The Young's moduli prediction of random distributed short-fiber-reinforced polypropylene foams using finite element method

The elastic moduli of short-fiber-reinforced foams depend critically on the fiber content and fiber length, as well as on the fiber orientation distribution. Based on periodic tetrakaidecahedrons, the finite element models with short-fiber reinforcement were proposed in this paper to examine the effects of the fiber content and fiber length on Young's modulus. The fiber length distribution and fiber orientation distribution were also considered. The proposed models featured in a three-dimensional diorama with random short-fiber distribution within or on the surfaces of the walls and edges of the closed-cells of polypropylene (PP) foams. The fiber length/orientation distributions were modeled by Gaussian prob-ability density functions. Different fiber volume fractions, different lengths, and different distributions were investigated. The predicted Young's moduli of the PP foams with short-glass-fiber or short-carbon-fiber reinforcement were compared with other theoretic and experimental results, and the agreement was found to be satisfactory. The proposed finite element models were proved to be acceptable to predict the Young's moduli of the grafted closed-cell PP foams with short-fiber reinforcement.     

Thermotics Study of the Semimetallic Nylon1010 Composite

Thermal expansion characteristics of semimetal nylon composites （nylon 1010 incorporated with metal oxides） were analyzed with thermal expansion instrument. The changes of composite weight after being heated and the heat absorption and release of the composites were analyzed by carrying out TG-DSC experiments. Experimental results show that the average thermal expansion coefficient of the composites rises as the average diameter of the metal oxides decrease from room temperature to 160 ℃. Thermal dynamics and physical properties of the nylon composites change with the addition of the oxides; the crystallization temperature rises from 180 ℃ of pure nylon to 190 ℃ （maximum） and the melting point of the oxide composites also increases continuously with the addition of the oxides. The water content of the oxide/nylon composite is related to the kind and content of the oxide. The water content reaches its maximum when the content of oxide is 10%, and the 10% Al2O3/nylon composite has a water absorption ratio up to 1%.     

Influence of oxides on high velocity arc sprayed Fe-Al／Cr3C2 composite coatings

Fe-Al/Cr3C2 coatings were sprayed on low steel by high velocity arc spraying(HVAS) technology. The influences of oxides on erosion, corrosion and wear behavior for high velocity arc sprayed Fe-Al/Cr3C2 coatings were studied. The results show that HVAS-sprayed Fe-Al/Cr3C2 coatings have good erosion, heat corrosion and wear resistance. The erosion resistance improves with the increase of the temperature. On one hand, the ferrous oxides are incompact, so they peel off the surface of the coatings easily during the high temperature erosion. On the other hand, compact Al2O3 films on the surface can protect the coatings.     

Preparation and High Temperature Oxidation Properties of Micro-Crystalline MGH754 ODS Alloy Coatings

A special coating technique, electro-spark deposition (ESD), was developed to produce micro-crystalline ODS MGH754 alloy coatings on a commercial ICrl8NigTi stainless steel and a cast Ni20Cr alloy substrates. The coatings have a very fine grain structure and metallurgical bonding with the substrates. The isothermal oxidation tests at 1000 ℃ in air showed that the micro-crystalline ODS alloy coatings had a much reduced oxidation rate and improved scale spallation resistance compared with the uncoated alloys. The selective oxidation of Cr was greatly promoted to form protective and continuous Cr2O3, scales on the alloy surface. Micro-crystallization and oxide dispersions have synergistic effects on the improvement of oxidation resistance. The beneficial effects were discussed based on the experimental results.     

Photocatalytic Activity of TiO_2 Coatings Fabricated on Al_2O_3 by Mechanical Coating Technique

The titanium coatings were prepared on Al₂O₃ balls by mechanical coating technique (MCT),and then the coatings were oxidized to titanium oxides(TiO₂) films at 300-600 ℃.The effects of different milling time and oxidation temperature on thickness of films were studied.The composition and microstructure of the films were analyzed by scanning electron microscope (SEM) and energy dispersive spectroscopy (EDS).The results show that the thickest coatings with an average thickness of 20 μm were obtained at the milling time of 15 h.In addition,with the increase of the oxidation temperature,the oxidation of the film is increased.When the milling time is 15 h,the oxidation temperature is 500 ℃,and the addition of photocatalyst is 1 g/mL.The films have the best photocatalytic performance when the degradation rate of methyl orange solution reaches the maximum value of 74.9 %,and the films have a good reusability.     

Effect of Graphene Surface Functional Groups on the Mechanical Property of PMMA Microcellular Composite Foams

The functional groups on graphene sheets surface affect their dispersion and interfacial adhesion in polymer matrix. We compared the mechanical property of polymethymethacrylate(PMMA) microcellular foams reinforced with graphene oxide(GO) and reduced graphene oxide(RGO) to investigate this influence of functional groups. RGO sheets were fabricated by solvent thermal reduction in DMF medium. UV-Vis, FT-IR and XPS analyses indicate the difference of oxygen-containing groups on GO and RGO sheets surface. The observation of SEM illustrates that the addition of a smaller number of GO or RGO sheets causes a fine cellular structure of PMMA foams with a higher cell density(about 10~(11) cells/cm~3) and smaller cell sizes(about 1-2 μm) owing to their remarkable heterogeneous nucleation effect. Compared to GO reinforced foams, the RGO/PMMA foams own lower cell density and bigger cell size in their microstructure, and their compressive strength is lower even when the reinforcement contents are the same and the foam bulk density is higher. These results indicate that the oxygen-containing groups on GO sheets' surface are beneficial to adhere CO_2 to realize a larger nucleation rate, and their strong interaction with PMMA matrix improves the mechanical property of PMMA foams.     

Oxidation behavior of niobized TiAl by plasma surface alloying

Plasma surface alloying of element Nb in TiAl-based alloys and the oxidation behavior were studied. The composition and microstructure of the surface alloyed layers were investigated by means of scanning electron microscopy （SEM）,energy dispersive X-ray analysis （EDX）,and X-ray diffraction （XRD）. The experimental results indicate that the diffusion layers are formed on the TiAl substrate during the plasma niobizing process. The result from oxidation resistance investigation shows that plasma niobizing greatly improves the oxidation resistance of TiAl compared with the untreated TiAl. The role of element Nb for improving the oxidation resistance is considered to be achieved by strengthening the activity of Al,which is induced by the plasma niobizing process.     

Preparation and Corrosion Resistance of Anodic Oxidation Coatings on 2198 and 5A90 Al-Li Alloys

2198 and 5A90 Al-Li alloys were anodized with a constant DC potential in 18%H_2SO_4solution(Solu.A) and the mixture solution of 18%H_2SO_4+5%C_2H_2O_4(Solu.B) at room temperature. 12 and 11 V was optimized as the applied oxidation potential for 2198 and 5A90 alloys, respectively. Cross-sectional morphology, surface morphology and elements distribution of anodic oxidation coatings were observed by scanning electron microscope equipped with energy dispersive X-ray analysis(SEM/EDX). Corrosion resistance was tested by potentiodynamic polarization plot in 3.5%NaCl solution. The results showed that the thicknesses of coatings obtained at the selected potential in Solu.A and Solu.B were about 50 μm/110 μm for 2198 alloy and 80 μm/110 μm for 5A90 alloy. In both solutions, anodic oxidation coatings of 2198 alloy were primarily composed of Al oxides; those of 5A90 alloy were mainly consisted of Al oxides and a small amount of Mg oxides. The results of potentiodynamic polarization showed that anodic oxidation coatings of 2198 and 5A90 Al-Li alloys had better corrosion resistances than that of untreated alloys.     

Properties of water blown rigid polyurethane foams with different functionality

Water blown rigid polyurethane foams with different functionality were prepared. The physical properties of rigid foams were measured with rotational viscometer （NDJ-1 ）, universal testing machine （Instron3365）, scanning electron microscope （SEM） and differential scanning calorimeter （DSC）. The results show that the viscosity of polyether polyol increases exponentially from 62 mPa s to 6 000 mPa s with the increase of functionality from 2 to 5.6, respectively. The overall density of foam increases slightly from 31.7 kg/m^3 to 37.4 kg/m^3 with increasing functionality while core density exhibited little difference. Compressive strength of foam shows the similar behavior with density except for 2-functional sample. At the same time, dimensional stability becomes better with increasing functionality except for 5.6-functional foam that has worse stability than 4.8-functional foam. From the SEM results, the functionality is not an important factor in determining distribution of cell size of foam. According to the results of thermal analysis, the glass transition temperature （T） shifts to a higher temperature from 128.9 ℃ to 166.3 ℃ for the 2 to 5.6 functional foam, respectively.     

Properties of Water Blown Rigid Polyurethane Foams with Different Funetionality

Water blown rigid polyurethane foams with different functionality were prepared.The physical properties of rigid foams were measured with rotational viscometer(NDJ-1),universal testing machine (Instron3365),scanning electron microscope(SEM)and differential scanning calorimeter(DSC).The results show that the viscosity of polyether polyol increases exponentially from 62 mPa s to 6 000 mPa s with the increase of functionality from 2 to 5.6,respectively.The overall density of foam increases slightly from 31.7 kg/m~3 to 37.4 kg/m~3 with increasing functionality while core density exhibited little difference.Compressive strength of foam shows the similar behavior with density except for 2-functional sample.At the same time, dimensional stability becomes better with increasing functionality except for 5.6-functional foam that has worse stability than 4.8-functional foam.From the SEM results,the functionality is not an important factor in determining distribution of cell size of foam,According to the results of thermal analysis,the glass transition temperature(T_g)shifts to a higher temperature from 128.9℃to 166.3℃for the 2 to 5.6 functional foam, respectively.     

Preparation and anti-oxidation mechanism of mullite/yttrium silicate coatings on C/SiC composites

In order to enhance the oxidation resistance of C/Si C composites, mullite/yttrium silicate coatings were fabricated on C/Si C composites through dip-coating route. Al_2O_3-SiO_2 sol with high solid content was selected as the raw material for mullite and "silicone resin + Y_2O_3 powder" slurry was used to synthesize yttrium silicate. The microstructure and phase composition of coatings were characterized, and the investigation on oxidation resistance and anti-oxidation mechanism was emphasized. The as-fabricated coatings consisting of SiO_2-rich mullite phase and Y_2Si_2O_7 phase show high density and favorable bonding to C/Si C composites. After oxidized at 1 400 ℃ and 1 500 ℃ for 30 min in static air, the coating-containing C/Si C composites possess 91.9% and 102.4% of the original flexural strength, respectively. The desirable thermal stability of coatings and the further densification of coatings due to viscous flow of rich SiO_2 and Y-Si-Al-O glass are responsible for the excellent oxidation resistance. In addition, the coating-containing composites retain 99.0% of the original flexural strength and the coatings exhibit no cracking and desquamation after 12 times of thermal shock from 1 400 ℃ to room temperature, which are ascribed to the combination of anti-oxidation mechanism and preferable physical and chemical compatibility among C/Si C composites, mullite and Y_2Si_2O_7. The carbothermal reaction at 1 600 ℃ between free carbon in C/Si C substrate and rich SiO_2 in mullite results in severe frothing and desquamation of coatings and obvious degradation in oxidation resistance.     

High-temperature Compressive Performance of Mg Alloy Foams Coated with Ni-P Layer

Mg/Ni hybrid foams were fabricated by the electroless method.The Ni-P (Nickel-Phosphorous) coatings were deposited on the surface of closed-cell Mg alloy foams.The composition,microstructure and phases of the Ni-P coatings were characterized by scanning electron microscopy (SEM),energy-dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD),respectively.The compressive tests were performed on the Mg/Ni hybrid foams at 400 ℃ using the Mg alloy foams as a reference.The experimental results show that the yield strength,plateau stress and energy absorption capacity of the closed-cell Mg alloy foams at high temperature were improved by the Ni-P coating.And there are four main modes for the Mg/Ni hybrid foam failure at 400 ℃,i e,shearing in cell wall,bending in cell edge,shedding and cracking in Ni-P coating.     

Influence of heating parameters on properties of the Al-Si coating applied to hot stamping

The Al-Si coating of ultra-high strength steel has been applied to hot stamping more and more widely, owing to solving the problem of oxidation and decarburization. However, the evolution of Al-Si coating during the heating process was rarely studied in the previous study. The tests about the influence of heating parameters, such as heating temperature, heating rates and dwell time, on properties of the Al-Si coating were carried out on the Gleeble-3500 thermal simulator. The properties of the Al-Si coating, for instance, volume fraction of FeAl intermetallics, α-Fe layer as well as porosity and 3D surface topography, were explored in the study. Results showed that more and more Kirkendall voids and cracks appeared in the Al-Si coating when the heating temperature exceeded 600°C. The heating rates almost had no influence on properties of the Al-Si coating when the temperature was equal to or lower than 500°C. The volume fraction of FeAl intermetallics in the coating with dwell time from 3 s to 8 min at 930°C was0, 6.19%, 17.03% and 20.65%, separately. The volume fraction of the α-Fe layer in the coating changed from zero to 31.52%with the prolonged dwell time. The porosity of the coating ranged from 0.51% to 4.98% with the extension of dwell time. The unsmooth degree of the surface of the coating rose gradually with the increasing of heating rates and the extension of dwell time.The 3D surface topography of the coating was determined by the comprehensive effect of atoms diffusion, new formed phases,surface tension and the degree of oxidation of the coating surface. Experiments indicated that rapid heating was not suitable for the coating when the temperature exceeded 500°C. Experiments also demonstrated that enough dwell time was essential to obtain the superior properties of the coating.     

Preparation and characterization of Cu-doped mesoporous CeO2for CO oxidation简

Mesoporous CeO2 was first synthesized by hydrothermal method,and then used to synthesize different contents of CuO）x/CeO2（x：molar ratio of Cu to Ce） by deposition-precipitation method.These materials were characterized by X-ray diffraction（XRD）,N2 adsorption and desorption,H2 temperature programmed reduction（H2-TPR） and O2 temperature programmed desorption（O2-TPD） to study the crystal structure,surface area,and the mechanism of CO oxidation.The results show that,on XRD patterns,no evidence of CuO diffraction peaks is present until Cu loading is increased to 20%.The BET surface area decreases noticeably with the increase of Cu content.Compared with other samples,the better reducibility and activity oxygen species of（CuO）10%/CeO2coincide with its better catalytic activity.     

Influence of a Protective Coating Slurry on Enhancing the Descaling Ability and Oxidation Resistance of 9% Nickel Steel

A kind of ceramic slurry was prepared and sprayed onto the surface of 9Ni steel at room temperature. The coating layer will not only reduce the depth of the formed Ni-enriched entanglement at high temperature but also have an excellent ability to resist oxidation of the 9Ni steel. Compared to bare specimen, the depths of the entanglement of the coated 9Ni specimen could be successfully reduced by 74.1% and the oxidation loss be decreased by 62.3% by heating at 1 250 ℃ for 60 min. In addition, the coated specimen indicates no trace of oxide pegs. It proves that the coating has outstanding improvement to internal oxidation resistance. Some characterization methods such as metalloscopy, XRD, XPS, SEM and EDX have been used to reveal a possible protective mechanism. The result shows that the coating layer reacts with the iron oxide to form Mg Fe2O4 on the surface of the coated specimen, which could provide a smaller diffusion coefficient rate of Fe ion. The coating with a low cost and easy implementation is promisingly applicable in the slab-reheating process of the 9Ni steel.